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Yamaha YXZ1000R, Owner'S Manual

The Yamaha YXZ1000R is a high-performance off-road vehicle designed for adrenaline junkies. Featuring a powerful engine and unmatched suspension, this beast is equipped to tackle any terrain. To ensure a seamless installation, we offer free and easy-to-follow installation instructions in a downloadable manual on our website. Grab your manual now at manualshive.com and experience the thrill of the YXZ1000R firsthand.

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8-29

8

NOTICE

ECB02910

When checking or changing the transmis-
sion oil, make sure that no foreign material
enters the transmission. If necessary,
clean the filler cap and surrounding area. 

 

To check the transmission oil level

1. Park the vehicle on a level surface.
2. Remove panel B. (See page 8-11.)
3. Remove the transmission oil filler cap,

wipe the dipstick clean, insert it back into
the transmission case (without screwing
it in), and then remove it again.

TIP

The transmission oil level should be between
the tip of the dipstick and the maximum level
mark.

 

4. If the oil level is at or below the tip of the

dipstick, add oil.

Recommended oil:

YAMALUBE
SAE 5W-30, 10W-30, 10W-40, 15W-40, 
20W-40 or 20W-50

Oil quantity:

1.50 L (1.59 US qt, 1.32 Imp.qt)

1. Transmission oil filler cap
2. O-ring
3. Dipstick
4. Maximum level mark
5. Tip of the dipstick

1

3

2

4
5

UB5H7AE0.book  Page 29  Wednesday, July 4, 2018  1:37 PM

Summary of Contents for YXZ1000R

Page 1: ...DIC183 B5H F8199 7A YXZ10YEXK YXZ10YESK OWNER S MANUAL READ THIS MANUAL CAREFULLY It contains important safety information ...

Page 2: ... applicable and to the other relevant Directives of EEC to which this declaration applies conforms to the essential health and safety requirements of Directive 2006 42 EC To effect correct application of the essential health and safety requirements stated in the Directives of EEC the following standards and or technical specifications were consulted Title and or number and date of issue of standar...

Page 3: ...ng of the features and operation of this vehicle It also includes basic maintenance and inspection procedures If you have any ques tions regarding the operation or maintenance of your vehicle please consult a Yamaha dealer WARNING EWB03490 Please read this manual carefully before operating this vehicle Do not attempt to operate this vehicle until you have attained adequate knowledge of its control...

Page 4: ...safety alert symbol It is used to alert you to poten tial personal injury hazards Obey all safety messages that fol low this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key infor...

Page 5: ...heck the laws and regulations in force before choosing where to operate this vehicle It is illegal to operate this vehicle on public lands where vehicles its size are prohibited EBU33130 YXZ10YEXK YXZ10YESK OWNER S MANUAL 2019 by Yamaha Motor Co Ltd 1st edition June 2018 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohib...

Page 6: ...ccelerator pedal 4 22 Brake pedal 4 22 Parking brake lever 4 23 YCC S system 4 23 Drive select lever and shift paddles 4 24 Fuel tank cap 4 25 Doors 4 25 Seats 4 26 Adjusting the driver seat position 4 27 Adjusting the steering wheel position 4 28 Rearview mirror for SE LE models 4 29 Seat belts 4 29 Glove compartment 4 30 Storage compartments 4 30 Cup holders 4 31 Cargo bed 4 32 Flag pole bracket...

Page 7: ...and reverse driving 6 3 Dynamic clutch engagement 6 7 Launch system operation 6 7 Selecting the drive mode 6 10 Parking 6 12 Loading 6 12 BASIC GUIDE FOR SAFE USE 7 1 KNOW YOUR VEHICLE 7 1 LEARNING TO OPERATE YOUR VEHICLE 7 12 PERIODIC MAINTENANCE AND ADJUSTMENT 8 1 Owner s Manual and tool kit 8 2 Maintenance charts 8 4 Hood 8 11 Panels 8 11 Engine oil and oil filter 8 18 Transmission oil 8 28 Fin...

Page 8: ...al lubrication 8 54 Checking the stabilizer bushes 8 54 Upper and lower arm pivot lubrication left and right 8 55 Rear knuckle upper and lower pivot lubrication left and right 8 56 Drive shaft universal joint lubrication 8 56 Steering shaft lubrication 8 56 Wheel removal 8 57 Checking and tightening the bead lock for SE LE models 8 57 Tire replacement 8 58 Wheel installation 8 59 Battery 8 59 Jump...

Page 9: ...SPECIFICATIONS 10 1 CONSUMER INFORMATION 11 1 Identification number records 11 1 Vehicle data recording 11 2 INDEX 12 1 UB5H7AE0 book Page 4 Wednesday July 4 2018 1 37 PM ...

Page 10: ...1 1 1 EBU31130 LOCATION OF THE WARNING AND SPECIFICATION LABELS 2 3 5 6 4 5 4 2 2 2 12 1 11 10 7 15 9 8 14 13 UB5H7AE0 book Page 1 Wednesday July 4 2018 1 37 PM ...

Page 11: ...1 2 1 17 18 16 22 21 19 20 UB5H7AE0 book Page 2 Wednesday July 4 2018 1 37 PM ...

Page 12: ...contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer UB5H7AE0 book Page 3 Wednesday July 4 2018 1 37 PM ...

Page 13: ...kW 729 kg B5H F155A 00 Any part of your body arms legs or head outside of the vehicle can be crushed by the cage frame If you think or feel that the vehicle may tip or roll brace your feet on the floorboards and keep your hands on the steering wheel Do not try to stop a vehicle tipover using your arm or leg 5B4 K7761 00 WARNING 1HP F2259 21 1 YXZ10YEXK 1 YXZ10YESK SE model 1 YXZ10YESK LE model 2 3...

Page 14: ... arms completely Inside the vehicle by holding the steering wheel or handhold YAMAHA 1XD K7761 10 AVERTISSEMENT Toute partie du corps bras jambes tête se trouvant hors de l habitacle risque d être é crasée par l arceau de protection Si une roulade ou un capotage semble imminent caler les pieds sur le plancher ou sur les repose pieds et agripper le volant ou la poignée de maintien Ne jamais agrippe...

Page 15: ...r suite d une perte de contrôle d un capotage ou d un accident quelconque Aucun passager dans la caisse de chargement YAMAHA B5H F1696 20 AVERTISSEMENT Une pression de gonflage incorrecte des pneus ou la surcharge du véhicule risquent de provoquer une perte de contrôle ou un capotage entraînant des blessures voire la mort Ne jamais régler la pression de gonflage ni la laisser baisser sous le seuil...

Page 16: ...mum Vehicle Load 741 lbs 336 kg Never carry passengers in cargo bed YAMAHA B5H F1696 10 WARNING Improper tire pressure or overloading this vehicle may cause severe injury or death from loss of control or rollover Never set or allow tire pressure to be below the minimum Tire may dislodge from rim VEHICLE LOAD of 0 kg 0 lb 195 kg 430 lbs Recommended FRONT REAR Minimum FRONT REAR 114 kPa 128 kPa 110 ...

Page 17: ... your body arms legs or head outside of the vehicle can be crushed by the cage frame If you think or feel that the vehicle may tip or roll brace your feet on the floorboards and keep your hands on the handholds Do not try to stop a vehicle tipover using your arm or leg 5B4 K7762 00 WARNING WARNING AVERTISSEMENT Moving parts can crush and cut Do not operate engine with guard removed 2HC 77762 00 Le...

Page 18: ...ding across slopes Plan for hills rough terrain ruts and other changes in traction and terrain Avoid paved surfaces Avoid hard acceleration when turning even from a stop Slow down before entering a turn Avoid abrupt maneuvers sideways sliding skidding or fishtailing and never do donuts Avoid loss of control and rollovers Do not put any par t of your body outside of the vehicle for any reason Keep ...

Page 19: ...nduite du véhicule sur les chemins publics à moins que les véhicules hors route y soient autorisés les collisions avec voitures et camions arrivent en un clin d œil Ne pas dépasser le nombre de places disponibles 1 passager Être préparé Attacher la ceinture de sécurité Porter un casque homologué une protection pour les yeux et une tenue de protection Le conducteur doit pouvoir rejoindre aisément t...

Page 20: ...ese two chapters and the labels on the vehicle to instruct new operators and passengers Do not allow anyone else to operate your vehicle or ride as a passenger if you are unsure whether he or she is willing and able to follow these instructions Get to know your vehicle This off road vehicle will handle and maneuver differently from cars ATVs go carts golf cars and grounds keeping vehicles Follow t...

Page 21: ... should wear seat belts properly Both driver and passenger must be able to put both feet flat on the floorboard while seated upright with their backs against the backrests Passenger must be able to reach and hold the passenger handhold in front of them Both driver and passenger should wear an approved motorcycle helmet that fits properly Both driver and passenger should also wear eye protection go...

Page 22: ...before loading the cargo bed Do not overload the vehicle or cargo bed Refer to the labels on the vehicle for specific loading limits and recommended tire air pressure Keep heavier objects and the load in general centered side to side and as low and as far for ward in the cargo bed as possible Secure cargo so that it will not shift a loose load could change handling unexpectedly or be thrown forwar...

Page 23: ...cle Abrupt maneuvers or aggressive driving even on flat open areas can cause loss of control including rollovers The YXZ1000R has higher ground clearance and other features to handle rugged terrain and as a result can overturn in situations where some other vehicles may not Avoid rollovers Use care when turning Turning the steering wheel too far or too fast can result in a rollover Avoid sideways ...

Page 24: ... vehicle may tip or roll keep your body completely inside the protec tive structure of the vehicle Brace yourself by pressing your feet firmly on the floorboard and keep a firm grip on the steering wheel or passenger handhold Do not put your hands or feet outside of the vehicle for any reason Your arm or leg could be crushed Do not try to stop a vehicle tipover using your arm or leg Do not operate...

Page 25: ...noxide can cause headaches dizziness drowsiness nausea confusion and eventually death Carbon monoxide is a colorless odorless tasteless gas which may be present even if you do not see or smell any engine exhaust Deadly levels of carbon monoxide can collect rapidly and you can quickly be overcome and unable to save yourself Also deadly levels of carbon monoxide can linger for hours or days in enclo...

