Yamaha YZF-R1C Owner'S Manual Download Page 97

Page: 97 / 124

PERIODIC MAINTENANCE AND ADJUSTMENT

7-41

8. Retighten pinch bolt B to the spec-

ified torque.

9. Tap the outer side of the right fork

leg with a rubber mallet to align it
with the end of the wheel axle.

10. Tighten wheel axle pinch bolt D,

then pinch bolt C to the specified
torque.

11. Retighten pinch bolt D to the spec-

ified torque.

12. While applying the front brake,

push down hard on the handlebar
several times to check for proper
fork operation.

EAU25080

Rear wheel

EAU25314

To remove the rear wheel

WARNING

EWA10821

To avoid injury, securely support the
vehicle so there is no danger of it
falling over.

1. Loosen the axle nut.

2. Lift the rear wheel off the ground

according to the procedure on
page 7-39.

3. Remove the axle nut.

1. Front wheel axle pinch bolt A
2. Front wheel axle pinch bolt B

3. Front wheel axle pinch bolt C

4. Front wheel axle pinch bolt D

Tightening torque:

Wheel axle pinch bolt:

21 Nm (2.1 m·kgf, 15 ft·lbf)

Tightening torque:

Wheel axle pinch bolt:

21 Nm (2.1 m·kgf, 15 ft·lbf)

1. Axle nut

2. Brake caliper bracket
3. Brake caliper

4. Locknut

5. Drive chain slack adjusting bolt

(a)

U1KB10E0.book Page 41 Tuesday, August 3, 2010 10:36 AM

Summary of Contents for YZF-R1C

Page 1: ...DIC183 1KB 28199 10 YZFR1A C OWNER S MANUAL Read this manual carefully before operating this vehicle LIT 11626 24 47 ...

Page 2: ...EAU10042 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold U1KB10E0 book Page 1 Tuesday August 3 2010 10 36 AM ...

Page 3: ...ntain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent product information available at the time of printing there may be minor discrepancie...

Page 4: ...ey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NOTICE TIP U1KB10E0 book Page 1 T...

Page 5: ...Motor Corporation U S A 1st edition July 2010 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 24 47 U1KB10E0 book Page 2 Tuesday August 3 2010 10 36 AM ...

Page 6: ...rking 6 4 PERIODIC MAINTENANCE AND ADJUSTMENT 7 1 Owner s tool kit 7 2 Periodic maintenance chart for the emission control system 7 3 General maintenance and lubrication chart 7 5 Removing and installing cowlings and panels 7 9 Checking the spark plugs 7 12 Canister for California only 7 13 Engine oil and oil filter cartridge 7 13 Coolant 7 16 Air filter element 7 19 Checking the engine idling spe...

Page 7: ...iary light bulb 7 38 Supporting the motorcycle 7 39 Front wheel 7 39 Rear wheel 7 41 Troubleshooting 7 43 Troubleshooting charts 7 44 MOTORCYCLE CARE AND STORAGE 8 1 Matte color caution 8 1 Care 8 1 Storage 8 4 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 Reporting safety defects 10 3 Motorcycle noise regulation 10 4 Maintenance record 10 5 YAMAHA MOTOR CORPORATION U S ...

Page 8: ...They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 9 8 1 5 2 3 4 6 7 U1KB10E0 book Page 1 Tuesday August 3 2010 10 36 AM ...

Page 9: ...ANIFOLD PRESS SENSOR HOWTO LAYOUT FUEL HOSES 14B 2178A 00 FUEL DELIVERY FUELTANK FUEL PUMP FUELFILTER PRESS REGULATOR 1 2 2 2 3 2 4 2 1 1 2 1 3 1 4 1 NOTICE Cleaning with alkaline or acid cleaner gasoline or solvent will damage windshield Use neutral detergent 4B5 2815K 00 3 4 1 2 California only California only California only U1KB10E0 book Page 2 Tuesday August 3 2010 10 36 AM ...

Page 10: ...otective clothing PREMIUM UNLEADED GASOLINE ONLY 91 Min Pump Octane R M 2 3JJ 28446 A1 1 kg 2 lbs 4BR 24877 A0 LOAD LIMIT Cold tire normal pressure should be set as follows Up to 90 kg 198 lbs load 250 kPa 2 50 kgf cm2 36 psi 290 kPa 2 90 kgf cm2 42 psi 90 kg 198 lbs 250 kPa 2 50 kgf cm2 36 psi 290 kPa 2 90 kgf cm2 42 psi maximum load 14B 21668 00 U1KB10E0 book Page 3 Tuesday August 3 2010 10 36 A...

