Yamaha YZF-R1(4C81) Parts Catalog Download Page 87 | Manualshive

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3

NUMERICAL INDEX

PART NO.

GRID

NO.

5VY–27442–01

E – 15

4C8–27443–00

E – 15

4C8–27445–00

E – 15

4C8–27446–00

F –

2

5JJ–27461–00

E – 15

4C8–27463–00

G –

8

4C8–27490–00

F –

3

4C8–27498–00

D – 10

4C8–27499–00

D – 10

4C8–2749A–00

F –

3

4C8–2749B–00

F –

3

4C8–2749D–00

F –

3

4C8–27813–00

F –

4

4C8–28100–00

D – 10

4C8–28217–00

F –

9

4C8–28219–00

F –

9

4C8–28229–00

F –

9

4C8–2832P–00

F –

6

4C8–28336–00

F –

6

4C8–28345–00

F –

6

4C8–28346–00

F –

6

4C8–2834E–00

F –

7

4C8–2834F–00

F –

7

5VY–2834V–00

F –

7

4C8–28356–00

F –

6

4C8–2835G–00–P0

F –

6

4C8–2835G–00–P1

F –

6

4C8–2835G–00–P2

F –

6

4C8–2836A–00

F – 11

4KN–2836B–00

D – 11

4C8–2836E–00

F – 11

4C8–2836F–00

F – 11

4C8–2836G–00

F – 11

4C8–2836K–00

F – 10

4C8–2836L–00

F – 10

4C8–2836M–00

F – 11

4C8–28371–00

F –

7

4C8–28372–00

F –

7

5GM–28379–00

D –

9

4C8–2837J–00

F – 10

4C8–2837L–00

F –

7

4C8–2837M–00

F –

7

4C8–2837N–00

F –

6

4C8–2837R–00

F –

6

4C8–2837V–00

F –

7

4C8–2837W–00

F –

8

5PW–28386–00

F – 10

4C8–2838N–00–P0

F –

7

4C8–2838N–00–P1

F –

7

4C8–2838N–00–P2

F –

7

4C8–2838R–00–P0

F –

7

4C8–2838R–00–P1

F –

7

4C8–2838R–00–P2

F –

7

4C8–2838T–00

F –

7

4C8–2838U–00

F –

7

4C8–28391–00

F –

9

4C8–28391–10

F –

9

4C8–28391–20

F –

9

4C8–28392–00

F – 10

4C8–28392–10

F – 10

4C8–28392–20

F – 10

4C8–283B3–00

F –

9

4C8–283B4–00

F – 10

4C8–28415–00

F – 10

4C8–28416–00

F – 10

4C8–28425–00

F –

9

4C8–28428–00

F –

6

4C8–28429–00

F –

6

4C8–28435–00

F –

9

4C8–2844E–00

F –

6

4C8–2846F–00

F –

6

4C8–2847F–00

F –

6

4C8–2847N–00

F –

9

4C8–2848F–00

F –

6

4C8–2848L–00

F – 10

4C8–2848M–00

F – 11

4C8–2848P–00

F – 11

2D1–81410–01

F – 13

5VY–81450–00

F – 13

5VY–81670–01

G –

6

2D1–81673–00

G –

6

4C8–81801–00

F – 14

4C8–8183G–00

F – 14

4C8–81846–00

F – 14

4C8–81861–00

F – 14

4C8–81890–00

F – 14

1D0–81940–02

G –

8

5EA–81950–20

G –

9

5JJ–81950–20

G –

8

5VK–81950–30

G –

8

5EA–81952–00

G –

9

5JJ–81952–00

G –

8

1D7–81960–00

G –

9

5VY–82100–00

G –

9

5SL–82113–00

G –

8

4C8–82116–00

G –

9

PART NO.

GRID

NO.

4C8–82122–00

D –

8

4C8–8212B–00

D –

8

4C8–8212C–00

D –

8

133–82131–00

D –

8

36Y–82151–00

G –

8

5JJ–82151–00

G –

9

5JJ–82151–10

G –

9

5JW–82151–10

G –

9

5JJ–82151–70

G –

9

4C8–82171–00

G –

9

4C8–82309–00

G –

6

4C8–82310–00

G –

6

1C7–82380–00

G –

6

2C0–82380–00

C –

3

4C8–82386–00

C –

3

5SL–82511–08

G –

8

4C8–82530–00

G –

8

3GB–82540–01

G –

6

4C8–8255P–00

G –

8

5PX–82566–51

G –

8

5PS–82576–01

G –

8

2C0–8258J–00

D –

6

4C8–82590–00

G –

9

1UA–82591–00

G –

9

3MA–82591–00

E – 14

4XV–82910–15

G –

5

4XV–82917–01

G –

5

2C0–83310–00

F – 15

2C0–83311–00

F – 15

2C0–83318–00

F – 15

2C0–83320–00

F – 15

2C0–83330–00

F – 15

2C0–8333A–00

F – 15

2C0–83340–00

F – 15

2C0–8334A–00

F – 15

4C8–83350–00

G –

8

4TH–83371–00

G –

8

4C8–83500–00

G –

2

4C8–83500–10

G –

2

4XV–83513–00

F –

6

5PW–8352S–00

G –

2

4C8–8353E–00

G –

2

5VY–83572–01

G –

2

4XV–83755–02

G –

6

4XV–83912–11

G –

5

5JJ–83913–00

G –

5

5SL–83922–10

E – 14

2C0–83945–00

G –

5

PART NO.

GRID

NO.

5LV–83951–00

G –

5

4C8–83969–00

G –

5

4C8–83975–00

G –

5

4HM–83980–00

E – 14

4C8–84196–00

G –

3

4C8–84303–00

G –

3

4C8–84303–10

G –

3

4C8–84303–20

G –

3

4C8–84303–30

G –

3

4C8–84312–00

G –

3

4SV–84314–00

G –

3

4SV–84347–00

G –

3

4SV–84350–00

G –

3

4C8–84359–00

G –

3

4C8–84396–00

G –

3

5GJ–84397–00

G –

3

5SL–84397–00

G –

3

4C8–84710–00

G –

4

5PW–84717–00

G –

4

4HC–84744–00

G –

4

5VX–84745–01

G –

4

5SL–84753–00

D –

7

3Y6–85130–02

G –

4

5VY–85720–00

G –

6

8CC–85790–01

G –

6

5VY–85820–10

G –

6

4C8–85829–00

G –

6

4C8–85850–00

B – 15

2C0–85885–00

C –

3

8FP–85886–00

F –

6

5VY–85896–00

G –

7

4C8–8591A–00

G –

8

4C8–8592A–00

C –

6

5VY–W0041–00

E – 14

5VX–W0042–60

F –

4

4C8–W0045–00

E –

9

5VX–W0046–00

E – 12

4C8–W0047–00

E –

9

5SL–W0047–00

E – 12

1J3–W0048–00

E –

9

1UY–W0048–00

E – 12

5VY–W0048–00

E – 14

4C8–W0057–00

E –

9

5VY–W0057–00

E – 12

5VY–W2470–00

E –

7

5SL–W2587–00

E – 14

4C8–W8250–00

G –

8

4C8–Y2171–00–P2

D – 11

PART NO.

GRID

NO.

4C8–Y2410–00–01

E –

4

4C8–Y2808–00–P0

F – 10

4C8–Y2808–10–P1

F – 10

4C8–Y2808–20–P2

F – 10

4C8–Y2809–00–P0

F – 10

4C8–Y2809–10–P1

F – 10

4C8–Y2809–20–P2

F – 10

4C8–Y283U–00–P0

F –

9

4C8–Y283U–10–P1

F –

9

4C8–Y283U–20–P2

F –

9

4C8–Y283V–00–P0

F –

9

4C8–Y283V–10–P1

F –

9

4C8–Y283V–20–P2

F –

9

4C8–Y2881–00

F –

6

4C8–YK241–00–P0

E –

4

4C8–YK241–00–P1

E –

4

90101–08013

D – 12

90101–08662

E – 15

90105–05002

E –

5

90105–06027

B –

2

90105–06041

E – 14

90105–06065

B –

9

90105–06066

B –

9

90105–06078

F – 13

90105–07006

B –

8

90105–08063

C –

6

90105–08101

C –

8

90105–10017

D – 13

90105–10018

D – 14

90105–10021

D – 13

90105–10290

G –

6

90105–14002

E –

8

90109–06014

C – 10

90109–06015

C – 10

90109–06016

C –

9

90109–06031

C –

9

90109–06043

D –

7

D –

8

90109–06056

F – 11

90109–06100

C –

8

90109–065G4

D – 15

90109–066F0

B –

2

90109–080G5

G –

8

90109–083E0

E – 15

90109–085G6

E – 15

90109–10002

E – 15

90109–103A9

E – 15

90110–05014

E –

5

PART NO.