Page 26: ... can neither endorse nor recommend the use of accessories not sold by Yamaha or modifications not specifically recommended by Yamaha even if sold and installed by a Yamaha dealer Aftermarket parts accessories and modifications While you may find aftermarket products similar in design and quality to genuine Yamaha Acces sories recognize that some aftermarket accessories or modifications are not sui...

Page 27: ...ch the performance ca pabilities and to provide the best combination of handling braking and comfort Other tires rims sizes and combinations may not be appropriate Refer to page 8 58 for tire specifications and more information on replacing your tires UB5H7AE0 book Page 8 Wednesday July 4 2018 1 37 PM ...

Page 28: ...11 1 Front shock absorber 2 Brake fluid reservoir 3 YCC S clutch fluid reservoir 4 Door 5 Shoulder bolster 6 Driver seat belt 7 Coolant reservoir 8 Air filter 9 Cargo bed 10 Muffler 11 Exhaust pipe 12 Engine 13 Transmission UB5H7AE0 book Page 1 Wednesday July 4 2018 1 37 PM ...

Page 29: ...sorber 2 Engine oil tank 3 Passenger seat belt 4 Battery 5 Fuses 6 Interior light for LE models 7 Sun top for LE models 8 Rearview mirror for SE LE models 9 Auxiliary light for LE models 10 Headlight 11 Fuel tank cap UB5H7AE0 book Page 2 Wednesday July 4 2018 1 37 PM ...

Page 30: ...13 1 Steering wheel 2 Shift paddle 3 Multi function meter unit 4 Shift paddle 5 Main switch 6 Drive select lever 7 Parking brake lever 8 Interior light switch for LE models 9 Passenger handhold 10 Helmet reminder light 11 Seat belt reminder light 12 Light switch 13 On Command drive knob 14 Accelerator pedal 15 Brake pedal UB5H7AE0 book Page 3 Wednesday July 4 2018 1 37 PM ...

Page 31: ...lights and the multi function meter can be confirmed at this time EBU31241 Off position All electrical circuits are switched off The key can be removed EBU31251 Start position The electric starter is engaged by turning and holding the key in this position Release the key when the engine starts 1 Main switch 2 Off position 3 On position 4 Start position 1 2 3 4 UB5H7AE0 book Page 1 Wednesday July 4...

Page 32: ...ric Power Steering warning light EPS 3 Differential gear lock indicator light DIFF LOCK 4 Parking brake indicator light P 5 Reverse indicator light R 6 Neutral indicator light N 7 Engine trouble warning light 8 High beam indicator light 9 Half clutch indicator light 10 Launch system indicator light 11 YCC S system warning light 12 Coolant temperature warning light 13 Drivetrain icon 1 2 3 4 5 6 7 ...

Page 33: ...ivetrain icon indicates what type of drive mode is currently selected When 2WD is selected the icon will turn off When 4WD is selected is displayed And when 4WD with differential lock is selected is dis played TIP See pages 4 21 and 6 10 for more informa tion on selecting the drive mode Due to the synchronizing mechanism in the differential gear case the drivetrain icon may not come on until the v...

Page 34: ...283 Coolant temperature warning light This warning light comes on when the coolant temperature and therefore the engine is out side its normal operating temperature range The warning light comes on in blue to inform the driver that the vehicle should be warmed up After the engine is started warm it up until the warning light goes off The vehicle can be operated normally when the warning light is o...

Page 35: ...e to the engine EBU31341 Engine trouble warning light This warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engine When this occurs the display will indicate an error code see page 4 19 Have a Yamaha dealer check the self diagnosis system The electrical circuit of the warning light can be checked by turning the key to on If the warning light does ...

Page 36: ...orary partial engagement oc curs when starting off or when shifting gears The indicator light may also come on during engine braking or in other situations The electrical circuit of the indicator light can be checked by turning the key to on If the indicator light does not come on and then go off have a Yamaha dealer check the elec trical circuit TIP If the indicator light stays on while driving e...

Page 37: ... off as normal in first gear or retry activating the launch system EBU36743 YCC S system warning light This warning light comes on when an error has occurred or a malfunction has been de tected in the YCC S system Have a Yamaha dealer check the YCC S system The electrical circuit of the YCC S system warning light can be checked by turning the key to on If the warning light does not come on and the...

Page 38: ... shifting into neutral is impossible using the shift paddles and drive select lever proceed as follows if it is necessary to move the vehi cle after it has stopped 1 Turn the key to off 2 Remove panel B page 8 11 3 While rocking the vehicle back and forth push the shift rod and shift arm pivot downward or upward if the transmission was in reverse until the transmission is in neutral WARNING EWB041...

Page 39: ...nd the occupants to always wear a helmet If the reminder light does not come on when the key is turned to on have a Yamaha dealer check the electrical circuit EBU31371 Seat belt reminder light The reminder light comes on when the key is turned to on to remind the occupants to fasten their seat belt The reminder light stays on until the driver seat belt is properly latched If the reminder light doe...

Page 40: ...display fuel gauge transmission gear display shift light control mode error code display 1 Tachometer 2 Transmission gear display 3 Shift timing indicator light 4 Speedometer 5 SELECT button 6 MODE button 7 RESET button 8 Clock Hour meter Voltage display Coolant temperature display 9 Fuel gauge 10 Odometer Tripmeter A Tripmeter B 1 2 3 4 5 6 10 9 8 7 UB5H7AE0 book Page 10 Wednesday July 4 2018 1 3...

Page 41: ...CT button pushed and turn the key to on Tachometer The tachometer shows the engine speed in crankshaft revolutions per minute r min When the vehicle is first powered on the ta chometer needle will sweep once across the r min range and then return to zero r min in order to test the electrical circuit NOTICE ECB02920 Do not operate the engine in the tachome ter red zone 1 Speedometer 1 1 Tachometer ...

Page 42: ...the distance that can be traveled with a full tank of gas etc Push the SELECT button to switch between the odometer ODO and the tripmeters TRIP A and TRIP B in the following order ODO TRIP A TRIP B ODO To reset a tripmeter set the display to the tripmeter you want to reset then push the RESET button for three seconds TIP The odometer will lock at 99999 The tripmeters will reset and continue counti...

Page 43: ...perature display in the following order CLOCK HOUR VOLTAGE coolant temperature CLOCK To set the clock 1 Set the display to the clock 2 Push both the SELECT button and RESET button for three seconds The hour digits will start flashing 3 Push the RESET button to set the hours 4 Push the SELECT button and the mi nute digits will start flashing 5 Push the RESET button to set the minu tes 6 Push the SE...

Page 44: ...tes LO or HI there may be trouble with the battery charging circuit or the battery may be faulty If this occurs have a Yamaha dealer check or repair the vehicle Coolant temperature display When the coolant temperature is in the nor mal operating range the temperature will be displayed When the coolant temperature is 1 Voltage display 1 1 Coolant temperature display 1 UB5H7AE0 book Page 14 Wednesda...

Page 45: ... the key to off then hold the RESET button pushed and turn the key to on The radiator fans turn on and off automati cally according to the coolant temperature Fuel gauge The fuel gauge indicates the amount of fuel in the fuel tank The display segments of the fuel gauge disappear from F full towards E empty as the fuel level decreases When the last segment of the fuel gauge starts flashing refuel a...

Page 46: ...r light N Shift light control mode The shift timing indicator light has three set tings which can be adjusted Flashing pattern this function allows you to choose whether or not the indicator light will come on and whether it should flash or stay on when activated Activation point this function allows you to select the engine speed at which the indi cator light is activated 1 Transmission gear disp...

Page 47: ...n firm this setting by staying on Flash the indicator light flashes when activated The indicator light will con firm this setting by flashing four times per second Off the indicator light is deactivated in other words it does not come on or flash The indicator light will confirm this setting by flashing once every two seconds 2 Push the MODE button to confirm the selected flashing pattern The cont...

Page 48: ...n be set between 7000 r min and 12000 r min The deactivation point can be set in increments of 500 r min Be sure to set the deactivation point to a higher engine speed than for the activation point otherwise the shift timing indicator light will not come on The tachometer needle will start over at 7000 r min after 12000 r min 1 Push the RESET button to select the desired engine speed for deactivat...

Page 49: ... YCC S system error codes are displayed only when the engine is stopped If the display indicates an error code note the code number and have a Yamaha deal er check the vehicle NOTICE ECB00812 If the multi function display indicates an error code the vehicle should be checked as soon as possible in order to avoid en gine damage 1 Error code display 2 YCC S system error code display 3 Engine trouble...

Page 50: ...ded period of time The battery may discharge to the point that the electric starter will not have enough power to crank the engine If this should happen remove the battery and re charge it EBU36942 Interior light switch for LE mod els Push the upper side a of the interior light switch to turn on the interior lights and push the lower side b of the switch to turn off the lights 1 Light switch L H 1...

Page 51: ...our wheel drive with differential lock Select the appro priate drive according to the terrain and driv ing conditions 2WD two wheel drive Power is sup plied to the rear wheels only 4WD four wheel drive Power is sup plied to the front and rear wheels 1 Interior light switch a b 1 1 On Command drive knob 2WD 4WD DIFF LOCK 1 UB5H7AE0 book Page 21 Wednesday July 4 2018 1 37 PM ...

Page 52: ...urn at the same speed re gardless of traction EBU31413 Accelerator pedal Press the accelerator pedal to increase en gine speed and thus vehicle speed Release the accelator pedal and spring tension will re turn the pedal to idle position EBU31421 Brake pedal Press the brake pedal to slow or stop the ve hicle 1 Accelerator pedal 1 1 Brake pedal 1 UB5H7AE0 book Page 22 Wednesday July 4 2018 1 37 PM ...

Page 53: ... DOWNSHIFT YCC S allows the driver to operate the man ual transmission without having to operate the clutch AUTO DOWNSHIFT automatically shifts the transmission into first gear when coming to a stop under normal conditions The transmission is operated using the drive select lever and the shift paddles The drive select lever is used to shift the transmission into forward drive first gear neutral an...

