CHASSIS
3-34
•
Move the steering to the left and right a couple
of times to check that it moves smoothly.
c. Turn the front fork to the right and left a few
times, and make sure that the steering ro-
tates smoothly. If it does not turn smoothly,
remove the lower bracket and check the up-
per and lower bearings.
Refer to “STEERING HEAD” on page 4-50.
d. Loosen the ring nut fully turn and then tighten
it to specification with a steering nut wrench.
WARNING
EWA13140
Do not overtighten the lower ring nut.
e. Check the steering head for looseness or
binding by turning the front fork all the way in
both directions. If any binding is felt, remove
the lower bracket and check the upper and
lower bearings.
Refer to “STEERING HEAD” on page 4-50.
f. Install the washer “1”.
▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲▲
5. Install:
•
Upper bracket
Refer to “STEERING HEAD” on page 4-50.
•
Handlebar
Refer to “HANDLEBAR” on page 4-31.
EAM30248
CHECKING AND LUBRICATING THE
CABLES
The following procedure applies to all of the in-
ner and outer cables.
WARNING
EWA13270
Damaged outer cable may cause the cable to
corrode and interfere with its movement. Re-
place damaged outer cable and inner cables
as soon as possible.
1. Check:
•
Outer cable
Damage
Replace.
2. Check:
•
Cable operation
Rough movement
Lubricate.
TIP
Hold the cable end upright and pour a few drops
of lubricant into the cable sheath or use a suit-
able lubricating device.
EAM30249
LUBRICATING THE LEVERS
1. Lubricate the pivoting points and metal-to-
metal moving parts of the following parts.
•
Brake lever
•
Clutch lever
EAM30250
LUBRICATING THE PEDAL
1. Lubricate the pivoting point and metal-to-met-
al moving parts of the pedal.
Steering nut wrench
90890-01403
Exhaust flange nut wrench
YU-A9472
Ring nut (initial tightening torque)
38 N·m (3.8 kgf·m, 28 lb·ft)
Ring nut (final tightening torque)
7 N·m (0.7 kgf·m, 5.2 lb·ft)
3
2
T
R
.
.
T
R
.
.
1
Recommended lubricant
Engine oil or a suitable cable lu-
bricant
Recommended lubricant
Silicone grease
Recommended lubricant
Lithium-soap-based grease
Recommended lubricant
Lithium-soap-based grease
Summary of Contents for YZ 2019 Series
Page 6: ...EAM20162 YAMAHA MOTOR CORPORATION U S A YZ MOTORCYCLE LIMITED WARRANTY...
Page 10: ......
Page 40: ...MOTORCYCLE CARE AND STORAGE 1 28...
Page 63: ...LUBRICATION POINTS AND LUBRICANT TYPES 2 22...
Page 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 27...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 29...
Page 72: ...CABLE ROUTING DIAGRAM 2 31 EAM20152 CABLE ROUTING DIAGRAM...
Page 74: ...CABLE ROUTING DIAGRAM 2 33...
Page 76: ...CABLE ROUTING DIAGRAM 2 35...
Page 78: ...CABLE ROUTING DIAGRAM 2 37...
Page 80: ...CABLE ROUTING DIAGRAM 2 39...
Page 82: ...CABLE ROUTING DIAGRAM 2 41...
Page 84: ...CABLE ROUTING DIAGRAM 2 43...
Page 86: ...CABLE ROUTING DIAGRAM 2 45...
Page 126: ...ELECTRICAL SYSTEM 3 38...
Page 177: ...FRONT FORK 4 49 1...
Page 196: ...CHAIN DRIVE 4 68...
Page 217: ...CAMSHAFT 5 18 Spark plug Spark plug 13 N m 1 3 kgf m 9 6 lb ft T R...
Page 237: ...ELECTRIC STARTER 5 38...
Page 256: ...OIL PUMP AND BALANCER GEAR 5 57 a 2 10 b 2 9 1 b 5 3 a 4 10 5 9 3 E c d 6 7 8 8 b 6...
Page 262: ...GENERATOR AND STARTER CLUTCH 5 63 1 a 3 3 2 4...
Page 276: ...TRANSMISSION 5 77...
Page 284: ...WATER PUMP 6 7...
Page 290: ...FUEL TANK 7 5 A Left B Right 1 1 A 0 mm 0 in B 1 1 15 mm 0 59 in...
Page 296: ...THROTTLE BODY 7 11...
Page 299: ......
Page 313: ...CHARGING SYSTEM 8 14...
Page 343: ...FUEL INJECTION SYSTEM 8 44...
Page 347: ...FUEL PUMP SYSTEM 8 48...
Page 348: ...ELECTRICAL COMPONENTS 8 49 EAM20147 ELECTRICAL COMPONENTS 9 10 1 3 2 4 5 6 7 8...
Page 350: ...ELECTRICAL COMPONENTS 8 51 11 10 9 2 3 1 6 7 8 4 5...
Page 352: ...ELECTRICAL COMPONENTS 8 53 EAM30289 CHECKING THE SWITCHES 4 1 3 2 B B Sb B B B B B B B B...
Page 368: ...ELECTRICAL COMPONENTS 8 69...
Page 376: ...LIST OF SELF DIAGNOSTIC AND FAIL SAFE ACTIONS 9 7...