GRID

NO.

90110–05018

E – 13

90110–05030

E – 11

90110–05032

E – 13

90110–05112

E –

4

90110–06106

B –

8

90110–06110

C –

5

90110–06112

C –

9

90110–06161

B – 10
B – 13

C –

8

G –

6

90110–06164

C – 15

90110–06167

B –

9

90110–06168

B – 11

90110–06173

B – 13

90110–06174

B – 10

90110–06175

B –

2

G –

7

90110–06176

C – 12

90110–06181

E – 13

90110–06182

B – 13
B – 14

C – 10
D –

3

90110–06212

B –

2

90110–06233

E –

5

90110–06255

C –

9

90110–06258

E –

7

90110–06276

C – 10

90110–06277

C – 10

90110–08068

C –

9

90110–10005

D –

5

90110–10011

D – 13

90111–05002

D –

7

D – 13

90111–05007

D – 11

90111–05011

D – 10

90111–05026

E – 14

90111–06003

E – 15

90111–06019

D –

4

D – 12

90111–06030

D –

8

F – 11

90111–06038

C –

7

F –

4

90111–06041

D – 15

90111–06043

D –

8

90111–06052

D –

9

PART NO.

GRID

NO.

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Summary of Contents for YZF-R1(4C81)

Page 1: ...1F4C8 300E1 2F4C8 300E1 A2 YZF R1 4C81 EUROPE SOUTH AFRICA ...

Page 2: ...TS CATALOGUE 2006 by Yamaha Motor Co Ltd 1st edition October 2006 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Japan ...

Page 3: ...ly F Frame No Applicable machine No O S Over Size 3 The number of components for assembly Parts which are to be supplied in an assembly are listed with a dot in front of the part name as shown below The numeral appearing to the right of each component part indicates the quantity of parts for each assembly unit 4 Applicable colours of graphics are represented in the REMARKS as shown below 5 Note th...

Page 4: ... Code The mark shows Model colour Abbreviation Colour Name Colour Code BWC1 BLUISH WHITE COCKTAIL 1 0390 DBNM8 DARK BLUISH GRAY METALLIC 8 0919 DPBMC DEEP PURPLISH BLUE METALLIC C 0564 LGB LOW GLOSS BLACK 0098 MBL2 MAT BLACK 2 0582 SMX BLACK METALLIC X 0903 VRC1 VIVID RED COCKTAIL 1 0121 ...

Page 5: ... Label Indication 3 Model Label Affixing Location 4 Colouring Information Model Code Colouring Type Code Colour Code Colour Name Abbrevia tion 4C81 A 0564 DEEP PURPLISH BLUE METALLIC C DPBMC B 0903 BLACK METALLIC X SMX C 0390 BLUISH WHITE COCKTAIL 1 BWC1 5 Model Code Production Code Number of Model Listed in This Parts Catalogue Model Code Production Code No Country destination 4C81 010 EUROPE 1 0...

Page 6: ...D3 SHIFT SHAFT D4 CHASSIS FRAME D5 FENDER D8 SIDE COVER D11 REAR ARM D12 REAR SUSPENSION D14 STEERING D15 FRONT FORK E2 FUEL TANK E4 SEAT E7 FRONT WHEEL E8 FRONT BRAKE CALIPER E9 REAR WHEEL E10 REAR BRAKE CALIPER E12 STEERING HANDLE CABLE E13 FRONT MASTER CYLINDER E14 STAND FOOTREST E15 REAR MASTER CYLINDER F4 COWLING 1 F6 COWLING 2 F9 GENERATOR F13 STARTING MOTOR F14 FLASHER LIGHT F15 METER G2 HE...

Page 7: ...T 1 11 95612 08625 BOLT STUD 8 12 90201 10050 WASHER PLATE 8 13 90179 10414 NUT 8 14 90201 10050 WASHER PLATE 2 15 90176 10075 NUT CROWN 2 16 90110 06212 BOLT HEXAGON SOCKET HEAD 2 17 94701 00403 PLUG SPARK NGK CR9EK 4 18 4C8 11181 00 GASKET CYLINDER HEAD 1 1 19 4C8 11191 00 COVER CYLINDER HEAD 1 1 20 5BE 12241 00 GUIDE STOPPER 2 1 21 4C8 11193 00 GASKET HEAD COVER 1 1 22 5VY 1482K 00 PLATE 4 23 5...

Page 8: ...B3 FIG 1 CYLINDER HEAD REF NO PART NO DESCRIPTION 4C81 REMARKS 28 99530 10114 PIN DOWEL 2 ...

Page 9: ...B4 FIG 2 CYLINDER REF NO PART NO DESCRIPTION 4C81 REMARKS 1 5VY 11311 10 CYLINDER 1 1 2 5VY 11351 00 GASKET CYLINDER 1 3 99530 10114 PIN DOWEL 2 ...

Page 10: ...ARING CONNECTING ROD 8 UR RED BROWN 4C8 11656 30 PLANE BEARING CONNECTING ROD 8 UR RED GREEN 5 5VY 11549 00 SPROCKET CAM CHAIN 1 6 5VY 11416 A0 PLANE BEARING CRANKSHAFT 1 10 UR WHITE 5VY 11416 00 PLANE BEARING CRANKSHAFT 1 10 UR BLUE 5VY 11416 10 PLANE BEARING CRANKSHAFT 1 10 UR BLACK 5VY 11416 20 PLANE BEARING CRANKSHAFT 1 10 UR BROWN 5VY 11416 30 PLANE BEARING CRANKSHAFT 1 10 UR GREEN 7 4C8 1163...

Page 11: ...ALVE STEM 8 12 3LD 12168 K1 PAD ADJUSTING 1 60 16 UR 3LD 12168 M1 PAD ADJUSTING 1 65 16 UR 3LD 12168 R1 PAD ADJUSTING 1 70 16 UR 3LD 12168 U1 PAD ADJUSTING 1 75 16 UR 3LD 12168 W1 PAD ADJUSTING 1 80 16 UR 3LD 12168 Y1 PAD ADJUSTING 1 85 16 UR 3LD 12169 11 PAD ADJUSTING 1 90 16 UR 3LD 12169 31 PAD ADJUSTING 1 95 16 UR 3LD 12169 50 PAD ADJUSTING 2 00 16 UR 3LD 12169 70 PAD ADJUSTING 2 05 16 UR 3LD 1...

Page 12: ... 4 VALVE REF NO PART NO DESCRIPTION 4C81 REMARKS 12 3LD 12169 T0 PAD ADJUSTING 2 40 16 UR 13 4C8 12153 20 LIFTER VALVE 16 UR BLUE 4C8 12153 30 LIFTER VALVE 16 UR RED 4C8 12153 09 LIFTER VALVE O S 16 AP GREEN ...

Page 13: ...MSHAFT ASSY 2 1 3 4C8 12176 00 SPROCKET CAM CHAIN 2 4 90105 07006 BOLT FLANGE 4 5 94591 60124 CHAIN 1 6 4C8 12210 00 TENSIONER ASSY CAM CHAIN 1 7 2D1 12213 00 GASKET TENSIONER CASE 1 8 90110 06106 BOLT HEXAGON SOCKET HEAD 2 9 4C8 12251 00 DAMPER CHAIN 1 1 10 4C8 12252 00 DAMPER CHAIN 2 1 11 93607 44002 PIN DOWEL 2 ...

Page 14: ...00 SEAL MECHANICAL 1 11 5VY 12450 10 IMPELLER SHAFT ASSY 1 12 4XV 12439 00 O RING 1 13 5VY 12422 00 COVER HOUSING 1 14 90105 06065 BOLT FLANGE 5 15 93603 17070 PIN DOWEL 1 16 5VY 13310 10 ROTOR ASSY 1 1 17 93603 12007 PIN DOWEL 4 18 5VY 13336 00 HOUSING ROTOR 1 19 91312 06040 BOLT 3 20 5VY 13355 00 SPROCKET DRIVEN 1 21 90105 06066 BOLT FLANGE 1 22 5VY 12456 10 WASHER 1 23 91808 30031 PIN DOWEL 1 2...