Page 11: ...assenger The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when ...

Page 12: ...d contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Always wear protective clothing that covers your legs ankles and feet The eng...

Page 13: ...of the motorcycle to minimize imbalance or instabili ty Shifting weights can create a sud den imbalance Make sure that ac cessories and cargo are securely attached to the motorcycle before riding Check accessory mounts and cargo restraints frequently Properly adjust the suspension for your load suspension ad justable models only and check the condition and pres sure of your tires Never attach any ...

Page 14: ...r front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody namic effects Wind may at tempt to lift the motorcycle or the motorcycle may become un stable in cross winds These ac cessories may also cause instability when passing or being passed by large vehicles Certain access...

Page 15: ...ie downs or suitable straps that are attached to solid parts of the mo torcycle such as the frame or up per front fork triple clamp and not for example to rubber mounted handlebars or turn signals or parts that could break Choose the lo cation for the straps carefully so the straps will not rub against painted surfaces during transport The suspension should be com pressed somewhat by the tie downs...

Page 16: ... absorber assembly compression damping force adjusting bolt for fast compression damping page 4 27 8 Shock absorber assembly compression damping force adjusting bolt for slow compression damping page 4 27 9 Shock absorber assembly spring preload adjusting bolt page 4 27 10 Shock absorber assembly rebound damping force adjusting screw page 4 27 11 Engine oil drain bolt page 7 13 12 Coolant drain bo...

Page 17: ...ck page 4 21 5 Battery page 7 33 6 Owner s tool kit page 7 2 7 Fuel tank cap page 4 18 8 Front fork rebound damping force adjusting screw page 4 25 9 Radiator cap page 7 16 10 Engine oil filler cap page 7 13 11 Engine oil level check window page 7 13 12 Rear brake light switch page 7 24 13 Rear brake fluid reservoir page 7 25 U1KB10E0 book Page 2 Tuesday August 3 2010 10 36 AM ...

Page 18: ...16 2 Left handlebar switches page 4 15 3 Main switch steering lock page 4 1 4 Multi function meter unit page 4 6 5 Front brake fluid reservoir page 7 25 6 Right handlebar switches page 4 15 7 Throttle grip page 7 19 8 Brake lever page 4 17 U1KB10E0 book Page 3 Tuesday August 3 2010 10 36 AM ...

Page 19: ...o the high speed range Mode A Mode A offers a sportier engine re sponse in the low to mid speed range compared to mode STD Mode B Mode B offers response that is some what less sharp compared to mode STD for riding situations that require especially sensitive throttle operation EAU10460 Main switch steering lock The main switch steering lock controls the ignition and lighting systems and is used to...

Page 20: ...e electrical systems will be switched off which may result in loss of control or an accident EAU10683 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handlebars all the way to the left 2 Push the key in from the OFF po sition and then turn it to LOCK while still pushing it 3 Remove the key To unlock the steering Push the key in...

Page 21: ...This model is also equipped with a self diagnosis device for the oil level detection circuit If a problem is detected in the oil level detection circuit the following cycle will be repeated until the malfunction is corrected The oil level warning light will flash ten times then go off for 2 5 seconds If this occurs have a Yamaha dealer check the vehicle EAU11365 Fuel level warning light This warni...

Page 22: ...s occurs stop the engine immediately and allow the en gine to cool The electrical circuit of the warning light can be checked by turning the key to ON The warning light should come on for a few seconds and then go off If the warning light does not come on initially when the key is turned to ON or if the warning light remains on have a Yamaha dealer check the electrical circuit NOTICE ECA10021 Do n...

Page 23: ...116 C 104 242 F Coolant temperature is dis played OK Go ahead with riding Above 117 C Above 248 F Coolant temperature flashes Warning light comes on Stop the vehicle and allow it to idle until the coolant temperature goes down If the temperature does not go down stop the engine See page 7 44 U1KB10E0 book Page 5 Tuesday August 3 2010 10 36 AM ...

Page 24: ... key is turned to ON or if the warning light remains on have a Yamaha dealer check the electrical circuit EAU11574 Shift timing indicator light This indicator light can be set to come on and go off at the desired engine speeds and is used to inform the rider when it is time to shift to the next higher gear The electrical circuit of the indicator light can be checked by turning the key to ON The in...

Page 25: ...nctions a self diagnosis device a display brightness shift timing indicator light and throttle opening position display control mode TIP Be sure to turn the key to ON be fore using the SELECT and RE SET buttons To switch the speedometer and odometer tripmeter fuel consump tion displays between kilometers and miles press the SELECT button for at least one second Tachometer The electric tachometer a...