Page 54: ...utch system is automatic The gears must be shifted by the driver ex cept when AUTO DOWNSHIFT shifts the transmission into first gear See page 6 3 for more information on shift ing EBU36652 Drive select lever and shift paddles The drive select lever is used to shift the transmission into forward drive first gear neutral and reverse gear 1 Drive select lever 1 UB5H7AE0 book Page 24 Wednesday July 4 ...

Page 55: ...riving for shift ing instructions See page 6 3 EBU31451 Fuel tank cap Remove the fuel tank cap when refueling To open turn counterclockwise When finished refueling install the fuel tank cap by screwing it down clockwise EBU37390 Doors The door handle is located on the inside of each door 1 Shift paddle 2 Shift paddle 2 1 1 Fuel tank cap 1 UB5H7AE0 book Page 25 Wednesday July 4 2018 1 37 PM ...

Page 56: ... securely latched Be sure the door is SE CURELY LATCHED AFTER CLOSING IT EBU33461 Seats To remove a seat cushion lift the front of the cushion and then pull the cushion off 1 Door 2 Handle 1 2 1 Driver seat cushion 1 Passenger seat cushion 1 1 UB5H7AE0 book Page 26 Wednesday July 4 2018 1 37 PM ...

Page 57: ...r cau se the operator or passenger to fall EWB03510 EBU34993 Adjusting the driver seat position The driver seat position can be adjusted to suit the driver s preference WARNING Nev er adjust the seat position while operating the vehicle otherwise the seat may sud denly change position which may lead to an accident EWB03990 To adjust the driver seat position pull the driver seat position adjusting ...

Page 58: ...e steering wheel position while operating the vehicle otherwise the steering wheel may suddenly change posi tion which may lead to an accident EWB04000 To adjust the steering wheel position pull the steering wheel position adjusting lever and move the steering wheel to the desired posi tion TIP Adjust the steering wheel position before starting off 1 Steering wheel position adjusting lever 1 UB5H7...

Page 59: ... belts properly while rid ing in the vehicle See page 7 5 TIP If the vehicle is driven without the driver seat belt fastened a buzzer will sound If the vehicle is driven without the driver seat belt fastened engine power will be lim ited 1 Rearview mirror for SE LE models 1 1 Seat belt 1 1 UB5H7AE0 book Page 29 Wednesday July 4 2018 1 37 PM ...

Page 60: ...CB02071 To protect from damage do not put metal items like tools or sharply edged items di rectly in the glove compartment If they must be stored wrap them in appropriate cushioning material EBU38570 Storage compartments 1 Unlock 2 Open Glove compartment load limit 4 5 kg 9 lb 1 2 1 Storage compartment 1 UB5H7AE0 book Page 30 Wednesday July 4 2018 1 37 PM ...

Page 61: ...rage compartment If these items must be stored wrap them in appro priate cushioning material EBU31520 Cup holders Be sure to tightly close the cap of any plastic bottle before placing it in a cup holder Some plastic bottles may not fit into the cup holders depending on their size and shape WARNING EWB03240 Never ride with any open or glass con tainers in the cup holders otherwise the contents may ...

Page 62: ...35022 Cargo bed WARNING EWB03250 Never carry passengers in the cargo bed Do not exceed the specified maximum load limits Heavier cargo could cause loss of control because of improper weight balance There are four cargo hooks in the cargo bed For additional loading information see page 6 12 1 Cup holder 1 1 Cargo hook Maximum load limit 136 0 kg 300 lb 1 1 UB5H7AE0 book Page 32 Wednesday July 4 201...

Page 63: ...rce adjusting screw High speed compression damping force adjusting bolt Low speed compression damping force adjusting screw YXZ10YESK SE model Spring preload adjusting nut Rebound damping force adjusting screw High speed compression damping force adjusting bolt Low speed compression damping force adjusting screw Crossover adjusting nut YXZ10YESK LE model Spring preload adjusting nut High speed reb...

Page 64: ...oss of stability which could lead to an accident Notes on adjusting the suspension A special wrench and special tool can be obtained at a Yamaha dealer to make the spring preload or crossover setting adjust ment When adjusting the damping force settings turn the adjuster in direction a until it stops and then count the turns or clicks in direction b Although a damping force adjuster may turn or cl...

Page 65: ...oad and thereby soften the suspen sion YXZ10YEXK YXZ10YESK SE model 1 Locknut 2 Special wrench 3 Spring preload adjusting nut 2 1 3 a b 1 Locknut 2 Special wrench 3 Spring preload adjusting nut 2 1 3 a b UB5H7AE0 book Page 35 Wednesday July 4 2018 1 37 PM ...

Page 66: ...ecial wrench 3 Spring preload adjusting nut 2 1 3 a b Spring preload setting Minimum soft Distance A 437 6 mm 17 23 in YXZ10YEXK 501 7 mm 19 75 in YXZ10YESK LE model YXZ10YESK SE model Standard Distance A 424 9 mm 16 73 in YXZ10YEXK 489 0 mm 19 25 in YXZ10YESK LE model YXZ10YESK SE model Maximum hard Distance A 412 2 mm 16 23 in YXZ10YEXK 476 3 mm 18 75 in YXZ10YESK LE model YXZ10YESK SE model UB5...

Page 67: ...s the timing when the shock absorber transitions from the soft spring to the hard spring TIP It is recommended to adjust the crossover setting a similar distance whenever the spring preload is adjusted The crossover setting is measured from the bottom of the spring retainer to the top of the crossover locknut 1 Distance A 1 Distance A 1 1 Tightening torque Locknut 41 N m 4 1 kgf m 30 lb ft UB5H7AE...

Page 68: ...to increase the crossover setting and in direction b to decrease the cross over setting 1 Distance B 2 Spring retainer 3 Crossover locknut 4 Crossover adjusting nut 3 4 1 2 1 Special tool 2 3 8 inch 9 5 mm drive wrench 3 Crossover locknut 1 2 3 90 UB5H7AE0 book Page 38 Wednesday July 4 2018 1 37 PM ...

Page 69: ...Spring retainer 3 Crossover locknut 4 Crossover adjusting nut Crossover setting Minimum soft Distance B 19 1 mm 0 75 in Standard recommended Distance B 31 8 mm 1 25 in Maximum hard Distance B 44 5 mm 1 75 in 3 4 1 2 b a Tightening torque Locknut 41 N m 4 1 kgf m 30 lb ft 1 Special tool 2 Torque wrench 3 Crossover locknut 2 1 3 90 UB5H7AE0 book Page 39 Wednesday July 4 2018 1 37 PM ...

Page 70: ... rebound damping force To increase the rebound damping force and thereby harden the high speed rebound damping turn the rebound damping force adjusting bolt in direction a To decrease the rebound damping force and thereby soften the high speed rebound damping turn the adjusting bolt in direction b 1 Rebound damping force adjusting screw 1 a b Rebound damping setting Minimum soft 26 click s in dire...

Page 71: ... soft en the low speed rebound damping turn the adjusting screw in direction b 1 High speed rebound damping force adjusting bolt High speed rebound damping setting Minimum soft 4 turn s out from the fully turned in posi tion Standard 2 turn s out from the fully turned in posi tion Maximum hard Adjusting bolt fully turned in 1 a b 1 Low speed rebound damping force adjusting screw 1 a b UB5H7AE0 boo...

Page 72: ...en the high speed compression damping turn the adjusting bolt in direction b YXZ10YEXK YXZ10YESK SE model YXZ10YESK LE model Low speed rebound damping setting Minimum soft 4 turn s out from the fully turned in posi tion Standard 2 turn s out from the fully turned in posi tion Maximum hard Adjusting screw fully turned in 1 High speed compression damping force adjusting bolt 1 High speed compression...

Page 73: ... compression damping turn the adjusting screw in direction b YXZ10YEXK YXZ10YESK SE model YXZ10YESK LE model High speed compression damping setting Minimum soft 4 turn s out from the fully turned in posi tion Standard 2 turn s out from the fully turned in posi tion Maximum hard Adjusting bolt fully turned in 1 Low speed compression damping force adjusting screw 1 Low speed compression damping forc...

Page 74: ... dispose of a damaged or worn out shock absorber assembly yourself Take the shock absorber assembly to a Yamaha dealer for any service EBU38411 Rear shock absorbers The shock absorber assemblies are equipped with the following adjusters YXZ10YEXK Spring preload adjusting nut Rebound damping force adjusting screw High speed compression damping force adjusting bolt Low speed compression damping forc...

Page 75: ... adjusting bolt and screw or the oil reser voir with your bare hand or skin until suspension components have cooled Always adjust the shock absorber as semblies on the left and right side to the same setting Uneven adjustment can cause poor handling and loss of stability which could lead to an accident Notes on adjusting the suspension A special wrench and special tool can be obtained at a Yamaha ...

Page 76: ...2 Turn the spring preload adjusting nut in direction a to increase the spring pre load and thereby harden the suspension and in direction b to decrease the spring preload and thereby soften the suspen sion YXZ10YEXK 1 Locknut 2 Spring preload adjusting nut 3 Special wrench 1 3 2 a b UB5H7AE0 book Page 46 Wednesday July 4 2018 1 37 PM ...

Page 77: ...preload adjusting nut 3 Special wrench 1 3 2 a b Spring preload setting Minimum soft Distance A 433 1 mm 17 05 in YXZ10YEXK 610 9 mm 24 05 in YXZ10YESK LE model YXZ10YESK SE model Standard Distance A 420 4 mm 16 55 in YXZ10YEXK 598 2 mm 23 55 in YXZ10YESK LE model YXZ10YESK SE model Maximum hard Distance A 407 4 mm 16 04 in YXZ10YEXK 585 5 mm 23 05 in YXZ10YESK LE model YXZ10YESK SE model UB5H7AE0...

Page 78: ...s the timing when the shock absorber transitions from the soft spring to the hard spring TIP It is recommended to adjust the crossover setting a similar distance whenever the spring preload is adjusted The crossover setting is measured from the bottom of the spring retainer to the top of the crossover locknut 1 Distance A 1 Distance A 1 1 Tightening torque Locknut 41 N m 4 1 kgf m 30 lb ft UB5H7AE...

Page 79: ...to increase the crossover setting and in direction b to decrease the cross over setting 1 Distance B 2 Spring retainer 3 Crossover locknut 4 Crossover adjusting nut 3 2 4 1 1 Special tool 2 3 8 inch 9 5 mm drive wrench 3 Crossover locknut 1 2 3 90 UB5H7AE0 book Page 49 Wednesday July 4 2018 1 37 PM ...