Page 15: ...A0 CLIP 1 33 90450 32001 HOSE CLAMP ASSY 1 34 90110 06161 BOLT HEXAGON SOCKET HEAD 1 35 4C8 12484 00 PIPE 4 1 36 90430 06014 GASKET 1 37 90153 06002 SCREW HEXAGON 1 38 93210 235A1 O RING 1 39 90480 12010 GROMMET 1 40 90387 06112 COLLAR 1 41 90110 06161 BOLT HEXAGON SOCKET HEAD 1 42 90110 06174 BOLT HEXAGON SOCKET HEAD 1 43 90201 06079 WASHER PLATE 1 44 90467 200A0 CLIP 1 ...

Page 16: ...G 1 10 90176 06014 NUT CROWN 2 11 4C8 12579 00 HOSE 4 1 12 90450 38040 HOSE CLAMP ASSY 1 13 4C8 12577 00 HOSE 2 1 14 90450 38040 HOSE CLAMP ASSY 1 15 5GV 1246A 00 COVER 1 1 16 4C8 12552 00 HOSE 8 1 17 90467 11044 CLIP 1 18 90450 35001 HOSE CLAMP ASSY 1 19 90467 200A0 CLIP 1 20 90450 32001 HOSE CLAMP ASSY 1 21 4C8 12461 00 RADIATOR ASSY 1 22 4C8 12405 00 BLOWER ASSY 1 23 4C8 12405 10 BLOWER ASSY 1 ...

Page 17: ...1 WASHER PLATE 1 35 90201 06074 WASHER PLATE 1 36 95827 06030 BOLT FLANGE 2 37 95607 06200 NUT SELF U FLANGE 1 38 90467 11090 CLIP 1 39 4C8 12589 00 HOSE 6 1 40 90450 22017 HOSE CLAMP ASSY 1 41 4C8 21871 00 TANK RECOVERY 1 42 2C0 21875 00 CAP 1 43 26H 21828 00 ELBOW 2 44 4C8 21816 00 PIPE 1 1 45 90467 08003 CLIP 2 46 90467 10M04 CLIP 1 47 4C8 1243F 00 HOSE 3 1 48 90387 06681 COLLAR 2 49 92012 0601...

Page 18: ...O RING 1 4 90480 13010 GROMMET 1 5 5VY 13117 10 COLLAR DISTANCE 1 6 90110 06173 BOLT HEXAGON SOCKET HEAD 3 7 5VY 13416 00 PIPE OIL 1 1 8 93210 14003 O RING 2 9 90110 06161 BOLT HEXAGON SOCKET HEAD 2 10 5VY 1316E 00 PIPE DELIVERY 5 1 11 93210 09165 O RING 2 12 93210 06667 O RING 1 13 5VY 13898 00 HOLDER 1 14 90110 06182 BOLT HEXAGON SOCKET HEAD 2 ...

Page 19: ...6 O RING 1 5 4C8 13417 00 COVER STRAINER 1 6 90340 14132 PLUG STRAIGHT SCREW 1 7 214 11198 01 GASKET 1 8 99530 08012 PIN DOWEL 2 9 4C8 13414 00 GASKET STRAINER COVER 1 10 91312 06025 BOLT 14 11 5VY 13161 00 PIPE DELIVERY 1 1 12 90110 06182 BOLT HEXAGON SOCKET HEAD 1 13 5VY 13470 00 OIL COOLER ASSY 1 14 5EB 12822 00 BOLT UNION 1 15 5EB 13475 00 GASKET 1 16 5JW 13473 00 O RING 1 ...

Page 20: ...AL 2 10 4C8 14457 00 SEAL 1 11 4C8 14467 00 SEAL 1 12 4C8 85850 00 GEARED MOTOR COMP 1 13 4C8 14490 00 SHAFT ASSY 1 14 98502 05035 SCREW PAN HEAD 3 15 92902 05600 WASHER PLATE 3 16 4C8 15393 00 PIPE BREATHER 2 1 17 90467 140A5 CLIP 1 18 4C8 1440B 00 JOINT ASSY 1 19 90159 05035 SCREW WITH WASHER 2 20 90480 08264 GROMMET 2 21 4C8 14498 00 STAY 1 1 22 4C8 14421 00 CASE AIR CLEANER 2 1 23 4C8 14452 00...

Page 21: ...C2 FIG 10 INTAKE REF NO PART NO DESCRIPTION 4C81 REMARKS 28 91312 06016 BOLT 7 ...

Page 22: ...RE HARNESS 1 8 4KM 14137 00 CLIP 2 9 5JW 14987 00 HOSE 1 10 2C0 14105 00 PILOT SCREW SET 4 11 2C0 82380 00 SENSOR PRESSURE 1 12 2C0 14216 00 SCREW 1 13 98502 06012 SCREW PAN HEAD 2 14 4C8 13930 00 PIPE INLET ASSEMBLY 1 15 2C0 85885 00 THROTTLE SENSOR ASSY 2 16 8CC 14216 10 SCREW 2 17 5FL 14216 00 SCREW 2 18 3XV 14251 00 NIPPLE 1 19 5FL 14349 10 PIPE 2 20 5JW 14396 00 PIPE 4 21 68V 24376 00 PIPE JO...

Page 23: ...CRIPTION 4C81 REMARKS 1 4C8 14840 00 AIR CUT VALVE ASSY 1 2 4C8 14881 00 HOSE BEND 1 1 3 4C8 14882 00 HOSE BEND 2 1 4 90467 18172 CLIP 2 5 4C8 14883 00 HOSE BEND 3 1 6 90467 18172 CLIP 1 7 90467 180A0 CLIP 2 8 90467 17128 CLIP 1 9 90464 28003 CLAMP 1 ...

Page 24: ...00 SPRING 1 11 5VY 14867 00 BRACKET 1 12 5VY 14643 00 GASKET 3 1 13 90110 06110 BOLT HEXAGON SOCKET HEAD 7 14 90179 06M28 NUT 1 15 5VY 14648 00 COLLAR 2 1 16 5VY 14674 00 VALVE PLATE 1 17 92990 06200 WASHER PLAIN 1 18 5VY 14826 00 PROTECTOR EXHAUST 1 19 90110 06110 BOLT HEXAGON SOCKET HEAD 2 20 4FM 14613 00 GASKET EXHAUST PIPE 4 21 90179 08410 NUT 8 22 4C8 14740 00 CATALYST ASSY 1 23 4C8 14755 00 ...

Page 25: ...7 90105 08063 BOLT FLANGE 1 38 5VY 14715 00 BAND MUFFLER 1 39 90183 060A2 NUT SPRING 2 40 90338 06007 PLUG 1 41 4C8 14720 00 MUFFLER ASSY 2 1 42 5VY 14714 00 GASKET MUFFLER 1 43 90105 08063 BOLT FLANGE 1 44 3D8 14715 00 BAND MUFFLER 1 45 90183 060A2 NUT SPRING 2 46 90338 06007 PLUG 1 47 4C8 21890 00 STAY ASSY 2 1 48 5VY 14747 00 DAMPER MUFFLER 1 49 90387 08021 COLLAR 1 50 95812 08040 BOLT FLANGE 1...

Page 26: ...0 CABLE PULLEY 1 1 60 4C8 1133F 00 CABLE PULLEY 2 1 61 4C8 14718 00 P0 PROTECTOR MUFFLER 1 1 MBL2 62 90387 062L2 COLLAR 2 63 90111 06038 BOLT HEX SOCKET BUTTON 2 64 4C8 14757 00 DAMPER MUFFLER 2 1 65 4C8 1475P 00 SEAT 1 66 4C8 14728 00 P0 PROTECTOR MUFFLER 2 1 MBL2 67 90387 062L2 COLLAR 2 68 90111 06038 BOLT HEX SOCKET BUTTON 2 69 4C8 14757 00 DAMPER MUFFLER 2 1 70 4C8 1476P 00 SEAT 1 ...

