Yamaha YZF-R1P 2001-2003, Assembly Manual

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Tightening torque
Nm m • kg ft • lb
TIGHTENING TORQUE
Part to be tightened
Thread size
Engine:
Spark plugs M10 13 1.3 9.4
Engine oil drain bolt M14 43 4.3 31
Chassis :
Upper bracket and front fork M8 26 2.6 19
Steering stem nut M28 115 11.5 83
Handlebar and front fork M6 13 1.3 9.4
Handlebar and upper bracket M6 13 1.3 9.4
Lower ring nut M30 See NOTE
Lower bracket pinch bolts M8 23 2.3 17
Main switch and handle crown M8 26 2.6 19
Brake fluid reservoir cap stopper M4 1.2 0.12 0.9
Front brake hose union bolts M10 30 3.0 22
Front brake master cylinder and bracket M6 9 0.9 6.5
Meter and cowling stay M5 1 0.1 0.7
Headlight and cowling stay M5 1 0.1 0.7
Upper cowling and headlight M5 1 0.1 0.7
Side, bottom cowling and frame, engine M6 5 0.5 3.6
Wind screen and upper cowling M5 0.4 0.04 0.3
Side cowling and console panel M5 1 0.1 0.7
Side cowling and inner panel M5 1 0.1 0.7
Grip end and handlebar M6 4 0.4 2.9
Brake hose holder and under bracket M6 7 0.7 5.1
Engine mounting
Front mounting bolts M10 45 4.5 33
Rear mounting bolts (upper and lower) M10 50 5.0 36
Pinch bolts (front) M8 24 2.4 17
Engine mount adjust bolt (rear) M16 7 0.7 5.1
Exhaust pipe bracket and frame M8 34 3.4 25
Clutch cable adjuster locknut (engine side) M8 7 0.7 5.1
Main frame and rear frame M10 40 4.0 29
Throttle cable adjuster locknut (engine side) M6 5 0.5 3.6
Pivot shaft nut M18 105 10.5 76
Pivot shaft adjust bolt M25 5 0.5 3.6
Connecting arm and frame M10 45 4.5 33
Relay arm and connecting rod M10 45 4.5 33
Relay arm and swingarm M10 45 4.5 33
Rear shock absorber and relay arm M10 45 4.5 33
Rear shock absorber and frame M10 45 4.5 33
Drive chain guard M6 7 0.7 5.1
Fuel tank and fuel pump M5 4 0.4 2.9
Fuel tank stay and fram (front) M6 7 0.7 5.1
Fuel tank and stay (rear) M6 10 1.0 7.2
Fuel tank and fuel tank side cover M5 4 0.4 2.9
Rider seat and frame M6 7 0.7 5.1
Coolant reservoir and radiator M6 5 0.5 3.6
Tail cowling and frame M5 4 0.4 2.9
Battery box and frame M6 7 0.7 5.1
Taillight and battery box M5 3 0.3 2.2
ECU and battery box M6 1 0.1 0.7
Passenger seat lock and battery box M6 3 0.3 2.2
Atmospheric pressure sensor and battery box M5 0.7 0.07 0.5