Page 80: ...Spring retainer 3 Crossover locknut 4 Crossover adjusting nut Crossover setting Minimum soft Distance B 48 4 mm 1 91 in Standard recommended Distance B 61 1 mm 2 41 in Maximum hard Distance B 73 8 mm 2 91 in 3 2 4 1 b a Tightening torque Locknut 41 N m 4 1 kgf m 30 lb ft 1 Special tool 2 Torque wrench 3 Crossover locknut 2 1 3 90 UB5H7AE0 book Page 50 Wednesday July 4 2018 1 37 PM ...

Page 81: ... rebound damping force To increase the rebound damping force and thereby harden the high speed rebound damping turn the rebound damping force adjusting bolt in direction a To decrease the rebound damping force and thereby soften the high speed rebound damping turn the adjusting bolt in direction b 1 Rebound damping force adjusting screw 1 a b Rebound damping setting Minimum soft 26 click s in dire...

Page 82: ... soft en the low speed rebound damping turn the adjusting screw in direction b 1 High speed rebound damping force adjusting bolt High speed rebound damping setting Minimum soft 4 turn s out from the fully turned in posi tion Standard 2 turn s out from the fully turned in posi tion Maximum hard Adjusting bolt fully turned in 1 a b 1 Low speed rebound damping force adjusting screw 1 a b UB5H7AE0 boo...

Page 83: ...en the high speed compression damping turn the adjusting bolt in direction b YXZ10YEXK YXZ10YESK SE model YXZ10YESK LE model Low speed rebound damping setting Minimum soft 4 turn s out from the fully turned in posi tion Standard 2 turn s out from the fully turned in posi tion Maximum hard Adjusting screw fully turned in 1 High speed compression damping force adjusting bolt 1 High speed compression...

Page 84: ... compression damping turn the adjusting screw in direction b YXZ10YEXK YXZ10YESK SE model YXZ10YESK LE model High speed compression damping setting Minimum soft 4 turn s out from the fully turned in posi tion Standard 2 turn s out from the fully turned in posi tion Maximum hard Adjusting bolt fully turned in 1 Low speed compression damping force adjusting screw 1 Low speed compression damping forc...

Page 85: ...ve gas pressure Do not deform or damage the cylinders in any way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn out shock absorber assembly yourself Take the shock absorber assembly to a Yamaha dealer for any service EBU35054 Auxiliary DC jack Low speed compression damping setting Minimum soft 4 turn s out from the fully turned in posi tion Standard 2 t...

Page 86: ... accessory on TIP When inserting or removing the accessory power plug turn the accessory off When the auxiliary DC jack is not being used cover it with the cap NOTICE ECB02250 Do not use accessories requiring more than the stated maximum capacity Do ing so may overload the circuit and cau se the fuse to blow If accessories are used without the en gine running the battery may discharge Do not use a...

Page 87: ...accident or equipment damage Do not operate the vehicle if you find any problem If a problem can not be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha dealer Pre operation checklist ITEM ROUTINE PAGE Brakes Check operation free play fluid level and fluid leakage Fill with DOT 4 brake fluid if necessary 5 3 8 47 8 53 Parking brake Check for proper operati...

Page 88: ... 8 Steering Check for proper operation 5 7 Drive select lever and shift paddles Check for proper operation 5 7 YCC S clutch Check operation Check fluid level in reservoir If necessary add specified brake fluid to specified level Check hydraulic system for leakage 5 8 Fittings and fasteners Check all fittings and fasteners 5 8 Instruments lights and switches Check for proper operation 3 3 4 2 5 8 8...

Page 89: ...Brake fluid leakage Check to see if any brake fluid is leaking out of the pipe joints or the brake fluid reservoir Apply the brakes firmly for one minute If there is any leakage have the vehicle inspected by a Yamaha dealer Brake operation Check the operation of the brakes at the start of every drive Test the brakes at slow speed after starting out to make sure they are work ing properly If the br...

Page 90: ...iately 4 Be sure the fuel tank cap is closed se curely WARNING EWB02532 Gasoline is poisonous and can cause inju ry or death Handle gasoline with care Never siphon gasoline by mouth If you should swallow some gasoline or inhale a lot of gasoline vapor or get some gasoline in your eyes see your doctor immediately If gasoline spills on your skin wash with soap and water If gasoline spills on your cl...

Page 91: ... sure to secure it with the cap tightened before driving the vehicle Always place a portable fuel container on the ground before filling it Before removing the container cap touch the container with the fuel dispenser nozzle Keep fuel dispenser nozzle in contact with container inlet when fill ing WARNING Never refill a fuel container in the bed of any vehicle Fire may result from a build up of sta...

Page 92: ...U36020 Final gear Make sure there is no oil leaking from the final gear case EBU36030 Differential gear Make sure there is no oil leaking from the dif ferential gear case EBU31791 Accelerator pedal Before starting the engine confirm that the accelerator pedal operates correctly It should depress smoothly and spring back to the idle position when released Also check the accelerator pedal for excess...

Page 93: ...erious injury or death in a crash To help make sure your restraint systems are working properly after a crash have them in spected and any necessary replacements made as soon as possible EBU31810 Passenger handhold Check that the handhold bar and its supports are in good condition Confirm that the lock ing pins are securely fastened and then push and pull on the handhold to make sure that it is no...

Page 94: ...heel fittings and fasteners before starting off Take the vehicle to a Yamaha dealer or re fer to the Service Manual for correct tighten ing torque EBU31840 Instruments lights and switches Check that all instruments lights and switch es are working properly Correct if necessary EBU31851 Control cables When driving in cold weather always make sure all control cables work smoothly before starting off...

Page 95: ...ire pressure should be the same on both sides and must be adjust ed according to vehicle loading conditions Set the tire pressure as specified below WARNING Operation of this vehicle with improper tire pressure may cause severe injury or death from loss of control or roll over Tire pressure below the minimum specified could also cause the tire to dis lodge from the rim under severe driving conditi...

Page 96: ...psi Front Minimum 110 0 kPa 1 100 kgf cm 16 0 psi Rear Minimum 124 0 kPa 1 240 kgf cm 18 0 psi VEHICLE LOAD of 195 0 336 0 kg 430 741 lb FRONT Recommended 114 0 kPa 1 140 kgf cm 16 5 psi REAR Recommended 169 0 kPa 1 690 kgf cm 24 5 psi Front Minimum 110 0 kPa 1 100 kgf cm 16 0 psi Rear Minimum 165 0 kPa 1 650 kgf cm 24 0 psi Vehicle load is total weight of operator pas senger accessories cargo and...

Page 97: ...us parts in the engine wear and polish them selves to achieve the correct operating clear ances During this period prolonged full throttle op eration or any condition that might result in excessive engine heating must be avoided However momentary 2 3 seconds maxi mum full throttle operation under load does not harm the engine Each full throttle acceleration sequence should be followed with a subst...

Page 98: ...ws N and the neutral indicator light should come on The engine can be started in any gear if the brake pedal is applied However it is recommended to shift into neutral before starting the engine 4 With your foot off the accelerator pedal start the engine by turning the key to start If the engine fails to start release the key and then try starting it again Wait a few seconds before the next attemp...

Page 99: ...e at a giv en speed for starting off accelerating climb ing hills engine braking etc Shift gears using the drive select lever and the shift paddles clutch operation is automatic Use the drive select lever to shift the trans mission into forward drive first gear neutral and reverse gear as shown Use the shift pad dles to shift through the forward gears as shown 1 Drive select lever 2 Neutral positi...

Page 100: ...the shift paddle to downshift and then apply the accelerator pedal to resume normal op eration NOTICE ECB03370 Even with the transmission in the neutral position do not coast for long periods of time with the engine off The transmission is properly lubricated only when the engine is running Inadequate lubrication may damage the transmission To start out and accelerate 1 Take your foot off the acce...

Page 101: ...the engine has sufficiently slowed before shifting to a lower gear En gaging a lower gear when the engine speed is too high could make the wheels stop rotating and lose traction This could cause loss of control an accident and inju ry It could also cause engine or drivetrain damage Recommended shift points The recommended shift points during accel eration and deceleration are shown in the fol lowi...

Page 102: ...inue to apply the brake pedal 2 Check behind you 3 Shift the transmission into reverse TIP To shift into reverse the engine must be running and at idle speed When in reverse the transmission gear dis play should show R and the reverse indi cator light should come on The reverse buzzer will sound while the transmission is in reverse 4 Release the parking brake if applied 1 Drive select lever 2 Reve...

Page 103: ...eels 3 Release the accelerator pedal as needed and resume normal driving TIP Correct accelerator pedal free play is nec essary for proper operation Dynamic clutch engagement works in 1st gear only Time to engagement will vary depending on conditions NOTICE ECB03740 Do not use repeatedly in a short period of time Otherwise the clutch system may be damaged EBU36733 Launch system operation The launch...

Page 104: ... brake pedal pull both shift paddles toward you and hold them in that position The launch system indi cator light will come on and the launch system enters standby mode 4 While checking in front of you for obsta cles or anything that may cross your path release the brake pedal and then press the accelerator pedal to rev the en gine to the desired launch engine speed TIP The engine speed at launch ...

Page 105: ...hen ready release both shift paddles at the same time and further press the ac celerator pedal to launch the vehicle TIP When the clutch has completely engaged the launch system and the launch system indica tor light will turn off NOTICE ECB03430 Do not make consecutive launches with out allowing the clutch to cool down Oth erwise the clutch system may be damaged UB5H7AE0 book Page 9 Wednesday Jul...

Page 106: ...ted drive mode The drive mode icon and the DIFF LOCK indi cator light come on as follows Knob position Indication Drive mode none 2WD two wheel drive Drive power is supplied to the rear wheels only 4WD four wheel drive Drive power is supplied to the front and rear wheels DIFF LOCK four wheel drive with the differential gear locked Drive power is supplied to the front and rear wheels and the differ...

Page 107: ...erential gear is completely locked or unlocked Turning the steering wheel back and forth will help the differential gear lock to engage or dis engage To protect the drivetrain from damage vehicle speed is limited until the differential gear lock has properly transitioned UB5H7AE0 book Page 11 Wednesday July 4 2018 1 37 PM ...