Page 27: ... 7 90110 06161 BOLT HEXAGON SOCKET HEAD 2 8 90116 10032 BOLT STUD 7 9 90116 10023 BOLT STUD 3 10 90119 09003 BOLT WITH WASHER 10 11 95812 08050 BOLT FLANGE 3 12 95812 08060 BOLT FLANGE 2 13 90105 08101 BOLT FLANGE 1 14 90109 06100 BOLT 2 15 95812 06060 BOLT FLANGE 3 16 95812 06070 BOLT FLANGE 3 17 95812 06050 BOLT FLANGE 2 18 90430 06166 GASKET 1 19 5PW 15361 00 GAUGE LEVEL 1 20 5VY 15316 00 DAMPE...

Page 28: ...OVER 1 1 11 99480 10018 PIN 2 12 90109 06031 BOLT 4 13 90110 08068 BOLT HEXAGON SOCKET HEAD 3 14 4C8 15544 00 STAY 1 1 15 4C8 15418 00 COVER CHAIN CASE 1 16 90461 08002 CLAMP 1 17 90110 06255 BOLT HEXAGON SOCKET HEAD 3 18 4C8 15421 00 COVER CRANKCASE 2 1 19 5VY 15499 00 PROTECTOR COVER 1 20 92014 06014 BOLT BUTTON HEAD 2 21 3F9 15362 00 PLUG OIL LEVEL 1 22 93210 27194 O RING 1 23 4C8 15461 00 GASK...

Page 29: ...15441 00 HOLDER CLUTCH CABLE 1 37 91314 06014 BOLT 1 38 4B1 15113 00 PLATE 1 39 90110 06277 BOLT HEXAGON SOCKET HEAD 1 40 90110 06276 BOLT HEXAGON SOCKET HEAD 1 41 5VY 15413 00 COVER 1 42 4C8 15462 00 GASKET CRANKCASE COVER 3 1 43 90109 06015 BOLT 4 44 4C8 15431 00 COVER CRANKCASE 3 1 45 4C8 15199 00 BRACKET 1 46 93210 57003 O RING 1 47 90109 06014 BOLT 3 48 36Y 15189 00 PLUG 3 49 93210 16325 O RI...

Page 30: ...C11 FIG 15 CRANKCASE COVER 1 REF NO PART NO DESCRIPTION 4C81 REMARKS 55 91380 06014 BOLT 2 ...

Page 31: ...11478 00 COLLAR 1 5 5VY 15570 00 STARTER CLUTCH ASSY 1 6 5VY 15586 00 PLATE STARTER CLUTCH ASSY 1 7 5VY 15515 00 GEAR 3 1 8 5VY 11445 00 SPACER 1 9 90201 20017 WASHER PLATE 1 10 93210 18397 O RING 1 11 93306 20230 BEARING 1 12 5VY 15517 00 GEAR IDLER 2 1 13 5VY 15521 00 SHAFT 1 1 14 90201 06589 WASHER PLATE 1 15 90110 06176 BOLT HEXAGON SOCKET HEAD 1 ...

Page 32: ...C8 16370 00 CLUTCH BOSS ASSY 1 12 5VY 16384 00 PLATE SEAT 1 13 4B1 16383 00 SPRING CLUTCH BOSS 1 14 5VY 16331 00 PLATE FRICTION 2 1 15 5VY 16321 00 PLATE FRICTION 7 16 5VY 16325 00 PLATE CLUTCH 2 6 17 5VY 16330 00 PLATE FRICTION 2 1 18 4C8 16351 00 PLATE PRESSURE 1 1 19 93306 00304 BEARING 1 20 90501 240A0 SPRING COMPRESSION 6 21 90159 06026 SCREW WITH WASHER 6 22 4B1 16384 00 PLATE SEAT 6 23 2C0 ...

Page 33: ... 3 26 4C8 16377 00 NUT LOCK 1 27 93310 232R9 BEARING 1 28 4XV 16356 01 ROD PUSH 1 1 29 4C8 16340 00 PUSH LEVER ASSY 1 30 90508 16041 SPRING TORSION 1 31 90201 10029 WASHER PLATE 1 32 99009 10400 CIRCLIP 1 33 5VY 16164 00 PLATE THRUST 2 1 34 5VY 16181 00 SPACER 1 1 35 5VY 13354 00 SPROCKET DRIVE 1 ...

Page 34: ... 10 5VY 15163 00 HOUSING BEARING 1 1 11 93306 20652 BEARING 1 12 90214 25004 WASHER CLAW 1 13 90214 25003 WASHER CLAW 1 14 93306 27208 BEARING 1 15 5VY 17446 00 PLATE 1 16 90110 06164 BOLT HEXAGON SOCKET HEAD 3 17 4C8 17402 00 DRIVE AXLE ASSY 1 18 93305 20605 BEARING 1 19 5VY 17442 00 COLLAR DISTANCE 1 20 90387 31003 COLLAR 1 21 4C8 17221 00 GEAR 2ND WHEEL 33T 1 22 90209 28008 WASHER 3 23 93440 31...

Page 35: ... 37T 1 30 4C8 17251 00 GEAR 5TH WHEEL 30T 1 31 90387 25008 COLLAR 1 32 5VY 17211 00 GEAR 1ST WHEEL 38T 1 33 93102 40330 OIL SEAL 1 34 93440 62032 CIRCLIP 1 35 4C8 17460 00 SPROCKET DRIVE 17T 1 36 90201 22015 WASHER PLATE 1 37 90179 22019 NUT 1 38 90201 257H0 WASHER PLATE 1 39 93306 205A2 BEARING 1 40 93440 52009 CIRCLIP 1 ...

Page 36: ...06 00106 BEARING 1 4 5VY 18511 01 FORK SHIFT 1 1 5 2D1 18512 00 FORK SHIFT 2 1 6 5VY 18513 01 FORK SHIFT 3 1 7 5VY 18531 00 BAR SHIFT FORK GUIDE 1 1 8 5VY 18535 00 BAR SHIFT FORK GUIDE 2 1 9 90501 064L1 SPRING COMPRESSION 2 10 5VY 18536 00 STOPPER SHIFT BAR 1 11 5VY 18562 00 PLATE STOPPER 2 1 12 90110 06182 BOLT HEXAGON SOCKET HEAD 2 ...

Page 37: ...02 10600 CIRCLIP 1 9 90201 12575 WASHER PLATE 2 10 4C8 18101 00 SHIFT SHAFT ASSY 1 11 90508 32020 SPRING TORSION 1 12 90387 1211D COLLAR 1 13 5VY 18112 00 ARM SHIFT 1 14 95022 06020 BOLT FLANGE 1 15 5VY 18110 00 SHIFT PEDAL ASSY 1 16 5EB 18113 00 COVER SHIFT PEDAL 1 17 4XV 18154 00 COVER DUST 1 18 5VY 18115 00 ROD SHIFT 1 19 90170 06228 NUT COUNTER CLOCKWISE 1 20 95304 06700 NUT 1 21 5LV 18116 00 ...

Page 38: ...AL 1 11 4C8 2111D 00 SEAL 1 2 12 90149 10043 SCREW 2 13 90149 10039 SCREW 2 14 95024 10050 BOLT FLANGE 1 15 95024 10050 BOLT FLANGE 1 16 4B1 21414 00 BOSS ENGINE MOUNT 2 17 4B1 21424 00 BOSS ENGINE MOUNT 1 18 90110 10005 BOLT HEXAGON SOCKET HEAD 1 19 90179 10696 NUT 1 20 4C8 21495 00 BOLT ENGINE ADJUSTING 1 21 90110 10005 BOLT HEXAGON SOCKET HEAD 1 22 90179 10696 NUT 1 23 4C8 21495 00 BOLT ENGINE ...

Page 39: ... 2139X 00 DAMPER 2 38 90464 10008 CLAMP 1 39 2C0 8258J 00 HOUSING CONNECTEUR 1 1 40 4C8 21183 00 PLATE 1 41 90167 05080 SCREW TAPPING 2 42 90269 06081 RIVET 1 43 4C8 2110M 10 COVER ASSY 1 1 44 4C8 2174Y 00 DAMPER 1 45 90480 01333 GROMMET 1 46 90464 16006 CLAMP 1 47 90183 06069 NUT SPRING 2 48 4C8 2110N 00 COVER ASSY 2 1 49 4C8 2110L 00 COVER ASSY 4 1 50 4C8 2110P 00 COVER ASSY 3 1 51 4C8 2112B 00 ...

