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Yamaha YXZ1000R 2020, Service Manual

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Yamaha YXZ1000R 2020 Service Manual Download Page 21

SPECIAL TOOLS

1-12

Radiator cap tester adapter

90890-01352

Pressure tester adapter

YU-33984

6-9

Mechanical seal installer (ø30)

90890-01587

Mechanical seal installer (ø30)

YM-01587

6-17

Middle driven shaft bearing driver

90890-04058

Middle drive bearing installer 40 & 50 mm

YM-04058

6-17

Pressure gauge

90890-03153

Pressure gauge

YU-03153

7-7

Fuel pressure adapter

90890-03176

Fuel pressure adapter

YM-03176

7-7

Boots band installation tool screw type

90890-01554

Boots band installation tool screw type

YM-01554

8-13, 8-27, 8-28

Ring gear fix bolt (M10)

90890-01527

Ring gear fix bolt (M10)

YM-01527

8-17

Gear lash measurement tool

90890-01475

Middle drive gear lash tool

YM-01475

8-17, 8-31

Tool name/Tool No.

Illustration

Reference

pages

YU-33984

ø30

ø24.5

ø10

M10

×

P1.25

Summary of Contents for YXZ1000R 2020

Page 1: ...2020 SERVICE MANUAL YXZ1000R YXZ1000E YXZ1000ET YX10ZXPSL BAS F8197 E0...

Page 2: ......

Page 3: ...r Company Ltd is continually striving to improve all of its models Modifications and sig nificant changes in specifications or procedures will be forwarded to all authorized Yamaha dealers and will ap...

Page 4: ...tle To help identify parts and clarify procedure steps there are exploded diagrams 3 at the start of each removal and disassembly section Numbers 4 are given in the order of the jobs in the exploded d...

Page 5: ...TION Serviceable with engine mounted Gear oil Filling fluid Molybdenum disulfide oil Lubricant Brake fluid Special tool Wheel bearing grease Tightening torque Lithium soap based grease Wear limit clea...

Page 6: ......

Page 7: ...BS10003 TABLE OF CONTENTS GENERAL INFORMATION 1 SPECIFICATIONS 2 PERIODIC CHECKS AND ADJUSTMENTS 3 CHASSIS 4 ENGINE 5 COOLING SYSTEM 6 FUEL SYSTEM 7 DRIVE TRAIN 8 ELECTRICAL SYSTEM 9 TROUBLESHOOTING 1...

Page 8: ......

Page 9: ...1 GENERAL INFORMATION IDENTIFICATION 1 1 VEHICLE IDENTIFICATION NUMBER 1 1 MODEL LABEL 1 1 FEATURES 1 2 INSTRUMENT FUNCTIONS 1 2 SPECIAL TOOLS 1 7...

Page 10: ...EBS30003 VEHICLE IDENTIFICATION NUMBER The vehicle identification number 1 is stamped into the frame EBS30004 MODEL LABEL The model label 1 is affixed to the frame under the driver seat This informati...

Page 11: ...MPH and km h turn the key to off then hold the SELECT button pushed and turn the key to on Tachometer The tachometer shows the engine speed in crankshaft revolutions per minute r min When the vehicle...

Page 12: ...nt temperature display shows the tem perature of the coolant Push the MODE button to switch between the clock CLOCK the hour meter HOUR the voltage display VOLTAGE and the coolant temperature display...

Page 13: ...l gauge starts flashing re fuel as soon as possible TIP This fuel gauge is equipped with a self diagnosis system If a problem is detected in an electrical circuit the fuel gauge will flash repeatedly...

Page 14: ...shift light 2 Push the MODE button to confirm the se lected engine speed The shift light flashes and the tachometer shows the current setting r min for the deactivation point To set the deactivation...

Page 15: ...lash and the display will indicates a fault code TIP YCC S system fault codes are displayed only when the engine is stopped If the display indicates a fault code note the code number and then check th...

Page 16: ...g an order refer to the list provided below to avoid any mistakes TIP For U S A and Canada use part number starting with YM YU YS YK or ACC For others use part number starting with 90890 Tool name Too...

Page 17: ...h R60 1 2square wrench 90890 01585 Ring nut wrench R60 1 2square wrench YM 01585 3 40 3 42 3 45 3 47 Steering nut wrench 90890 01443 Spanner wrench YU 33975 3 42 3 43 3 48 3 48 Boots band installation...

Page 18: ...1215 5 25 5 39 5 85 5 110 Valve spring compressor 90890 04019 Valve spring compressor YM 04019 5 30 5 34 Valve spring compressor attachment 90890 04114 Valve spring compressor adapter 19 5 mm YM 0411...

Page 19: ...Digital circuit tester CD732 90890 03243 Model 88 Multimeter with tachometer YU A1927 5 42 9 163 9 164 9 167 9 167 9 168 9 169 9 169 9 170 9 170 9 171 9 172 9 173 9 173 9 174 9 174 9 174 9 175 9 176 9...

Page 20: ...der YM 04062 5 109 5 113 5 130 5 131 8 13 8 16 Coupling gear middle shaft tool 90890 01229 Gear holder YM 01229 5 109 5 112 Damper spring compressor 120 mm 90890 01588 YM 01588 5 117 5 118 5 130 5 131...

Page 21: ...17 Pressure gauge 90890 03153 Pressure gauge YU 03153 7 7 Fuel pressure adapter 90890 03176 Fuel pressure adapter YM 03176 7 7 Boots band installation tool screw type 90890 01554 Boots band installati...

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