Page 108: ...Cargo bed Use the hooks equipped on the cargo bed page 4 32 to tie down loads Make sure the load is securely fastened down centered in the cargo bed and not top heavy Never al low anyone to ride in the cargo bed WARNING EWB03923 Improper loading or any pulling or towing will increase the risk of loss of control an overturn or other accident Do not pull objects other vehicles or tow a trailer this ...

Page 109: ... 13 6 Do not exceed the maximum loading limit for the cargo bed 136 0 kg 300 lb Do not exceed the maximum loading limit for the vehicle 336 0 kg 741 lb UB5H7AE0 book Page 13 Wednesday July 4 2018 1 37 PM ...

Page 110: ...512 KNOW YOUR VEHICLE This off road vehicle will handle and maneu ver differently from cars ATVs go carts golf cars and grounds keeping vehicles The YXZ1000R has higher ground clearance and other features to handle rugged terrain and as a result can overturn in situations where some vehicles may not This would include vehicles made primarily for pavement roads improved paths or grounds keeping If ...

Page 111: ... or older with a valid motor ve hicle license Check country laws for mini mum age requirements The driver must be able to place both feet flat on the floorboard while seated upright with his her back against the backrest Do not drive after using drugs or alcohol Remove the ignition key when the vehicle is not in use to prevent unauthorized use of the machine Parents Many countries have implemented...

Page 112: ...e passenger handhold Allow only one passenger in the vehicle and only in the designated passenger seat Do not carry any other passengers Do not car ry passengers in the cargo bed Do not allow someone to ride as a passen ger who has been using drugs or alcohol Do not allow children who need child safety seats or booster seats in the YXZ1000R The seat belt is not designed to restrain au tomotive chi...

Page 113: ... work together and when properly used these features will help protect the occupants in the event of an accident If these features are not used prop erly they can cause injury 1 Seat belt 2 Shoulder bolster 3 Door 3 2 1 1 1 Passenger handhold 2 Shoulder bolster 3 Door 3 2 1 UB5H7AE0 book Page 4 Wednesday July 4 2018 1 37 PM ...

Page 114: ...ad outside of the vehicle can be crushed by the vehicle cage frame Seat belts Seat belts should be worn by the driver and passenger The driver must be sure that the passenger is belted before driving Be sure the seat belt is not twisted is close fitting across the hips and chest and is latched securely Do not wear the seat belt across the abdo men or stomach Do not put the seat belt behind the bac...

Page 115: ...belt properly do the follow ing 1 Hold the latch plate as you pull the belt across your lap and chest Make sure the belt is not twisted and is not caught on any portion of the vehicle your clothing or any equipment you are carrying 2 If the latch plate is not positioned in the correct location along the seat belt squeeze the latch plate ends together along its long edges in order to more eas ily a...

Page 116: ...ver your shoulder and across your chest The shoulder belt should fit against your chest If it is loose pull the belt out all the way and then let it retract 6 Check if the seat belt shoulder position suits the size of the driver and passenger To lower the belt insert the belt into the seat belt height adjuster slot as shown To raise the belt remove the belt from the height adjuster slot 1 Buckle 2...

Page 117: ...arm or hand on the door during operation Your hand or arm may be struck by objects or crushed against outside objects or the ground during a rollover Passenger handhold The passenger handhold is provided to grip during operation to maintain proper position and balance Holding onto the handhold helps to reduce the likelihood that the pas senger puts a hand outside the vehicle if the vehicle begins ...

Page 118: ...e passenger s preference Adjust the handhold position as follows 1 Remove the locking pins 2 Slide the handhold to the desired position and align the holes in the handhold bar with the holes in the handhold supports 1 Passenger handhold 2 Locking pin 1 2 UB5H7AE0 book Page 9 Wednesday July 4 2018 1 37 PM ...

Page 119: ...he seats and shoulder bolsters are designed to help keep you in the vehicle Do not put your hand or arm on or outside of the shoul der bolster during operation Your hand or arm may be struck by objects or crushed against outside objects or the ground during a rollover 1 Handhold support 2 Handhold bar 2 1 1 1 Wire loop 1 UB5H7AE0 book Page 10 Wednesday July 4 2018 1 37 PM ...

Page 120: ...ur palms on the out side of the steering wheel Similar to other off road vehicles if the YXZ1000R hits a deep rut or large obstacle the steering wheel could briefly jerk in one direction or back and forth as the tires and vehicle respond to the obsta cle This quick motion could injure your thumbs or wrist if your thumbs or hand s are inside the steering wheel Grip the steering wheel so that your t...

Page 121: ...l lowing to reduce risk of injury in an accident Approved motorcycle helmet that fits prop erly CORRECT GRIP EXAMPLE INCORRECT GRIP EXAMPLE 1 Approved motorcycle helmet 2 Eye protection 3 Long sleeved shirt or jacket 4 Gloves 5 Long pants 6 Over the ankle boots 1 2 3 4 5 6 UB5H7AE0 book Page 12 Wednesday July 4 2018 1 37 PM ...

Page 122: ...d or goggles may reduce the risk of foreign material getting in your eyes and help prevent loss of vision Practice for new Yamaha YXZ1000R users Become familiar with the performance char acteristics of the vehicle in a large flat area that is free of obstacles and other vehicles Practice controlling the accelerator pedal brakes steering and shift paddles Drive at slow speeds with gradual accelerat...

Page 123: ... care in turns turning the steering wheel too far or too fast can result in loss of control or a rollover Slow down before entering turns When making tight turns from a stand still or at slow speeds avoid sudden or hard acceleration Driving aggressively or making abrupt maneuvers even on flat open areas can cause side rollovers Avoid sideways slid ing skidding or fishtailing rear wheel slid ing an...

Page 124: ...e verse until you are thoroughly familiar with each operation Braking When slowing down or stopping take your foot off the accelerator pedal and press the brake pedal smoothly Abrupt or improper use of the brakes can cause the tires to lose traction reducing control of the vehicle and increasing the possibility of an accident Braking ability is affected by type of terrain In most cases gradual app...

Page 125: ... apply the parking brake Parking on a slope The parking brake is located on the rear drive shaft When the drivetrain is in 2WD mode only the rear wheels will be locked Therefore switch the drive mode to DIFF LOCK before stopping the engine to lock all four wheels when parking In addition to the parking brake leave the transmission in gear to help prevent the vehicle from rolling If you park on a h...

Page 126: ...b Vehicle loading can affect handling as well as the recommended tire pressure See pages 6 12 5 9 EBU36681 Operation on different surfaces and terrains Go slowly and proceed with caution when op erating on an unfamiliar surface or terrain This vehicle may handle differently in certain types of terrains or on certain surfaces You may come upon hidden rocks bumps or holes without enough time to reac...

Page 127: ...se proper driving techniques to avoid rearward for ward or sideways rollovers on hills and slopes Drive straight up and down inclines not across them If crossing a hill is unavoidable drive slowly Turn downhill immediately if you feel the vehicle may tip If you think or feel the vehicle may tip or roll Brace yourself by pressing your feet firmly on the floorboard and keep a firm grip on the steeri...

Page 128: ...to turn the vehicle around With your foot on the brake pedal look behind you and plan your descent Shift the transmission into reverse so you can use engine braking to slow your descent Release the brake and then begin to coast down the hill Use engine braking as much as possible gently applying the brakes when necessary Downhill Check the terrain carefully before going downhill When possible choo...

Page 129: ... vehicle airborne as injury loss of control and damage to the vehicle could occur Pavement This vehicle is designed for off road use only Avoid paved surfaces Turn gradually and go slowly if you must drive on pavement Water If you must cross shallow slow moving water up to the depth of the vehicle s floorboard choose your path carefully to avoid sharp drop offs large rocks or slippery surfaces tha...

Page 130: ... the vehicle begin to slide sideways or fishtail rear wheel sliding steer into the di rection of the slide if possible to regain direc tional control For example if you feel the back of the vehicle start to slide to your right steer to the right Brush or wooded areas When operating in areas with brush or trees watch carefully on both sides and above the vehicle for obstacles such as branches that ...

Page 131: ... the area thoroughly Look from both your approach side and exit side If you believe you can continue safely choose the path that will allow you to get over the ob stacle and at as close to a right angle as pos sible to minimize vehicle tipping Go only fast enough to maintain your momentum but still give yourself plenty of time to react to chang es in conditions If there is any question about your ...

Page 132: ...hile using the ve hicle If you are not familiar with vehicle service have a Yamaha dealer perform the service WARNING EWB02563 Turn off the engine when performing main tenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while servicing can lead to eye injury burns fire o...

Page 133: ...o provide you the owner with the necessary information for completing your own preventive maintenance and minor repairs The tools provided in the tool kit are sufficient for this purpose and should be kept on the vehicle in case of emergency repairs Other tools and equipment are required for certain service items If you do not have a torque wrench available during a service op 1 Owner s Manual 1 1...

Page 134: ...8 3 8 eration requiring one take your vehicle to a Yamaha dealer to check the torque settings and adjust them as necessary UB5H7AE0 book Page 3 Wednesday July 4 2018 1 37 PM ...

Page 135: ... keep in mind that if the vehicle isn t used for a long period of time the month maintenance intervals should still be followed Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools data and technical skills NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 240 150 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 ...

Page 136: ...ecessary 7 Evaporative emis sion control sys tem Check control system for damage Replace if necessary 8 Air induction sys tem Check the air cut off valve reed valve and hose for damage Check condition and clean or replace if nec essary 9 Spark arrester Clean NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 240 150 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 16...

Page 137: ...t Every 2 years 2 Primary air filter foam Clean Replace if necessary Every 300 600 km 200 400 mi more often in wet or dusty condi tions Secondary air fil ter paper Replace Every 2000 5000 km 1200 3000 mi more often in wet or dusty condi tions 3 Engine oil Change warm engine before draining 4 Engine oil filter cartridge Replace 5 Transmission oil Check oil level and for leakage Change 6 Final gear ...