Page 40: ... DESCRIPTION 4C81 REMARKS 55 4C8 2113D 00 SHEET 3 1 56 90109 06043 BOLT 1 57 90111 05002 BOLT HEX SOCKET BUTTON 2 58 90269 06012 RIVET 3 59 4C8 24121 00 SEAT KNEE GRIP 1 1 60 4C8 24122 00 SEAT KNEE GRIP 2 1 61 5SL 84753 00 DAMPER 2 ...

Page 41: ...7 4C8 8212B 00 BOX BATTERY 1 1 8 133 82131 00 BAND BATTERY 1 9 4C8 21649 00 DAMPER 4 10 90387 05021 COLLAR 1 11 90183 05076 NUT SPRING 2 12 4C8 82122 00 SEAT BATTERY 1 13 90109 06043 BOLT 2 14 90269 07076 RIVET 1 15 4C8 8212C 00 BOX BATTERY 2 1 16 90269 07076 RIVET 1 17 90269 07077 RIVET 2 18 90464 34002 CLAMP 1 19 4C8 2117T 00 COVER 5 1 20 90338 06018 PLUG 2 21 90269 07076 RIVET 4 22 4XV 21376 00...

Page 42: ...4 90464 13073 CLAMP 1 35 4C8 2163A 00 COVER REAR FENDER 1 1 36 4C8 2163E 00 COVER REAR FENDER 2 1 37 97702 50014 SCREW TAPPING 6 38 4C8 21652 00 PROTECTOR 1 39 90111 06052 BOLT HEX SOCKET BUTTON 4 40 90387 06071 COLLAR 4 41 4C8 2164K 00 PATCH 5 1 42 4C8 2164L 00 PATCH 6 1 43 4C8 2164F 00 STAY 1 1 44 90119 05239 BOLT WITH WASHER 1 45 90387 05017 COLLAR 1 46 90119 05193 BOLT WITH WASHER 1 47 4C8 274...

Page 43: ... FIG 22 FENDER REF NO PART NO DESCRIPTION 4C81 REMARKS 51 4C8 27498 00 SEAT 1 1 52 4C8 27499 00 SEAT 2 1 53 92017 05012 BOLT BUTTON HEAD 1 54 90111 05011 BOLT HEX SOCKET BUTTON 1 55 4C8 28100 00 TOOL KIT 1 ...

Page 44: ... SIDE 1 1 UR FOR BWC1 2 5PW 2174X 00 DAMPER 2 3 90338 06018 PLUG 2 4 4C8 21747 00 DAMPER 1 5 4C8 2172P 00 SEAT 1 6 4C8 2173P 00 SEAT 1 7 90338 08236 PLUG 2 8 4KN 2836B 00 TUNING FORK MARK 1 9 4C8 2173E 00 GRAPHIC 1 1 UR FOR BWC1 10 4C8 2173F 00 GRAPHIC 2 1 UR FOR BWC1 11 90269 07076 RIVET 2 12 90269 06011 RIVET 2 13 90111 05007 BOLT HEX SOCKET BUTTON 1 14 90183 05076 NUT SPRING 1 ...

Page 45: ... 1 1 10 90201 22019 WASHER PLATE 1 11 4C8 22151 00 SEAL GUARD 1 12 92012 06016 BOLT BUTTON HEAD 2 13 90387 062X0 COLLAR 1 14 90387 06066 COLLAR 1 15 90560 06244 SPACER 1 16 90111 06019 BOLT HEX SOCKET BUTTON 1 17 5VY 22311 01 CASE CHAIN 1 18 90183 05076 NUT SPRING 1 19 90149 06298 SCREW 1 20 90387 07717 COLLAR 1 21 4C8 2217A 00 ARM RELAY 1 22 93315 31758 BEARING 2 23 93109 17071 OIL SEAL 2 24 9038...

Page 46: ...E 1 36 95602 10200 NUT U FLANGE 1 37 2C0 21566 00 TAPE 1 1 38 90387 1013U COLLAR 1 39 90110 10011 BOLT HEXAGON SOCKET HEAD 1 40 95602 10200 NUT U FLANGE 1 41 4C8 22141 00 SHAFT PIVOT 1 42 90185 20008 NUT SELF LOCKING 1 43 90201 20026 WASHER PLATE 1 44 4C8 22252 00 NUT 1 45 90201 30016 WASHER PLATE 1 46 4C8 21650 00 REAR FENDER COMP 1 47 90480 12005 GROMMET 3 48 90387 06057 COLLAR 3 49 90149 06302 ...

Page 47: ...TION 4C81 REMARKS 1 4C8 22210 00 SHOCK ABSORBER ASSY REAR 1 2 93315 31758 BEARING 1 3 93109 17071 OIL SEAL 2 4 90105 10018 BOLT FLANGE 1 5 95602 10200 NUT U FLANGE 1 6 4C8 22219 00 BRACKET UPPER 1 7 4C8 22127 00 SHIM 1 8 95602 14200 NUT SELF LOCKING 1 ...

Page 48: ... 90202 30235 WASHER PLATE 1 7 90170 28419 NUT 1 8 90201 281U8 WASHER PLATE 1 9 4C8 23435 00 CROWN HANDLE 1 10 91314 08030 BOLT 2 11 4XV 2341B 00 EMBLEM 1 12 90111 06041 BOLT HEX SOCKET BUTTON 1 13 5VY 26292 11 STAY 1 14 90387 06057 COLLAR 1 15 90183 050A0 NUT SPRING 1 16 4C8 23377 00 BRACKET HORN 1 17 4C8 23808 00 STRG COVER ASSY 1 18 90560 06244 SPACER 2 19 90109 065G4 BOLT 2 20 93399 99957 BEARI...

Page 49: ...8 23170 00 CYLINDER COMP FRONT FORK 1 9 509 23158 L0 GASKET 1 10 5UX 23181 00 BOLT HEXAGON SOCKET HEAD 1 11 4C8 23141 00 SPRING FRONT FORK 1 12 5VY 12277 00 WASHER 1 13 5VY 23118 00 SPACER 1 14 3SP 23357 L0 NUT 1 15 4C8 23111 00 BOLT CAP 1 16 3XJ 23147 L0 O RING 1 17 91314 08040 BOLT 2 18 4C8 23149 00 WASHER SPRING UPPER 1 19 4C8 23103 00 FRONT FORK ASSY R H 1 UR FOR DPBMC BWC1 4C8 23103 10 FRONT ...

Page 50: ... 509 23158 L0 GASKET 1 28 5UX 23181 00 BOLT HEXAGON SOCKET HEAD 1 29 4C8 23141 00 SPRING FRONT FORK 1 30 5VY 12277 00 WASHER 1 31 5VY 23118 00 SPACER 1 32 3SP 23357 L0 NUT 1 33 4C8 23111 00 BOLT CAP 1 34 3XJ 23147 L0 O RING 1 35 91314 08040 BOLT 2 36 4C8 23149 00 WASHER SPRING UPPER 1 37 5PW 23472 00 PROTECTOR 1 38 4C8 23340 00 UNDER BRACKET COMP 1 39 91314 08030 BOLT 4 ...

Page 51: ...G 1 1 7 90480 10542 GROMMET 1 8 90387 066Y6 COLLAR 1 9 90387 061U9 COLLAR 2 10 5VY 24192 00 BRACKET FUEL TANK 2 1 11 5VY 24181 00 DAMPER LOCATING 1 1 12 90480 10542 GROMMET 1 13 90387 066Y6 COLLAR 1 14 95022 06030 BOLT FLANGE 2 15 90201 06095 WASHER PLATE 2 16 91312 06090 BOLT 1 17 4C8 2413Y 00 BRACKET TANK FITTING 1 18 5SL 24183 00 DAMPER LOCATING 3 2 19 90387 06055 COLLAR 1 20 95022 06020 BOLT F...

Page 52: ...P2 COVER TOP 1 UR FOR BWC1 34 90110 06233 BOLT HEXAGON SOCKET HEAD 1 35 90480 12314 GROMMET 1 36 90387 06194 COLLAR 1 37 90183 05074 NUT SPRING 2 38 4C8 24182 00 DAMPER LOCATING 2 3 39 90105 05002 BOLT FLANGE 2 40 90179 05523 NUT 2 41 98907 05014 SCREW BIND 2 42 5VY 2414N 00 DAMPER PLATE 4 1 43 5VY 2414P 00 DAMPER PLATE 5 1 44 4C8 24129 00 COVER SIDE 1 1 45 4C8 2414J 00 DAMPER PLATE 2 1 46 4C8 241...