Page 26: ... stopwatch Split time measurement 1 Push the RESET button to start the stopwatch 2 Push the start switch or RE SET button to measure split times Split times are displayed on the odometer display for five sec onds 3 Push the start switch or RE SET button to display the final split time or push the SELECT button to stop the stopwatch and display the total elapsed time Split time history The split ti...

Page 27: ...the tripmeter modes TRIP 1 and TRIP 2 the instanta neous fuel consumption mode km L L 100 km or MPG and the average fuel consumption mode AVE_ _ _ km L AVE_ _ _ L 100 km or AVE_ _ _ MPG in the following order ODO TRIP 1 TRIP 2 km L L 100 km or MPG AVE_ _ _ km L AVE_ _ _ L 100 km or AVE_ _ _ MPG ODO If the fuel level warning light comes on see page 4 3 the display automatical ly changes to the fuel...

Page 28: ...km h 6 0 mi h _ _ _ is displayed Average fuel consumption mode The average fuel consumption display can be set to either AVE_ _ _ km L AVE_ _ _ L 100 km or AVE_ _ _ MPG This display shows the average fuel consumption since it was last reset When the display is set to AVE_ _ _ km L the average distance that can be traveled on 1 0 L of fuel is shown When the display is set to AVE_ _ _ L 100 km the a...

Page 29: ...s running Drive mode display This display indicates which drive mode has been selected STD A or B For more details on the modes and on how to select them refer to pages 4 1 and 4 16 Coolant temperature display The coolant temperature display indi cates the temperature of the coolant TIP When the coolant temperature display is selected C is displayed for one second and then the coolant tempera ture...

Page 30: ... turning the key to OFF When the air intake temperature display is selected A is displayed before the temperature Self diagnosis device This model is equipped with a self diag nosis device for various electrical cir cuits If a problem is detected in the steering damper circuit the steering damper warning light comes on and the display indicates an error code If a problem is detected in any other c...

Page 31: ...ou to se lect the engine speed at which the indicator light is activated d Shift timing indicator light deac tivation This function allows you to se lect the engine speed at which the indicator light is deactivat ed e Shift timing indicator light brightness This function allows you to ad just the brightness of the indi cator light to suit your preference f Throttle opening position dis play This f...

Page 32: ... r min From 7000 r min to 12000 r min the indicator light can be set in increments of 500 r min From 12000 r min to 15000 r min the indica tor light can be set in increments of 200 r min 1 Push the RESET button to select the desired engine speed for acti vating the indicator light 2 Push the SELECT button to con firm the selected engine speed The control mode changes to the shift timing indicator ...

Page 33: ... returns to the odometer or tripmeter mode EAU12348 Handlebar switches Left Right EAU12400 Dimmer switch Set this switch to for the high beam and to for the low beam EAU12460 Turn signal switch To signal a right hand turn push this switch to To signal a left hand turn push this switch to When re leased the switch returns to the center position To cancel the turn signal lights push the switch in af...

Page 34: ...The throttle grip must be completely closed in order to change the drive mode See page 4 1 for an explana tion of each drive mode TIP The mode is set to STD by de fault The STD mode resets when the key is turned to OFF The selected mode is shown on the drive mode display See page 4 11 EAU12820 Clutch lever The clutch lever is located at the left handlebar grip To disengage the clutch pull the leve...

Page 35: ...e lever toward the handle bar grip The brake lever is equipped with a brake lever position adjusting knob To adjust the distance between the brake lever and the handlebar grip turn the adjusting knob while holding the lever pushed away from the handlebar grip When the desired position is obtained be sure to set it by aligning a groove on the adjusting knob with the mark on the brake lever 1 Shift ...

Page 36: ...pened To close the fuel tank cap 1 Push the fuel tank cap into position with the key inserted in the lock 2 Turn the key counterclockwise to the original position remove it and then close the lock cover TIP The fuel tank cap cannot be closed un less the key is in the lock In addition the key cannot be removed if the cap is not properly closed and locked WARNING EWA11091 Make sure that the fuel tan...

Page 37: ...ate painted surfaces or plastic parts ECA10071 4 Be sure to securely close the fuel tank cap WARNING EWA15151 Gasoline is poisonous and can cause injury or death Handle gaso line with care Never siphon gaso line by mouth If you should swallow some gasoline or inhale a lot of gas oline vapor or get some gasoline in your eyes see your doctor immedi ately If gasoline spills on your skin wash with soa...

Page 38: ...he fuel system or vehicle performance problems EAU48990 Fuel tank breather overflow hose TIP For California See page 7 13 for breather hose information Before operating the motorcycle Check the fuel tank breather over flow hose connection Check the fuel tank breather over flow hose for cracks or damage and replace it if damaged Make sure that the end of the fuel tank breather overflow hose is not ...