Page 138: ...ee play brake pad wear Correct if necessary Replace pads if worn to the limit 11 Brake fluid and internals Change the brake fluid Replace internal components of master cyl inder and calipers Every 2 years 12 Brake hoses Replace Every 4 years 13 Accelerator pedal Check operation and free play NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 240 150 1300 800 2500 1600 2500...

Page 139: ...age Correct if necessary 17 Steering system Check operation and for looseness Replace if damaged Check toe in Adjust if necessary 18 Stabilizer bushes Check for cracks or other damage and re place if necessary 19 Upper and lower arm pivots Lubricate with lithium soap based grease 20 Rear knuckle up per and lower piv ots Lubricate with lithium soap based grease NO ITEM ROUTINE INITIAL EVERY Whichev...

Page 140: ...amage and re place if necessary Every 1000 km 600 mi 23 Drive shaft spline Lubricate with lithium soap based grease Every 1000 km 600 mi 24 Engine mount Check for cracks or damage Check bolt tightness 25 Front and rear axle boots Check for cracks or other damage and re place if necessary 26 Fittings and fas teners Check all chassis fittings and fasteners Correct if necessary NO ITEM ROUTINE INITIA...

Page 141: ...rein should not be considered exhaustive therefore have your YXZ1000R checked and serviced by your Yamaha dealer at regular intervals replace any damaged or visibly worn part immediately UB5H7AE0 book Page 10 Wednesday July 4 2018 1 37 PM ...

Page 142: ... the original position and then install the bolts EBU36932 Panels The panels shown need to be removed to perform some of the maintenance jobs de scribed in this chapter Refer to this section each time a panel needs to be removed and installed 1 Hood 2 Bolt 2 1 2 UB5H7AE0 book Page 11 Wednesday July 4 2018 1 37 PM ...

Page 143: ...nhook the projections as shown 2 Disconnect the interior light couplers for LE models and then remove the panel 1 Panel A 2 Panel B 1 Panel C 2 Panel D 1 2 1 2 1 Panel A 2 Projection 1 2 2 UB5H7AE0 book Page 12 Wednesday July 4 2018 1 37 PM ...

Page 144: ...uplers For LE models 2 Place the panel in the original position Panel B To remove the panel 1 Remove the hood See page 8 11 2 Remove panel A 3 Remove the top cover by removing the quick fastener screw and the bolts 1 Interior light coupler 1 1 UB5H7AE0 book Page 13 Wednesday July 4 2018 1 37 PM ...

Page 145: ...he passenger seat by removing the bolts 6 Remove the quick fastener screws and the bolts and then pull the panel off as shown 1 Top cover 2 Bolt 3 Quick fastener screw 2 3 1 1 Passenger seat 2 Bolt 3 Seat belt 1 3 2 2 UB5H7AE0 book Page 14 Wednesday July 4 2018 1 37 PM ...

Page 146: ...nstall the passenger seat by installing the bolts and then tighten them to the spec ified torque TIP Make sure that the seat frame is properly secured 1 Panel B 2 Quick fastener screw 3 Bolt 1 2 2 3 2 3 3 1 Panel B Tightening torque Passenger seat bolt 32 N m 3 2 kgf m 24 lb ft 1 UB5H7AE0 book Page 15 Wednesday July 4 2018 1 37 PM ...

Page 147: ...op cover by installing the bolts and quick fastener screw 5 Install panel A and the hood Panels C and D To remove a panel 1 Pull the tab on the panel lock up and then turn the panel lock 1 4 turn clock wise 1 Panel C 2 Panel D 3 Tab 1 Tab 2 Panel lock 1 3 2 3 1 2 UB5H7AE0 book Page 16 Wednesday July 4 2018 1 37 PM ...

Page 148: ...8 17 8 2 Remove the panel as shown To install a panel 1 Place the panel in the original position 1 Panel C 1 Panel D 1 1 1 Panel C 1 Panel D 1 1 UB5H7AE0 book Page 17 Wednesday July 4 2018 1 37 PM ...

Page 149: ... foreign material en ters the oil tank To check the engine oil level 1 Park the vehicle on a level surface 2 Remove panel D See page 8 11 3 Start the engine and warm it up to a nor mal operating temperature the engine oil temperature should reach 60 C 140 F then let the engine idle for a minimum of ten seconds before turning the engine off TIP If the engine is cold take the vehicle for a short dri...

Page 150: ... as not to overfill be yond the maximum level mark 7 Check the O ring for damage and re place it if necessary 8 Install the engine oil tank filler cap 9 Install the panel To change the engine oil 1 Park the vehicle on a level surface 2 Remove panel D See page 8 11 3 Remove the engine oil tank cover by re moving the bolts 1 Engine oil tank filler cap 2 O ring 3 Engine oil dipstick 4 Maximum level m...

Page 151: ...f 5 Remove the engine oil tank filler cap and the cylinder head cap 6 Place an oil pan under the oil tank to col lect the used engine oil 1 Engine oil tank cover 2 Bolt 1 2 1 Engine oil tank filler cap 1 Cylinder head cap 1 1 UB5H7AE0 book Page 20 Wednesday July 4 2018 1 37 PM ...

Page 152: ...sed gasket TIP A mark is stamped on the crankcase near the engine oil drain bolt 10 Install the engine oil drain bolt with new gasket the oil tank drain bolt with new gasket and then tighten the bolts to the specified torques 1 Engine oil tank drain bolt 2 Gasket 2 1 1 Engine oil drain bolt 2 Gasket 3 mark 1 2 3 UB5H7AE0 book Page 21 Wednesday July 4 2018 1 37 PM ...

Page 153: ...engine warm it up for several minutes and then turn it off 15 Remove the engine oil tank filler cap and then add sufficient oil of the recommend ed type to raise it to the maximum level mark on the dipstick Tightening torques Engine oil drain bolt 10 N m 1 0 kgf m 7 4 lb ft Engine oil tank drain bolt 16 N m 1 6 kgf m 12 lb ft 1 Engine oil tank filler cap 2 O ring 3 Cylinder head cap 3 2 1 2 UB5H7A...

Page 154: ...e and check for the cause 18 Stop the engine wait at least ten minutes and then check the oil level one last time 19 Install the engine oil tank cover by install ing the bolts 20 Install the panel To change the engine oil and oil filter 1 Park the vehicle on a level surface 2 Loosen the left and right side panels by removing the bolt as shown 3 Remove the rear bottom panel by remov ing the bolts 1...

Page 155: ... oil draining pro cedure 6 Remove the oil filter cartridge with an oil filter wrench Make sure the O ring is re moved together with the oil filter car tridge If the O ring remains attached to the crankcase oil leakage may occur 1 Rear bottom panel 2 Bolt 2 1 2 2 1 Center bottom panel 2 Bolt 2 2 2 2 2 1 UB5H7AE0 book Page 24 Wednesday July 4 2018 1 37 PM ...

Page 156: ... new oil filter cartridge TIP Make sure that the O ring is properly seated 8 Install the new oil filter cartridge and then tighten to the specified torque 1 Oil filter cartridge 2 Oil filter wrench 2 1 1 O ring Tightening torque Oil filter cartridge 17 N m 1 7 kgf m 13 lb ft 1 UB5H7AE0 book Page 25 Wednesday July 4 2018 1 37 PM ...

Page 157: ...f the center bot tom panel into place as shown and then hook the left and right sides of the center bottom panel into place 11 Install the center bottom panel bolts and then tighten them to the specified torque 1 Torque wrench 1 1 Center bottom panel 1 Center bottom panel 1 1 UB5H7AE0 book Page 26 Wednesday July 4 2018 1 37 PM ...

Page 158: ...ightening them to the specified torque 1 Bolt A 2 Bolt B 3 Bolt C 1 2 3 1 Bolt A 2 Bolt B 3 Bolt C Tightening torques Bolt A 7 N m 0 7 kgf m 5 2 lb ft Bolt B 7 N m 0 7 kgf m 5 2 lb ft Bolt C 7 N m 0 7 kgf m 5 2 lb ft 1 3 2 3 UB5H7AE0 book Page 27 Wednesday July 4 2018 1 37 PM ...

Page 159: ...the transmis sion oil at the intervals specified in the general maintenance and lubrication chart 1 Rear bottom panel 2 Bolt A 3 Bolt B Tightening torques Bolt A 7 N m 0 7 kgf m 5 2 lb ft Bolt B 7 N m 0 7 kgf m 5 2 lb ft 3 1 2 2 1 Bolt B Tightening torque Bolt B 7 N m 0 7 kgf m 5 2 lb ft 1 1 UB5H7AE0 book Page 28 Wednesday July 4 2018 1 37 PM ...

Page 160: ...dipstick clean insert it back into the transmission case without screwing it in and then remove it again TIP The transmission oil level should be between the tip of the dipstick and the maximum level mark 4 If the oil level is at or below the tip of the dipstick add oil Recommended oil YAMALUBE SAE 5W 30 10W 30 10W 40 15W 40 20W 40 or 20W 50 Oil quantity 1 50 L 1 59 US qt 1 32 Imp qt 1 Transmissio...

Page 161: ...er the transmission case to collect the used oil 2 Remove the transmission oil filler cap 3 Remove the transmission oil drain bolt and gasket TIP Oil will flow out immediately when the drain bolt is loosened Take care not to lose the bolt 4 After draining the oil install the transmis sion oil drain bolt with a new gasket 5 Tighten the drain bolt to the specified torque 1 Transmission oil drain bol...

Page 162: ...intenance and lubrication chart NOTICE ECB03590 When checking or changing the final gear oil make sure that no foreign material en ters the final gear case If necessary clean the final gear oil filler bolt and surrounding area TIP If the recommended gear oil is not available SAE 80W 90 API GL 4 or GL 5 hypoid gear oil may be used instead Checking the final gear oil level 1 Park the vehicle on a le...

Page 163: ...cessary 5 Install the oil filler bolt and its gasket and then tighten the bolt to the specified torque Changing the final gear oil 1 Park the vehicle on a level surface 2 Place an oil pan under the final gear case to collect the used oil 3 Remove the final gear oil filler bolt the fi nal gear oil drain bolt and their gasket to drain the oil 1 Final gear oil 2 Gasket 3 Final gear oil filler bolt 4 ...