Page 53: ...2414P 00 DAMPER PLATE 5 1 53 5PW 2411J 01 DAMPER SIDE COVER 1 54 90159 05015 SCREW WITH WASHER 2 55 4C8 2414K 00 DAMPER PLATE 3 2 56 5VY 2414R 00 DAMPER PLATE 6 1 57 5SL 2413B 00 EMBLEM 2 58 4C8 21568 00 LABEL WARNING 1 59 4C8 24244 00 GRAPHIC FUEL TANK 1 1 FOR BWC1 60 4C8 24183 00 DAMPER LOCATING 3 2 ...

Page 54: ...SOCKET HEAD 2 4 4C8 24750 00 TANDEM SEAT ASSY 1 UR FOR DPBMC SMX 4C8 24750 10 TANDEM SEAT ASSY 1 UR FOR BWC1 5 4C8 24751 00 COVER TANDEM SEAT 1 UR FOR DPBMC SMX 4C8 24751 10 COVER TANDEM SEAT 1 UR FOR BWC1 6 5SL 24723 00 DAMPER SEAT 2 7 5VY 24780 01 SEAT LOCK ASSY 1 8 5VY 24792 00 PLATE 1 9 92017 06025 BOLT BUTTON HEAD 2 10 5VY 24729 00 SPACER 2 1 11 5VY 2478E 00 CABLE SEAT LOCK 1 12 5VY W2470 00 ...

Page 55: ...ARING 2 4 93106 28043 OIL SEAL 2 5 TIRE 120 70 ZR17 M C 58W 1 UR LM PIRELLI TIRE 120 70 ZR17M C 58W PILOT 1 UR LM MICHELIN 6 93900 00030 VALVE RIM TR412 1 TAIHEIYO 7 5MT 25398 00 BALANCER WHEEL 10G 1 UN 5MT 25398 10 BALANCER WHEEL 20G 1 UN 5MT 25398 20 BALANCER WHEEL 30G 1 UN 8 2C0 25181 00 AXLE WHEEL 1 9 5PW 25188 00 CAP 1 10 90105 14002 BOLT FLANGE 1 11 4XV 25186 00 COLLAR WHEEL 2 12 4XV 25118 0...

Page 56: ... 2 8 4C8 25919 00 SUPPORT PAD 1 9 4C8 25919 10 SUPPORT PAD 1 10 3GM 25925 00 CLIP 4 11 1J3 W0048 00 BLEED SCREW KIT 1 12 5VY 2583B 00 PIN KNOCK 2 13 4C8 2580U 00 CALIPER ASSY RIGHT 1 14 4C8 W0057 00 PISTON ASSY CALIPER 1 15 4C8 W0047 00 CALIPER SEAL KIT 1 16 4C8 W0045 00 BRAKE PAD KIT 1 17 4SV 25924 00 PIN PAD 2 18 4C8 25919 00 SUPPORT PAD 1 19 4C8 25919 10 SUPPORT PAD 1 20 3GM 25925 00 CLIP 4 21 ...

Page 57: ...LM PIRELLI TIRE 190 50 ZR17M C 73W PILOT 1 UR LM MICHELIN 10 93900 00030 VALVE RIM TR412 1 TAIHEIYO 11 5MT 25398 00 BALANCER WHEEL 10G 1 UN 5MT 25398 10 BALANCER WHEEL 20G 1 UN 5MT 25398 20 BALANCER WHEEL 30G 1 UN 12 5SL 25366 00 CLUTCH HUB 1 13 93306 20531 BEARING 1 14 93106 40013 OIL SEAL 1 15 5VY 25445 20 SPROCKET DRIVEN 45T 1 16 90116 10485 BOLT STUD 6 17 90185 10009 NUT SELF LOCKING 6 18 9020...

Page 58: ...REMARKS 24 90110 05030 BOLT HEXAGON SOCKET HEAD 1 25 5VY 25389 00 PULLER CHAIN 2 1 26 4C8 25381 00 AXLE WHEEL 1 27 90185 24007 NUT SELF LOCKING 1 28 90201 25020 WASHER PLATE 1 29 94582 10118 CHAIN DID50VA8 118LL 1 30 94682 05031 JOINT CHAIN DID 50VA8 ZJ 1 ...

Page 59: ...SEAL KIT 1 6 5SL 25917 00 BOOT CALIPER 1 7 5SL 25838 00 SLEEVE CALIPER 1 8 5SL 25919 00 SUPPORT PAD 1 9 5SL 25914 00 PIN SLIDE 1 10 5VY 25921 00 BRACKET SUPPORT 1 11 3JD 25917 00 BOOT CALIPER 1 12 5VX W0046 00 BRAKE PAD KIT 2 1 13 8CR 25924 00 PIN PAD 1 14 5DH 25916 00 PLUG 1 15 5SL 25926 00 BOLT 1 16 1UY W0048 00 BLEED SCREW KIT 1 17 5SL 25827 00 SHIM CALIPER 1 18 5SL 25827 10 SHIM CALIPER 1 19 5...

Page 60: ...1 5VY 26281 00 CAP GRIP UPPER 1 12 3XW 26282 01 CAP GRIP LOWER 1 13 90110 05018 BOLT HEXAGON SOCKET HEAD 2 14 4C8 26302 00 THROTTLE CABLE ASSY 1 15 4C8 26335 00 CABLE CLUTCH 1 16 5VY 23495 00 STAY DAMPER 1 17 5VY 23490 00 HANDLEBAR SHIMMY DAMPER ASSY 1 18 95602 08200 NUT SELF LOCKING 1 19 90201 08M09 WASHER PLATE 1 20 90110 06181 BOLT HEXAGON SOCKET HEAD 3 21 5VY 23389 00 GUIDE CABLE 1 22 95807 08...

Page 61: ... 10 5SL 25894 20 TANK RESERVOIR 1 11 5VY 25854 00 DIAPHRAGM RESERVOIR 1 12 5VY 25855 00 BUSH DIAPHRAGM 1 13 5VY 25852 00 CAP RESERVOIR 1 14 5VY 25895 10 HOSE RESERVOIR 1 15 90467 120A3 CLIP 2 16 5VY 2589G 00 HOLDER 1 17 5VY 2589H 00 SCREW 1 18 4C8 25872 00 HOSE BRAKE 1 1 19 90401 10172 BOLT UNION 3 20 90430 10005 GASKET 6 21 5VS 25867 00 BRACKET MASTER CYLINDER 1 22 5VS 26332 00 BOLT 2 23 90105 06...

Page 62: ... FLANGE 1 10 90201 101J1 WASHER PLATE 1 11 90201 146F9 WASHER PLATE 1 12 5JJ 27315 00 LINK SIDE STAND 1 13 91317 06012 BOLT 1 14 90109 10002 BOLT 2 15 5VY 27442 01 BRACKET 2 1 16 5VY 27410 00 FRONT FOOTREST ASSY LEFT 1 17 90109 083E0 BOLT 1 18 90109 103A9 BOLT 1 19 90214 10002 WASHER CLAW 1 20 4C8 27445 00 PLATE 1 1 21 90111 06003 BOLT HEX SOCKET BUTTON 2 22 90109 085G6 BOLT 2 23 4C8 27443 00 BRAC...

Page 63: ...OCKET BUTTON 2 37 90109 085G6 BOLT 2 38 5JJ 27431 00 FOOTREST REAR 1 1 39 5VY 2741L 00 BRACKET 4 1 40 90501 12743 SPRING COMPRESSION 1 41 93501 04011 BALL 1 42 5JJ 27437 01 WASHER SPECIAL 1 43 91314 06035 BOLT 1 44 95604 06200 NUT U FLANGE 1 45 90387 06697 COLLAR 1 46 5JJ 27441 00 FOOTREST REAR 2 1 47 5VY 2742L 00 BRACKET 5 1 48 90501 12743 SPRING COMPRESSION 1 49 93501 04011 BALL 1 50 5JJ 27437 0...