Page 39: ...do ing any maintenance work Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat NOTICE ECA10701 Use only unleaded gasoline The use of leaded gasoline will cause unre pairable damage to the catalytic converter EAU47271 Seats Passenger seat To remove the passenger seat 1 Insert the key into the seat lock and then turn it clockwise 2 Lift the front of the ...

Page 40: ...o install the rider seat 1 Insert the projections into the seat holders as shown then place the seat in the original position 2 Install the bolts with the hexagon wrench 3 Insert the hexagon wrench back into its holder on the passenger seat 4 Install the passenger seat TIP Make sure that the seats are properly secured before riding 1 Projection 2 Seat holder 1 2 1 Bolt 1 Passenger seat 2 Hexagon w...

Page 41: ... release the helmet from the hel met holder Remove the passenger seat remove the helmet from the helmet holder and then install the seat EAU14463 Storage compartment The storage compartment is located under the passenger seat See page 4 21 When storing the Owner s Manual or other documents in the storage com partment be sure to wrap them in a plastic bag so that they will not get wet When washing ...

Page 42: ...sition of the rider footrests Left side Right side EAU47260 Rear view mirrors The rear view mirrors of this vehicle can be folded forward for parking in narrow spaces Fold the mirrors back to their original position before riding WARNING EWA14371 Be sure to fold the rear view mirrors back to their original position before riding 1 Rider footrest 1 Rider footrest 1 1 1 Riding position 2 Parking pos...

Page 43: ...ing bolt on each fork leg in di rection a To decrease the spring pre load and thereby soften the suspension turn the adjusting bolt on each fork leg in direction b Align the appropriate groove on the ad justing mechanism with the top of the front fork collar Rebound damping force The rebound damping force is adjusted on the right front fork leg only To in crease the rebound damping force and there...

Page 44: ... differences in production the actual number of clicks always represents the entire adjusting range To obtain a precise adjustment it would be advisable to check the num ber of clicks of each damping force ad justing mechanism and to modify the specifications as necessary 1 Rebound damping force adjusting screw Rebound damping setting Minimum soft 25 click s in direction b Standard 12 click s in d...

Page 45: ...lt in direction a To de crease the spring preload and thereby soften the suspension turn the adjust ing bolt in direction b Rebound damping force To increase the rebound damping force and thereby harden the rebound damp ing turn the adjusting screw in direction a To decrease the rebound damping force and thereby soften the rebound damping turn the adjusting screw in di rection b 1 Spring preload a...

Page 46: ...WARNING EWA10221 This shock absorber assembly con tains highly pressurized nitrogen gas Read and understand the fol lowing information before handling the shock absorber assembly Do not tamper with or attempt to open the cylinder assembly Do not subject the shock ab sorber assembly to an open flame or other high heat source This may cause the unit to ex plode due to excessive gas pressure Do not d...

Page 47: ...t with your foot while holding the vehicle upright TIP The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situations See page 4 30 for an explanation of the ignition circuit cut off system WARNING EWA10241 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise...

Page 48: ...nctions It prevents starting when the trans mission is in gear and the side stand is up but the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down It cuts the running engine when the transmission is in gear and the sidestand is moved down Periodically check the operation of the ignition circuit cut off s...

Page 49: ... Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switc...

Page 50: ...g points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank breather overflow hose for obstructions cracks or damage and check hose connection 4 19 4 20 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 13 Coolant Check coolant level in reservoir If necessary add ...

Page 51: ...ttle grip free play and lubricate cable and grip housing 7 19 7 29 Control cables Make sure that operation is smooth Lubricate if necessary 7 29 Drive chain Check chain slack Adjust if necessary Check chain condition Lubricate if necessary 7 27 7 28 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 7 20 7 22 Brake and shift pedals Make s...

Page 52: ...tightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle 4 29 ITEM CHECKS PAGE U1KB10E0 book Page 3 Tuesday August 3 2010 10 36 AM ...

Page 53: ...o stop system The engine stops automatically if left idling for 20 minutes In this case the multi function meter unit indi cates error code 70 but this is not a malfunction Push the start switch to clear the error code and to restart the engine EAU47543 Starting the engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met The transmissi...

Page 54: ...le for starting off accelerating climbing hills etc The gear positions are shown in the il lustration TIP To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it NOTICE ECA10260 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not t...

Page 55: ...recommended shift points during acceleration and deceleration are shown in the table below EAU16841 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various...