Page 164: ...e EBU36063 Differential gear oil Check the oil level and change the differential gear oil at the intervals specified in the gener al maintenance and lubrication chart NOTICE ECB03600 When checking or changing the differen tial gear oil make sure that no foreign ma terial enters the differential gear case If necessary clean the differential gear oil filler bolt and surrounding area 1 Final gear oil...

Page 165: ...e filler hole 3 If the level is low add sufficient oil of the recommended type to raise it to the specified level 4 Check the gasket for damage and re place it if necessary 5 Install the differential gear oil filler bolt and its gasket and then tighten the bolt to the specified torque Recommended oil SAE 80 API GL 4 Hypoid gear oil Oil quantity 0 18 L 0 19 US qt 0 16 Imp qt 1 Differential gear oil...

Page 166: ... case with the recommended oil 6 Check the oil filler bolt gasket for dam age and replace it if necessary 7 Install the differential gear oil filler bolt and its gasket and then tighten the bolt to the specified torque 8 Check for oil leakage If oil leakage is found check for the cause Tightening torque Differential gear oil filler bolt 23 N m 2 3 kgf m 17 lb ft 1 Differential gear oil drain bolt ...

Page 167: ... with distilled water only However if distilled water is not available soft water may be used for refilling Do not use hard water or salt water since they are harmful to the engine To check the coolant level 1 Park the vehicle on a level surface 2 Wait for the engine to cool for an accurate reading 3 Look at the coolant level in the coolant reservoir Recommended coolant YAMALUBE coolant Coolant qu...

Page 168: ...gine If water has been used instead of coolant replace it with coolant as soon as possible otherwise the cooling system will not be protected against frost and corro sion If water has been added to the coolant have a Yamaha dealer check the antifreeze content of the coolant as soon as possible otherwise the ef fectiveness of the coolant will be re duced ECB01012 6 Install the panel when finished s...

Page 169: ...by a Yamaha dealer EBU35121 Checking the spark plugs The spark plug is an important engine com ponent which should be periodically checked preferably by a Yamaha dealer Since heat and deposits will cause any spark plug to slowly erode the spark plugs should be removed and checked in accordance with the periodic maintenance chart for the emis sion control system In addition the condition of the spa...

Page 170: ...Yamaha dealer check the vehicle If a spark plug shows signs of electrode ero sion and excessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thick ness gauge and if necessary adjusted to specification Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug th...

Page 171: ...ap fits tightly To remove the spark plug cap simply twist it back and forth while pulling it out to install it twist it back and forth while pushing it in EBU38320 Air filter maintenance This model is equipped with two air filter ele ments a primary foam type air filter and a secondary paper type air filter The primary air filter is easily accessed and should be cleaned and oiled every 300 600 km ...

Page 172: ...oid the pos sibility of unfiltered air entering the engine NOTICE ECB02270 Never operate the engine with the air filter element removed Doing so would allow unfiltered air to enter causing rapid en gine wear and possible engine damage Additionally the fuel injection system would be affected resulting in poor engine performance and possible overheating Clean the primary air filter as follows 1 Remo...

Page 173: ...foam air filter 3 Remove the foam air filter element from the air filter frame 1 Air filter case cover lock 2 Air filter case cover 3 Match mark 1 2 3 1 Foam air filter 1 UB5H7AE0 book Page 42 Wednesday July 4 2018 1 37 PM ...

Page 174: ...o not twist the foam materi al when squeezing it ECB02970 6 Wash the foam material in warm soapy water to remove remaining solvent then rinse thoroughly with plain warm water 7 Squeeze out the excess water NOTICE Do not twist the foam material when squeezing it ECB02970 8 Allow the foam air filter to dry thoroughly Inspect for wear and tear and replace if damaged or heavily worn 1 Foam air filter ...

Page 175: ... air filter case cover and lock it into place by turning the air filter case cover lock clockwise TIP Make sure that the match mark on the cover lock is aligned with the close match mark on the air filter case cover EBU35130 Cleaning the air filter case check hoses There is a check hose on each side of the air filter case If dust or water collects in a check hose empty the hose and clean the air f...

Page 176: ...opped and the exhaust system is cool before cleaning the spark arrester Do not start the engine while cleaning the ex haust system 1 Remove the tailpipe cover by removing the tailpipe cover bolts 1 Air filter case check hose 1 Air filter case check hose 1 1 1 Tailpipe cover 2 Tailpipe cover bolt 1 2 2 UB5H7AE0 book Page 45 Wednesday July 4 2018 1 37 PM ...

Page 177: ... portion of the tailpipe and inside of the tailpipe housing 5 Install the gasket and then insert the tail pipe into the muffler and align the bolt holes 6 Install the tailpipe bolts and tighten them to the specified torque 7 Install the tailpipe cover 1 Tailpipe bolt 1 1 1 Gasket 2 Spark arrester 3 Tailpipe Tightening torque Tailpipe bolt 10 N m 1 0 kgf m 7 4 lb ft 2 1 3 UB5H7AE0 book Page 46 Wedn...

Page 178: ...hould be performed by a Yamaha dealer WARNING EWB02572 Operating with improperly serviced or ad justed brakes could lead to a loss in brak ing ability and an accident EBU35150 Checking the front and rear brake pads Check each brake pad for damage and mea sure the lining thickness If a brake pad is damaged or if the lining thickness is less than 1 0 mm 0 04 in have a Yamaha dealer re place the brak...

Page 179: ...the wear indicator groove has al most disappeared have a Yamaha dealer re place the brake pads as a set EBU36610 Checking the brake and YCC S clutch fluid levels Before starting off check that the brake and YCC S clutch fluids are above the minimum level marks Replenish the brake and YCC S clutch fluids if necessary 1 Lining thickness 1 1 Parking brake pad wear indicator groove 1 UB5H7AE0 book Pag...

Page 180: ...YCC S clutch system reducing braking or YCC S clutch performance Clean the filler caps before removing Use only DOT 4 brake fluid from a sealed container Use only the specified brake fluid other wise the rubber seals may deteriorate causing leakage Refill with the same type of brake fluid Adding a brake fluid other than DOT 4 may result in a harmful chemical reac tion 1 Brake fluid reservoir 2 YCC...

Page 181: ... the YCC S clutch system for leakage If the brake or YCC S clutch fluid level goes down suddenly have a Yamaha dealer check and repair the vehicle before any further opera tion EBU36550 Brake and YCC S clutch fluid replace ment Complete fluid replacement should be done only by trained Yamaha service personnel Have a Yamaha dealer replace the following components during periodic maintenance or when...

Page 182: ...re should be no brake drag If the brakes feel soft or spongy this could indicate air in the brake system Have a Yamaha dealer check the brake system if necessary EBU35821 Checking the accelerator pedal The accelerator pedal should operate smoothly and spring back to position when released If the pedal free play is out of spec ification have a Yamaha dealer adjust or re place the throttle wire 1 Br...

Page 183: ... free play The maximum free play is equal to one click of the parking brake lever If neces sary adjust the free play as follows 3 Remove panel B See page 8 11 4 Release the parking brake lever 5 Slide the rubber cover back on the park ing brake cable 6 Loosen the locknut 1 Accelerator pedal 2 Accelerator pedal free play 2 1 1 Parking brake lever free play 1 UB5H7AE0 book Page 52 Wednesday July 4 2...

Page 184: ...ght switch is a component of the YCC S system it must be adjusted by a Yamaha dealer who has the necessary professional knowledge and experience EBU35930 Cable inspection and lubrication WARNING EWB03380 Damaged cables could restrict operation which may cause an accident or injury In spect control cables frequently and re place damaged cables Corrosion can result when the outer covering of control...

Page 185: ...ensure smooth operation EBU32582 Checking the stabilizer bushes The stabilizer bushes must be checked for cracks or damage at the intervals specified in the periodic maintenance and lubrication chart Have a Yamaha dealer replace the stabilizer bushes if necessary Front Recommended lubricant Yamalube LubezAll synthetic lubricant spray with PTFE Recommended lubricant Lithium soap based grease UB5H7A...

Page 186: ...Upper and lower arm pivot lubrication left and right Lubricate the upper and lower arm pivots with a grease gun Front Rear Recommended lubricant Lithium soap based grease UB5H7AE0 book Page 55 Wednesday July 4 2018 1 37 PM ...

Page 187: ...ve shaft universal joint lubrication Lubricate the drive shaft universal joint with a grease gun EBU32600 Steering shaft lubrication Lubricate the pivot points Recommended lubricant Lithium soap based grease Recommended lubricant Lithium soap based grease Recommended lubricant Lithium soap based grease UB5H7AE0 book Page 56 Wednesday July 4 2018 1 37 PM ...

Page 188: ... Remove the nuts from the wheel 4 Remove the wheel EBU35832 Checking and tightening the bead lock for SE LE models Check the bead lock at the intervals specified in the general maintenance and lubrication chart and whenever the tires have been re placed 1 Wheel nut 1 1 UB5H7AE0 book Page 57 Wednesday July 4 2018 1 37 PM ...

Page 189: ...e all four tires at the same time If that is not possible you must replace the tires in pairs front or rear with tires of the same size and type as the originals Never replace just one tire WARNING EWB03390 Installing improper tires on your Yamaha YXZ1000R can affect handling and stabili ty This can cause a loss of control The tires listed below have been approved by Yamaha Motor Manufacturing Cor...

Page 190: ...olyte or to add dis tilled water However the battery lead con nections need to be checked and tightened and the battery terminals cleaned if corroded If the battery seems to have discharged re charge it as soon as possible WARNING EWB03410 Avoid battery contact with skin eyes or clothing Shield eyes when working near batteries Keep out of reach of children You could be poisoned or severely burned ...

Page 191: ... Ventilate when charging or using in a closed space Keep batteries away from sparks flames cigarettes or other sourc es of ignition To remove the battery 1 Turn the key to off 2 Remove panel A See page 8 11 3 Remove the battery holding plate by re moving the bolts 4 Disconnect the negative battery lead first then the positive battery lead by remov ing their bolt NOTICE When removing the battery th...

Page 192: ...l electrical accesso ries NOTICE ECB00933 To charge a VRLA valve regulated lead acid battery a special battery charger is required Using a conventional battery charger will damage the battery To store the battery If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place If the battery will be stored for more than two months che...