Page 64: ...4C8 27490 00 PROTECTOR ASSY 1 56 90387 0603J COLLAR 2 57 90183 05024 NUT SPRING 1 58 90183 05076 NUT SPRING 1 59 4C8 2749A 00 SEAT 3 1 60 4C8 2749B 00 SEAT 4 1 61 4C8 2749D 00 SEAT 6 1 62 4C8 21486 00 DAMPER 2 1 63 4C8 21488 00 DAMPER 1 64 92012 06012 BOLT BUTTON HEAD 2 ...

Page 65: ...0 4BP 2585F 00 BUSH 1 11 2D1 25894 00 TANK RESERVOIR 1 12 5SL 25854 00 DIAPHRAGM RESERVOIR 1 13 5SL 25855 00 BUSH DIAPHRAGM 1 14 5SL 25852 00 CAP RESERVOIR 1 15 90467 120A3 CLIP 2 16 4C8 25895 00 HOSE RESERVOIR 1 17 95307 08700 NUT 1 18 5SL 27222 00 JOINT 1 19 90111 08038 BOLT HEX SOCKET BUTTON 2 20 91702 06018 PIN CLEVIS 1 21 92902 06200 WASHER 1 22 91402 16012 PIN COTTER 1 23 90401 10172 BOLT UN...

Page 66: ...F5 FIG 37 REAR MASTER CYLINDER REF NO PART NO DESCRIPTION 4C81 REMARKS 28 90119 05019 BOLT WITH WASHER 1 ...

Page 67: ... UPPER 1 1 UR FOR SMX 4C8 2835G 00 P2 BODY FRONT UPPER 1 1 UR FOR BWC1 10 90183 05076 NUT SPRING 2 11 5PW 2177L 00 PLATE SPRING 2 12 90269 06008 RIVET 2 13 90269 06008 RIVET 2 14 4C8 2837N 00 GRILL AIR INTAKE 1 1 15 4C8 28345 00 MOLE 1 1 16 8FP 85886 00 SENSOR AIR TEMPERATURE 1 17 97707 50116 SCREW TAPPING 1 18 4C8 2837R 00 GRILL AIR INTAKE 2 1 19 4C8 28346 00 MOLE 2 1 20 90464 25160 CLAMP 1 21 90...

Page 68: ...AMPER 1 33 4C8 2838R 00 P0 DUCT 2 1 UR FOR DPBMC 4C8 2838R 00 P1 DUCT 2 1 UR FOR SMX 4C8 2838R 00 P2 DUCT 2 1 UR FOR BWC1 34 4C8 2834F 00 DAMPER 1 35 1FK 2171H 00 GUIDE 3 36 5VY 2834V 00 PROTECTOR 1 1 37 4C8 28372 00 DAMPER 1 38 90269 07007 RIVET 2 39 4C8 2838T 00 DUCT 3 1 40 4C8 2838U 00 DUCT 4 1 41 90160 05007 SCREW ROUND TAPPING 2 42 4C8 2837L 00 PANEL CONSOLE 1 1 43 4C8 2837M 00 PANEL CONSOLE ...

Page 69: ... 2837W 00 GRILL AIR OUTLET 2 1 50 5PW 2177L 00 PLATE SPRING 1 51 90269 06001 RIVET 2 52 4C8 26280 00 REAR VIEW MIRROR ASSY LEFT 1 53 4C8 26290 00 REAR VIEW MIRROR ASSY RIGHT 1 54 4C8 26298 00 PLATE MIRROR FITTING 1 2 55 90387 064T3 COLLAR 4 56 90176 06055 NUT CROWN 4 ...

Page 70: ... P1 COVER 7 1 UR FOR SMX 4C8 2117V 00 P2 COVER 7 1 UR FOR BWC1 9 97702 50016 SCREW TAPPING 3 10 4C8 283B3 00 GRAPHIC 19 1 FOR DPBMC 11 4C8 28391 00 GRAPHIC 1 1 UR FOR DPBMC 4C8 28391 10 GRAPHIC 1 1 UR FOR SMX 4C8 28391 20 GRAPHIC 1 1 UR FOR BWC1 12 4C8 Y283V 00 P0 PANEL ASSEMBLY 2 1 UR FOR DPBMC 4C8 Y283V 10 P1 PANEL ASSEMBLY 2 1 UR FOR SMX 4C8 Y283V 20 P2 PANEL ASSEMBLY 2 1 UR FOR BWC1 13 5PW 217...

Page 71: ...0 COVER ASSY UNDER 1 DBNM8 FOR DPBMC 4C8 Y2808 10 P1 COVER ASSY UNDER 1 SMX 4C8 Y2808 20 P2 COVER ASSY UNDER 1 VRC1 FOR BWC1 27 5PW 2177L 00 PLATE SPRING 2 28 90480 12596 GROMMET 2 29 90387 065J6 COLLAR 2 30 4C8 2848L 00 SEAT 3 1 31 4C8 2837J 00 DAMPER 5 1 32 5TA 21749 00 COLLAR 1 33 4C8 28415 00 DAMPER 1 1 34 4C8 28416 00 DAMPER 2 1 35 4C8 2153E 00 EMBLEM YAMAHA 1 UR FOR DPBMC 4C8 2153E 10 EMBLEM...

Page 72: ...HA 1 UR FOR BWC1 44 5PW 28386 00 HEAD 3 45 2TK 21757 00 WASHER SPECIAL 1 4 46 4C8 2836A 00 BRACKET 1 1 47 4C8 2836E 00 BRACKET 2 1 48 90109 06056 BOLT 2 49 90111 06030 BOLT HEX SOCKET BUTTON 3 50 90149 06105 SCREW 3 51 4C8 2836M 00 PANEL INNER 3 1 52 5PW 2177L 00 PLATE SPRING 2 53 5PW 28386 00 HEAD 8 54 2TK 21757 00 WASHER SPECIAL 1 12 55 4C8 2836F 00 BRACKET 3 1 56 90387 06681 COLLAR 1 57 2MG 216...

Page 73: ...F12 FIG 39 COWLING 2 REF NO PART NO DESCRIPTION 4C81 REMARKS 62 5PW 2177L 00 PLATE SPRING 1 63 90119 06052 BOLT WITH WASHER 2 64 90464 13077 CLAMP 2 ...

Page 74: ...F13 FIG 40 GENERATOR REF NO PART NO DESCRIPTION 4C81 REMARKS 1 5VY 81450 00 ROTOR ASSY 1 2 2D1 81410 01 STATOR ASSY 1 3 90149 06067 SCREW 3 4 4C8 15191 00 PLATE 1 5 90105 06078 BOLT FLANGE 1 ...

Page 75: ... REMARKS 1 4C8 81890 00 MOTOR ASSY 1 2 4C8 81801 00 BRUSH SET 1 3 93210 25711 O RING 1 4 4C8 81846 00 SCREW 2 5 95302 06700 NUT 1 6 90201 05021 WASHER PLATE 2 7 4C8 81861 00 GASKET 2 8 4C8 8183G 00 CORD COMP 1 9 95302 06700 NUT 1 10 95022 06040 BOLT FLANGE 2 ...

Page 76: ... 1 6 2C0 83311 00 BULB FLASHER 12V 10W 1 7 2C0 8334A 00 LENS COMP 1 8 97702 40010 SCREW TAPPING 1 9 2C0 83318 00 STAY FLASHER 1 2 10 2C0 83330 00 REAR FLASHER LIGHT ASSY 1 1 11 2C0 83311 00 BULB FLASHER 12V 10W 1 12 2C0 8334A 00 LENS COMP 1 13 97702 40010 SCREW TAPPING 1 14 2C0 83340 00 REAR FLASHER LIGHT ASSY 2 1 15 2C0 83311 00 BULB FLASHER 12V 10W 1 16 2C0 8333A 00 LENS COMP 1 17 97702 40010 SC...

Page 77: ... 4C81 REMARKS 1 4C8 83500 00 SPEEDOMETER ASSY KM H 1 4C8 83500 10 SPEEDOMETER ASSY MPH 1 FOR GBR 2 4C8 8353E 00 CASE METER UPPER 1 3 5VY 83572 01 CASE SPEEDOMETER LOWER 1 4 5PW 8352S 00 SCREW PANEL FTTING 11 5 90160 05006 SCREW ROUND TAPPING 3 ...