Page 56: ...eat may cause discoloration of the exhaust pipe but this is normal EAU17213 Parking When parking stop the engine and then remove the key from the main switch WARNING EWA10311 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn inc...

Page 57: ... performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 1 for more in formation about carbon monox ide WARNING EWA15460 Brake discs calipers d...

Page 58: ...e owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you 1 Owner s tool kit 1 U1KB10E0 book Page 2 Tuesday August 3 2...

Page 59: ... 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plugs Check condition Adjust gap and clean Replace every 8000 mi 13000 km or 12 months Replace Replace 3 Valve clearance Check and adjust valve clearance when engine is cold Every 26600 mi 42000 km 4 Crank...

Page 60: ...s tem Check the air cut off valve reed valve and hose for damage Replace any damaged parts if necessary No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months U1KB10E0 book Page 4 Tuesday August 3 2010 10 36 AM ...

Page 61: ...ck operation Adjust or replace cable 3 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 4 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 5 Brake hoses Check for cracks or damage Replace Every 4 years 6 Wheels Check runout and for damage Replace if necessary 7 Tires Check tread depth and for dam age Replace i...

Page 62: ...k with lithium soap based grease every 16000 mi 25000 km or 24 months Repack 12 Steering damper Check operation and for oil leak age 13 Chassis fasteners Check all chassis fitting and fas teners Correct if necessary 14 Brake lever pivot shaft Apply silicone grease lightly 15 Brake pedal pivot shaft Apply lithium soap based grease lightly 16 Clutch lever pivot shaft Apply lithium soap based grease ...

Page 63: ...suspension link pivots Check operation Correct if necessary 23 Engine oil Change warm engine before draining 24 Engine oil filter car tridge Replace 25 Cooling system Check hoses for cracks or dam age Replace if necessary Change with ethylene glycol anti freeze coolant every 24 months Change 26 Front and rear brake switches Check operation No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km o...

Page 64: ...years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged 27 Control cables Apply Yamaha chain and cable lube or engine oil thoroughly 28 Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip housing 29 Lights signals and switch...

Page 65: ...a cowling or panel needs to be re moved and installed EAU47252 Cowlings A and B To remove a cowling 1 Remove the quick fastener screws and the quick fasteners and then take the cowling off 2 Disconnect the turn signal light lead coupler 1 Panel A 2 Cowling A 3 Cowling C 1 2 3 1 Panel B 2 Cowling B 3 Cowling D 1 2 3 1 Quick fastener screw 1 Cowling A 2 Cowling B 3 Quick fastener 1 1 1 3 2 3 U1KB10E...

Page 66: ...nd D To remove a cowling 1 Remove cowling A if removing cowling C or cowling B if remov ing cowling D See page 7 9 2 Remove the quick fastener screws 3 Slide the cowling forward to un hook its projection from the slot and then pull the cowling off 1 Turn signal light lead coupler 1 Slot 2 Projection 1 2 1 1 Slot 2 Projection 1 2 1 Cowling C 2 Quick fastener screw 1 Slot 2 Projection 2 2 2 2 1 1 2 ...

Page 67: ...n install the quick fastener screws 3 Install cowling A or B EAU39062 Panels A and B To remove a panel Remove the bolts and then pull the panel off as shown To install a panel Place the panel in the original position and then install the bolts 1 Cowling C 2 Slot 3 Projection 1 Cowling D 2 Slot 3 Projection 2 3 1 3 1 2 1 Panel A 2 Bolt 2 1 U1KB10E0 book Page 11 Tuesday August 3 2010 10 36 AM ...

Page 68: ...essive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads TIP If a torque wrench is not available when installing a spark plug a good estimate...

Page 69: ... upright posi tion A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes until the oil set tles and then check the oil level through the check window located at the bottom right side of the crankcase TIP The engine oil should be between the minimum and maximum level marks 4 If the engine oil is at or belo...

Page 70: ...rench TIP An oil filter wrench is available at a Yamaha dealer 6 Apply a thin coat of clean engine oil to the O ring of the new oil filter cartridge TIP Make sure that the O ring is properly seated 7 Install the new oil filter cartridge with an oil filter wrench and then tighten it to the specified torque with a torque wrench 1 Engine oil drain bolt 2 Gasket 1 2 1 Engine oil filter cartridge 2 Oil...

Page 71: ...le for several minutes while checking it for oil leakage If oil is leaking im mediately turn the engine off and check for the cause TIP After the engine is started the engine oil level warning light should go off if the oil level is sufficient NOTICE ECA10401 If the oil level warning light flickers or remains on even if the oil level is correct immediately turn the engine off and have a Yamaha dea...