Page 193: ...ompartment 2 Connect the positive battery lead first then the negative battery lead by install ing their bolt NOTICE When installing the battery the main switch must be off and the positive lead must be con nected before the negative lead ECB01111 3 Install the battery holding plate by install ing the bolts 4 Install the panel TIP Make sure the battery leads are installed as shown Fully charge the...

Page 194: ...e must be jump started proceed as follows 1 Turn the key to off 2 Remove panel A See page 8 11 3 Remove the passenger seat cushion See page 4 26 4 Using a charged 12 volt battery connect the positive lead of the jumper cable to the positive terminal of the battery in the YXZ1000R and the other end of the pos itive lead to the positive terminal of the charged battery 5 Connect the negative lead of ...

Page 195: ... charged battery and the battery in the YXZ1000R 8 Install the seat cushion and the panel EBU35255 Fuse replacement The main fuse the fuel injection system fuse the EPS fuse and the fuse box are located under panel A See page 8 11 1 Jumper cable negative lead 1 1 Main fuse 2 EPS fuse 3 Fuse box 4 Fuel injection system fuse 5 Fuel injection system spare fuse 5 4 3 2 1 UB5H7AE0 book Page 64 Wednesda...

Page 196: ...Never use any material in place of the proper fuse Using an improper fuse can cause damage to the electrical system and may lead to a fire EWB03440 1 Headlight fuse HEAD 2 Signaling system fuse SIGNAL 3 Four wheel drive motor fuse DIFF 4 Ignition fuse IGNITION 5 Backup fuse BACK UP for clock 6 Radiator fan motor fuse FAN 7 Spare fuse 8 Accessory fuse ACC 9 YCC S motor control fuse 2 MOTOR_CONT_2 1...

Page 197: ... Main fuse 50 0 A Fuel injection system fuse 15 0 A Headlight fuse 15 0 A Ignition fuse 15 0 A Auxiliary DC jack fuse 10 0 A Signaling system fuse 10 0 A Four wheel drive motor fuse 10 0 A Sub radiator fan motor fuse 30 0 A Radiator fan motor fuse 30 0 A Backup fuse 10 0 A EPS fuse 40 0 A Accessory fuse 15 0 A YCC S motor control fuse 30 0 A YCC S motor control fuse_2 30 0 A UB5H7AE0 book Page 66 ...

Page 198: ...ll illuminate When the headlights are set to high beam both halves of each lamp will illuminate TIP The auxiliary lights LE models come on only when set to high beam EBU32681 Headlight beam adjustment NOTICE ECB00691 It is advisable to have a Yamaha dealer make this adjustment To raise the beam turn the headlight beam adjusting screw in direction a To lower the beam turn the headlight beam adjusti...

Page 199: ...le bulbs If one or more interior lights do not come on check for a loose connection check the fus es and then have a Yamaha dealer check the vehicle EBU32700 Troubleshooting Although Yamaha vehicles receive an inspec tion before shipment from the factory trouble may occur during operation Any problem in the fuel compression or ignition systems can cause poor starting and loss of power The troubles...

Page 200: ...a tion parts may look like Yamaha parts but they are often inferior Consequently they have a shorter service life and can lead to ex pensive repair bills WARNING EWB03450 When checking the fuel system do not smoke and make sure there are no open flames or sparks in the area including pilot lights from water heaters or furnaces Gasoline or gasoline vapors can ignite or explode causing severe injury...

Page 201: ...maha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The battery is good Dry Wet Operate the e...

Page 202: ...ommended coolant as soon as possible The engine will tend to overheat if the radiator is caked with mud or if air was not properly bled from the cooling system Wait until the engine has cooled Check the coolant level in the coolant reservoir and or radiator Level is OK Level is low check the cooling system for leakage No leakage Leakage Ask a Yamaha dealer to inspect and repair the cooling system ...

Page 203: ...kes several times at slow speeds to let friction dry the brakes Wet brakes may have reduced stopping ability in creasing the chance of an accident EWB03471 NOTICE Excessive water pres sure may cause water seepage and deterioration of wheel bearings brakes transmission seals and electri cal devices Many expensive repair bills have resulted from improper high pressure detergent applications such as ...

Page 204: ...r another high quality fuel stabilizer prod uct Follow the instructions on the prod uct label Operate the vehicle for at least 5 minutes to distribute treated fuel through the fuel system 2 Remove the spark plugs and pour one ta blespoon of fresh engine oil into each cyl inder and then re install the spark plugs Remove the spark plug wires and ground them Operate the electric starter to turn the e...

Page 205: ...emove the battery and charge it Store it in a dry place and recharge it once a month Do not store the battery in an ex cessively warm or cold place less than 0 C 30 F or more than 30 C 90 F Use of fuel stabilizer eliminates the need to drain the fuel system Consult a Yamaha dealer if the fuel system needs to be drained UB5H7AE0 book Page 3 Wednesday July 4 2018 1 37 PM ...

Page 206: ... 729 0 kg 1607 lb YXZ10YESK LE model Loading Maximum loading limit 336 0 kg 741 lb Total weight of operator passenger cargo and accessories Noise and vibration level Noise level 77 311 EEC 83 0 dB A at 4250 r min YXZ10YESK SE model YXZ10YEXK 87 0 dB A at 4250 r min YXZ10YESK LE model Uncertainty of measurement 3 0 dB A A weighted sound power level 100 0 dB A at 4250 r min Uncertainty of measuremen...

Page 207: ...ended engine oil grade API service SG type or higher JASO standard MA Quantity Oil change 2 50 L 2 64 US qt 2 20 Imp qt With oil filter removal 2 70 L 2 85 US qt 2 38 Imp qt Transmission oil Recommended brand YAMALUBE Type SAE 5W 30 10W 30 10W 40 15W 40 20W 40 or 20W 50 Recommended transmission oil grade API service SE SF SG type or higher JASO standard MA Quantity 1 50 L 1 59 US qt 1 32 Imp qt 0 ...

Page 208: ...paper element Fuel Recommended fuel Regular unleaded gasoline Gasohol E10 acceptable Minimum research octane 91 Fuel tank capacity 34 L 9 0 US gal 7 5 Imp gal Fuel reserve amount 8 5 L 2 24 US gal 1 87 Imp gal Throttle body ID mark B5H1 00 Spark plug s Manufacturer model NGK CR9EB Spark plug gap 0 7 0 8 mm 0 028 0 031 in Drivetrain Primary reduction ratio 1 660 88 53 Secondary reduction ratio 7 33...

Page 209: ...240 kgf cm 18 0 psi Vehicle load 195 0 336 0 kg 430 741 lb Recommended Front 114 0 kPa 1 140 kgf cm 16 5 psi Rear 169 0 kPa 1 690 kgf cm 24 5 psi Minimum Front 110 0 kPa 1 100 kgf cm 16 0 psi Rear 165 0 kPa 1 650 kgf cm 24 0 psi Front wheel Rim size 14 x 6 5 AT Rear wheel Rim size 14 x 8 0 AT Front brake Type Hydraulic disc brake Rear brake Type Hydraulic disc brake Brake fluid Specified brake flu...

Page 210: ...terior light LED YXZ10YESK LE model Meter lighting LED Neutral indicator light LED High beam indicator light LED Reverse indicator light LED Coolant temperature warning light LED Parking brake indicator light LED Engine trouble warning light LED Differential gear lock indicator light LED EPS warning light LED Helmet reminder light 0 8 W Seat belt reminder light 0 8 W Shift timing indicator light L...

Page 211: ...working levels Whilst there is a correlation between the emission and exposure levels this cannot be used reli ably to determine whether or not further pre cautions are required Factors that influence the actual level of exposure of work force in clude the characteristics of the work room the other sources of noise etc i e the num ber of machines and other adjacent process es and the length of tim...

Page 212: ...CATION NUMBER MODEL LABEL INFORMATION EBU32800 Vehicle identification number The vehicle identification number is stamped into the frame The vehicle identification number is used to identify your vehicle EBU33331 Model label The model label can be found under the driver seat Record the information on this label in the space provided This information will be needed to order spare parts from your Ya...

Page 213: ...cks or service procedures are performed Vehicle data uploaded will be handled appro priately according to the following Privacy Policy Privacy Policy Yamaha will not disclose this data to a third party except in the following cases In addi tion Yamaha may provide vehicle data to a contractor in order to outsource services re lated to the handling of vehicle data Even in this case Yamaha will requi...

Page 214: ...11 3 11 For use by Yamaha in litigation When the data is not related to an individual vehicle nor owner UB5H7AE0 book Page 3 Wednesday July 4 2018 1 37 PM ...

Page 215: ...ht 4 4 Cup holders 4 31 D Data recording vehicle 11 2 Differential gear lock indicator light 4 3 Differential gear oil Periodic maintenance 8 33 Differential gear Pre operation check 5 6 Doors 4 25 Drive mode selecting 6 10 Driver seat position 4 27 Drive select lever and shift paddles 4 24 Drive select lever and shift paddles Pre operation check 5 7 Drive shaft universal joint lubrication 8 56 Dr...

Page 216: ...del label 11 1 Multi function meter unit 4 10 N Neutral indicator light 4 2 O Owner s Manual and tool kit 8 2 P Panels 8 11 Parking 6 12 Parking brake indicator light 4 3 Parking brake lever 4 23 Parking brake lever free play adjusting 8 52 Parking brake pads checking 8 48 Passenger handhold Pre operation check 5 7 Pedal lubrication 8 54 R Rear knuckle upper and lower pivot lubrication 8 56 Rearvi...

Page 217: ... 8 Transmission oil 8 28 Transmission Pre operation check 5 6 Troubleshooting 8 68 Troubleshooting charts 8 70 U Upper and lower arm pivot lubrication 8 55 V Valve clearance 8 47 Vehicle identification number 11 1 W Wheel installation 8 59 Wheel removal 8 57 Y YCC S clutch 8 50 YCC S clutch Pre operation check 5 8 YCC S system 4 23 YCC S system warning light 4 7 UB5H7AE0 book Page 3 Wednesday July...

Page 218: ...Original instructions PRINTED IN USA 2018 07 0 3 1 CR E UB5H7AE0 book Page 1 Wednesday July 4 2018 1 37 PM ...

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