Page 78: ...SSY 1 8 90269 06008 RIVET 1 9 4SV 84350 00 SOCKET CORD ASSY 2 1 10 4C8 84303 10 HEADLIGHT UNIT ASSY 1 4C8 84303 30 HEADLIGHT UNIT ASSY 1 FOR GBR IRL ZAF 11 4SV 84314 00 BULB 12V 55W 2 H7 HALOGEN 12 4SV 84347 00 BULB 12V 5W 1 13 5SL 84397 00 COVER SOCKET 1 14 5GJ 84397 00 COVER SOCKET 1 15 4C8 84396 00 COVER 1 16 4C8 84312 00 CORD ASSY 1 17 90269 06008 RIVET 1 18 4SV 84350 00 SOCKET CORD ASSY 2 1 1...

Page 79: ...4745 01 LICENCE LIGHT UNIT ASSY 1 6 4HC 84744 00 BULB 12V 5W 1 7 97706 04012 SCREW TAPPING 2 8 95602 05100 NUT U 2 9 90159 05011 SCREW WITH WASHER 2 10 3Y6 85130 02 REAR REFLECTOR ASSY 1 11 95607 05200 NUT U FLANGE 1 12 4C8 2161G 00 BRACKET 6 1 13 97707 50016 SCREW TRUSS HEAD TAPPING 4 14 90387 05003 COLLAR 2 15 90480 11009 GROMMET 2 16 92907 05200 WASHER 2 17 5VY 2161G 00 BRACKET 6 1 ...

Page 80: ...EVER 1 4 95607 06200 NUT SELF U FLANGE 1 5 95027 06020 BOLT FLANGE 1 6 5LV 83951 00 BOLT CABLE ADJUSTING 1 7 4XV 82917 01 SWITCH 1 8 98707 03016 SCREW FLAT HEAD 1 9 98507 04010 SCREW PAN HEAD 1 10 5JJ 83913 00 COLLAR LEVER 1 1 11 4C8 83969 00 SWITCH HANDLE 5 1 12 98507 05025 SCREW PAN HEAD 2 13 4C8 83975 00 SWITCH HANDLE 2 1 14 98507 05022 SCREW PAN HEAD 2 ...

Page 81: ...NG 2 10 4C8 1479P 00 SEAT 5 1 11 1C7 82380 00 SENSOR PRESSURE 1 12 90445 08028 HOSE 1 13 90467 08021 CLIP 1 14 97702 60520 SCREW TAPPING 2 15 90338 08226 PLUG 2 16 4C8 82310 00 IGNITION COIL ASSY 4 17 4C8 82309 00 WIRE SUB LEAD 1 18 3GB 82540 01 NEUTRAL SWITCH ASSY 1 19 90430 10148 GASKET 1 20 5VY 85720 00 OIL LEVEL GAUGE ASSY 1 21 95022 06016 BOLT FLANGE 2 22 90465 08053 CLAMP 1 23 4XV 83755 02 S...

Page 82: ...1 REF NO PART NO DESCRIPTION 4C81 REMARKS 28 4C8 15589 00 PLATE CLUTCH COVER 1 29 90110 06161 BOLT HEXAGON SOCKET HEAD 1 30 90465 08054 CLAMP 1 31 5VY 85896 00 SENSOR CAM POSITION 1 32 90110 06175 BOLT HEXAGON SOCKET HEAD 1 ...

Page 83: ...00 HORN 1 11 95807 06012 BOLT FLANGE 1 12 5PX 82566 51 SWITCH SIDE STAND 1 13 4C8 27463 00 COVER 2 1 14 4C8 2175P 00 SEAT 4 1 15 92017 05035 BOLT BUTTON HEAD 2 16 95607 05200 NUT U FLANGE 2 17 90387 05025 COLLAR 2 18 4C8 82530 00 STOP SWITCH ASSY 1 19 90465 10098 CLAMP 1 20 5JJ 81950 20 RELAY ASSY 2 21 5JJ 81952 00 HOLDER RELAY 1 22 4C8 W8250 00 MAIN SW IMMOBILIZER KIT 1 23 4C8 8591A 00 ENGINE CON...

Page 84: ... RELAY ASSY 1 35 5EA 81952 00 HOLDER RELAY 1 36 1D7 81960 00 RECTIFIER REGULATOR ASSY 1 37 95802 06025 BOLT FLANGE 2 38 90202 05187 WASHER PLATE 2 39 90464 15195 CLAMP 1 40 90464 15195 CLAMP 1 41 90464 13077 CLAMP 1 42 90465 10098 CLAMP 1 43 1UA 82591 00 BAND 1 44 1UA 82591 00 BAND 1 45 4C8 82171 00 STAY FUSE BOX 1 46 90387 06040 COLLAR 2 47 90119 06228 BOLT WITH WASHER 2 48 90464 13077 CLAMP 4 49...

Page 85: ...2C0 14216 00 C 3 5FL 14216 00 C 3 8CC 14216 10 C 3 3XV 14251 00 C 3 5FL 14349 10 C 3 PART NO GRID NO 5JW 14396 00 C 3 4C8 1440B 00 B 15 4C8 14411 00 B 15 4C8 14421 00 B 15 4C8 14451 00 B 15 4C8 14452 00 B 15 4C8 14457 00 B 15 4C8 14462 00 B 15 4C8 14467 00 B 15 4C8 14490 00 B 15 4C8 14498 00 B 15 4C8 14602 00 C 5 4C8 14610 00 C 5 4FM 14613 00 C 5 4C8 14615 00 C 5 5VY 14623 00 C 5 5VY 14638 00 C 5 ...

Page 86: ...PW 2411J 01 E 5 4C8 24121 00 D 7 4C8 24122 00 D 7 4C8 24129 00 E 5 4C8 24139 00 E 5 5SL 2413B 00 E 6 4C8 2413Y 00 E 4 PART NO GRID NO 4C8 2414H 00 E 5 4C8 2414J 00 E 5 4C8 2414K 00 E 6 4C8 2414N 00 E 5 5VY 2414N 00 E 5 4C8 2414P 00 E 6 5VY 2414P 00 E 5 5VY 2414R 00 E 6 4FM 24181 00 C 6 5VY 24181 00 E 4 2C0 24182 00 D 5 4C8 24182 00 E 5 4C8 24183 00 E 6 5SL 24183 00 E 4 5VY 24183 00 E 4 5VY 24191 0...

Page 87: ...8 4C8 83500 00 G 2 4C8 83500 10 G 2 4XV 83513 00 F 6 5PW 8352S 00 G 2 4C8 8353E 00 G 2 5VY 83572 01 G 2 4XV 83755 02 G 6 4XV 83912 11 G 5 5JJ 83913 00 G 5 5SL 83922 10 E 14 2C0 83945 00 G 5 PART NO GRID NO 5LV 83951 00 G 5 4C8 83969 00 G 5 4C8 83975 00 G 5 4HM 83980 00 E 14 4C8 84196 00 G 3 4C8 84303 00 G 3 4C8 84303 10 G 3 4C8 84303 20 G 3 4C8 84303 30 G 3 4C8 84312 00 G 3 4SV 84314 00 G 3 4SV 84...

Page 88: ...5003 G 4 90387 05017 D 9 90387 05021 D 8 90387 05025 G 8 90387 053Y7 D 6 90387 06023 F 2 90387 0603J F 3 90387 06040 G 9 PART NO GRID NO 90387 06055 E 4 90387 06057 D 13 D 15 90387 06066 D 12 90387 06071 D 9 90387 06112 B 10 90387 06188 C 6 90387 06194 E 5 90387 061U9 E 4 90387 062L2 C 7 90387 062X0 D 12 90387 063E6 D 5 90387 064T3 F 8 90387 065J6 D 8 F 10 90387 06681 B 12 F 11 90387 06697 F 2 903...

Page 89: ...D 2 93450 18157 B 5 93501 04011 F 2 93603 12007 B 9 93603 17070 B 9 93605 10108 C 9 93607 44002 B 8 93610 20189 C 9 93900 00030 E 8 E 10 94580 25078 B 13 94582 10118 E 11 94591 60124 B 8 94682 05031 E 11 94701 00403 B 2 95022 06016 G 6 95022 06020 D 4 D 5 E 4 95022 06030 E 4 95022 06040 F 14 95024 06012 B 2 D 5 95024 06025 B 9 95024 10050 D 5 95027 06008 G 8 95027 06020 G 5 PART NO GRID NO 95302 0...

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