Page 72: ...minimum level mark remove the coolant reservoir cover by remov ing the bolts remove the coolant reservoir cap and then add cool ant to the maximum level mark WARNING Remove only the coolant reservoir cap Never at tempt to remove the radiator cap when the engine is hot EWA15161 NOTICE If coolant is not available use distilled water or soft tap water instead Do not use hard water or salt water since...

Page 73: ...pt to re move the radiator cap when the engine is hot EWA10381 5 Remove the coolant drain bolt and its gasket to drain the cooling sys tem 6 Remove the coolant reservoir cov er by removing the bolts and then remove the coolant reservoir cap 7 Remove the coolant reservoir by removing the bolts and then turn the reservoir upside down to emp ty it 1 Coolant reservoir cap Coolant reservoir capacity up...

Page 74: ...n the radiator If necessary add sufficient coolant until it reaches the top of the radia tor and then install the radiator cap 15 Start the engine and then check the vehicle for coolant leakage If coolant is leaking have a Yamaha dealer check the cooling system 16 Install the coolant reservoir cover by installing the bolts 17 Install the cowlings 1 Coolant reservoir 2 Coolant reservoir cap 3 Bolt ...

Page 75: ...ine idling speed Check the engine idling speed and if necessary have it corrected by a Yamaha dealer EAU21384 Checking the throttle grip free play The throttle grip free play should mea sure 3 0 5 0 mm 0 12 0 20 in at the inner edge of the throttle grip Periodi cally check the throttle grip free play and if necessary have a Yamaha deal er adjust it Engine idling speed 1150 1250 r min 1 Throttle gr...

Page 76: ...injury or death from loss of control The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature The tire air pressure must be ad justed in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model WARNING EWA10511 Never overload your vehicle Opera tion of an...

Page 77: ...ssary professional knowl edge and experience to do so Ride at moderate speeds after changing a tire since the tire surface must first be broken in for it to develop its optimal characteristics Tire information This motorcycle is equipped with cast wheels and tubeless tires with valves WARNING EWA10481 The front and rear tires should be of the same make and de sign otherwise the handling characteri...

Page 78: ...s must be warmed up before a high speed run Always adjust the tire air pres sure according to the operating conditions EAU21962 Cast wheels To maximize the performance durabil ity and safe operation of your vehicle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends warpage or oth er damage before each ride If any damage is found have a Yamaha...

Page 79: ... in direction b TIP If the specified clutch lever free play cannot be obtained as described above proceed as follows 1 Fully turn the adjusting bolt at the clutch lever in direction a to loos en the clutch cable 2 Loosen the locknut at the crank case 3 To increase the clutch lever free play turn the clutch lever free play adjusting nut in direction a To decrease the clutch lever free play turn the...

Page 80: ... loss of control and an acci dent EAU22273 Brake light switches The brake light which is activated by the brake pedal and brake lever should come on just before braking takes ef fect If necessary adjust the rear brake light switch as follows but the front brake light switch should be adjusted by a Yamaha dealer Turn the rear brake light switch adjust ing nut while holding the rear brake light swit...

Page 81: ...oove almost appears have a Yamaha dealer replace the brake pads as a set EAU46291 Rear brake pads Each rear brake pad is provided with wear indicator grooves which allow you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that a wear indicator groove almost appears have a Yamaha d...

Page 82: ...water does not en ter the brake fluid reservoir when refilling Water will significantly lower the boiling point of the fluid and may result in vapor lock Brake fluid may deteriorate paint ed surfaces or plastic parts Al ways clean up spilled fluid immediately As the brake pads wear it is nor mal for the brake fluid level to grad ually go down However if the brake fluid level goes down sud denly ha...

Page 83: ...ive chain turn the drive chain slack adjusting bolt on each side of the swingarm in direc tion a To loosen the drive chain turn the adjusting bolt on each side of the swingarm in direction b and then push the rear wheel for ward NOTICE Improper drive chain slack will overload the en gine as well as other vital parts of the motorcycle and can lead to chain slippage or breakage To prevent this from ...

Page 84: ...e rain or riding in wet areas 1 Clean the drive chain with kero sene and a small soft brush NOTICE To prevent damaging the O rings do not clean the drive chain with steam cleaners high pressure washers or inap propriate solvents ECA11121 2 Wipe the drive chain dry 3 Thoroughly lubricate the drive chain with a special O ring chain lubricant NOTICE Do not use engine oil or any other lubri cants for ...

Page 85: ...d be checked before each ride In addi tion the cable should be lubricated by a Yamaha dealer at the intervals speci fied in the periodic maintenance chart The throttle cable is equipped with a rubber cover Make sure that the cover is securely installed Even though the cover is installed correctly it does not completely protect the cable from water entry Therefore use care not to pour water directl...

Page 86: ...er The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Recommended lubricant Lithium soap based grease Recommended lubricants Brake lever Silicone grease Clutch lever Lithium soap based grease U1KB10E0 book Page 30 Tuesday August 3 2010 10 36 AM ...

Page 87: ...e periodic maintenance and lubrication chart EAU23272 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in a...

Page 88: ...f the ground See page 7 39 for more information WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10751 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check or repair the steering EAU23291 Checking the wheel bearings The front and rear wheel bearings must be che...

Page 89: ...ng it in an enclosed space KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have discharged Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories NOTICE ECA16521 To charge a VRLA Valve Regulated Lead Acid battery a specia...

Page 90: ...See page 4 21 If a fuse is blown replace it as follows 1 Turn the key to OFF and turn off the electrical circuit in question 2 Remove the blown fuse and then install a new fuse of the specified amperage WARNING Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive dam age to the electrical system and possibly a fire EWA15131 1 Main fuse 2 Fuse box 3 Fuel injecti...

Page 91: ...bulb and the bulb life will be adversely affected Thor oughly clean off any dirt and fin gerprints on the headlight bulb using a cloth moistened with al cohol or thinner Headlight lens Do not affix any type of tinted film or stickers to the headlight lens Do not use a headlight bulb of a wattage higher than specified 1 Remove the headlight bulb cover by turning it counterclockwise 2 Disconnect the...

Page 92: ...headlight coupler 6 Install the headlight bulb cover by turning it clockwise 7 Have a Yamaha dealer adjust the headlight beam if necessary EAU24181 Tail brake light This model is equipped with an LED type tail brake light If the tail brake light does not come on have a Yamaha dealer check it 1 Headlight coupler 1 Headlight bulb 2 Headlight bulb holder 1 1 2 U1KB10E0 book Page 36 Tuesday August 3 2...

Page 93: ...stall the socket together with the bulb by turning it clockwise 6 Install the turn signal light unit by installing the screw EAU24313 Replacing the license plate light bulb 1 Remove the license plate light unit by removing the screws 2 Remove the license plate light bulb socket together with the bulb by pulling it out 1 Turn signal light unit 2 Screw 2 1 1 Turn signal light bulb socket 1 Turn sign...

Page 94: ...ce it as follows 1 Remove panel A if replacing the left auxiliary light bulb or panel B if replacing the right auxiliary light bulb See page 7 9 2 Remove the auxiliary light bulb socket together with the bulb by pulling it out 3 Remove the burnt out bulb by pull ing it out 4 Insert a new bulb into the socket 5 Install the auxiliary light bulb sock et together with the bulb by push ing it in 6 Inst...

Page 95: ...r the frame in front of the rear wheel 2 Raise the front wheel off the ground by using a motorcycle stand To service the rear wheel Raise the rear wheel off the ground by using a motorcycle stand or if a motor cycle stand is not available by placing a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm EAU24360 Front wheel EAU34595 To remove the f...

Page 96: ...4 Install the brake calipers by install ing the bolts and then tightening them to the specified torque TIP Make sure that there is enough space between the brake pads before install ing the brake calipers onto the brake discs 5 Install the brake hose holders and reflectors by installing the bolts and nuts 6 Tighten the axle bolt to the speci fied torque TIP While tightening the axle bolt hold the ...

Page 97: ... remove the rear wheel WARNING EWA10821 To avoid injury securely support the vehicle so there is no danger of it falling over 1 Loosen the axle nut 2 Lift the rear wheel off the ground according to the procedure on page 7 39 3 Remove the axle nut 1 Front wheel axle pinch bolt A 2 Front wheel axle pinch bolt B 3 Front wheel axle pinch bolt C 4 Front wheel axle pinch bolt D Tightening torque Wheel a...

Page 98: ...c otherwise the brake pads will be forced shut ECA11071 EAU25663 To install the rear wheel 1 Install the wheel and the brake cal iper bracket by inserting the wheel axle from the left hand side TIP Be sure to insert the retainer on the brake caliper bracket into the slot in the swingarm Make sure that there is enough space between the brake pads be fore installing the wheel 2 Install the drive cha...

Page 99: ...quire any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferi or have a shorter service life and can lead to expensive repair bills WARNING EWA15141 When checking the fuel system do not smoke and ...

Page 100: ...er check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The engine turns o...

Page 101: ...ed press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling system for lea...

Page 102: ...utlets with a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets sprock ets the drive chain and wheel axles Alway...

Page 103: ...mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corro...

Page 104: ... any remaining dirt 6 Touch up minor paint damage caused by stones etc 7 Wax all painted surfaces 8 Let the motorcycle dry completely before storing or covering it WARNING EWA11131 Contaminants on the brakes or tires can cause loss of control Make sure that there is no oil or wax on the brakes or tires If necessary clean the brake discs and brake linings with a regular brake disc cleaner or ac eto...

Page 105: ...park plugs and then place the spark plugs on the cylinder head so that the electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder walls with oil WARNING To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10951 e Remove the spark pl...

Page 106: ...MOTORCYCLE CARE AND STORAGE 8 5 8 TIP Make any necessary repairs before storing the motorcycle U1KB10E0 book Page 5 Tuesday August 3 2010 10 36 AM ...

Page 107: ...artridge replacement 3 93 L 4 15 US qt 3 46 Imp qt Cooling system Coolant reservoir capacity up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator capacity including all routes 2 73 L 2 89 US qt 2 40 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fuel Premium unleaded gasoline only Fuel tank capacity 18 0 L 4 76 US gal 3 96 Imp gal Fuel reserve amount ...

Page 108: ...2 50 kgf cm 36 psi Rear 290 kPa 2 90 kgf cm 42 psi High speed riding Front 250 kPa 2 50 kgf cm 36 psi Rear 290 kPa 2 90 kgf cm 42 psi Front wheel Wheel type Cast wheel Rim size 17M C x MT3 50 Rear wheel Wheel type Cast wheel Rim size 17M C x MT6 00 Front brake Type Dual disc brake Operation Right hand operation Recommended fluid DOT 4 Rear brake Type Single disc brake Operation Right foot operatio...

Page 109: ... LED High beam indicator light LED Oil level warning light LED Turn signal indicator light LED Fuel level warning light LED Coolant temperature warning light LED Engine trouble warning light LED Steering damper warning light LED Shift timing indicator light LED Fuses Main fuse 50 0 A Headlight fuse 20 0 A Signaling system fuse 7 5 A Ignition fuse 15 0 A Radiator fan fuse 15 0 A 2 Fuel injection sy...

Page 110: ...ntification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and m...

Page 111: ...hen ordering spare parts from a Yamaha dealer EAU48540 Vehicle Emission Control Informa tion label The Vehicle Emission Control Informa tion label is affixed on the air filter case cover This label shows specifications related to exhaust emissions as re quired by federal law state law and En vironment Canada 1 Model label 1 1 Vehicle Emission Control Information label 1 U1KB10E0 book Page 2 Tuesda...

Page 112: ...and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administrator NHTSA 400 Seven...

Page 113: ...icle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc E...

Page 114: ...nder that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 24000 mi 37000 km or 36 months 28000 mi 43000 km o...

Page 115: ...MATION 10 6 10 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U1KB10E0 book Page 6 Tuesday August 3 2010 10 36 AM ...

Page 116: ...r warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and registration fee will be charged for this service EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Yamaha ...

Page 117: ...y later date Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the policy to remain effective CUSTOMER SERVICE If your machine requires war...

Page 118: ...d repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing ...

Page 119: ...ked protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 U1KB10E0 book Page 10 Tuesday August 3 2010 10 36 AM ...

Page 120: ...acing 7 34 H Handlebar switches 4 15 Headlight bulb replacing 7 35 Helmet holder 4 23 High beam indicator light 4 3 Horn switch 4 15 I Identification numbers 10 1 Ignition circuit cut off system 4 30 Indicator lights and warning lights 4 3 K Key identification number 10 1 L Labels location 1 1 License plate light bulb replacing 7 37 Luggage strap holders 4 29 M Main switch steering lock 4 1 Mainte...

Page 121: ...charts 7 44 Turn signal indicator lights 4 3 Turn signal light bulb replacing 7 37 Turn signal switch 4 15 V Valve clearance 7 20 Vehicle Emission Control Information label 10 2 Vehicle identification number 10 1 W Warranty extended 10 9 Warranty limited 10 7 Wheel bearings checking 7 32 Wheel front 7 39 Wheel rear 7 41 Wheels 7 22 U1KB10E0 book Page 2 Tuesday August 3 2010 10 36 AM ...

Page 122: ...A5 yoko_Blank fm Page 1 Tuesday April 8 2003 11 43 AM ...

Page 123: ...A5 yoko_Blank fm Page 1 Tuesday April 8 2003 11 43 AM ...

Page 124: ...PRINTED IN JAPAN 2010 08 0 6 1 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD DIC183 ...

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Yamaha YZF-R1C, Owner'S Manual

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