Yamaha YXZ 1000R SS 2022 Owner'S Manual Download Page 181

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9-55

EBU32590

Rear knuckle upper and lower pivot lu-
brication (left and right)

Lubricate the knuckle upper and lower pivots
with a grease gun.

EBU35220

Drive shaft universal joint lubrication

Lubricate the drive shaft universal joint with a
grease gun.

EBU32600

Steering shaft lubrication

Lubricate the pivot points.

Recommended lubricant:

Lithium-soap-based grease

Recommended lubricant:

Lithium-soap-based grease

Recommended lubricant:

Lithium-soap-based grease

UBAS12E0.book Page 55 Monday, November 29, 2021 10:56 AM

Summary of Contents for YXZ 1000R SS 2022

Page 1: ...N READ THIS MANUAL CAREFULLY It contains important safety information NOTICE The removal or modification of evaporative emission related parts on this OHRV is illegal Violators may be subject to civil and or criminal penalties as provided under California and federal law ...

Page 2: ...reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently when servicing your vehicle For more information go to www P65Warnings ca gov passenger vehicle Read this manual carefully before operating this vehicle This manual should stay with this ve hicle if it...

Page 3: ...asic maintenance and inspection procedures If you have any ques tions regarding the operation or maintenance of your vehicle please consult a Yamaha dealer WARNING EWB04330 Read this manual carefully before operating this vehicle Do not attempt to operate this vehicle until you have attained adequate knowledge of its controls and operating fea tures For YXZ10YEZN Read the Winch Owner s Manual care...

Page 4: ...fety alert symbol It is used to alert you to poten tial personal injury hazards Obey all safety messages that fol low this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key informa...

Page 5: ...nd regulations in force before choosing where to operate this vehicle It is illegal to operate this vehicle on public lands where vehicles its size are prohibited This vehicle complies with all state off highway noise level and spark arrester laws and regulations EBU31111 YXZ10YEXN YXZ10YEZN OWNER S MANUAL 2022 by Yamaha Motor Corporation U S A 1st edition November 2021 All rights reserved Any rep...

Page 6: ...0 Winch switch YXZ10YEZN 5 20 On Command drive knob 2WD 4WD DIFF LOCK 5 21 Accelerator pedal 5 22 Brake pedal 5 22 Parking brake lever 5 23 YCC S system 5 23 Drive select lever and shift paddles 5 24 Fuel tank cap 5 25 Doors 5 25 Seats 5 26 Adjusting the driver seat position 5 27 Adjusting the steering wheel position 5 28 Rearview mirror YXZ10YEZN 5 29 Seat belts 5 29 Glove compartment 5 30 Storag...

Page 7: ...fasteners 6 7 Instruments lights and switches 6 8 Control cables 6 8 Tires 6 8 OPERATION 7 1 Engine break in 7 1 Starting the engine 7 2 Shifting and reverse driving 7 3 Dynamic clutch engagement 7 7 Launch system operation 7 7 Selecting the drive mode 7 10 Parking 7 12 Loading 7 12 BASIC GUIDE FOR SAFE USE 8 1 KNOW YOUR VEHICLE 8 1 LEARNING TO OPERATE YOUR VEHICLE 8 12 PERIODIC MAINTENANCE AND AD...

Page 8: ...pedal 9 50 Checking the accelerator pedal 9 50 Parking brake lever free play adjustment 9 51 Brake light switch 9 52 Cable inspection and lubrication 9 52 Pedal lubrication 9 53 Checking the stabilizer bushes 9 53 Upper and lower arm pivot lubrication left and right 9 54 Rear knuckle upper and lower pivot lubrication left and right 9 55 Drive shaft universal joint lubrication 9 55 Steering shaft l...

Page 9: ...INFORMATION 12 1 Vehicle Emission Control Information label 12 1 Emission Regulation California 12 1 Vehicle data recording 12 1 NOISE REGULATION for USA 12 3 MAINTENANCE RECORD 12 4 YAMAHA MOTOR CORPORATION U S A 2020 AND LATER MODEL SIDE BY SIDE LIMITED WARRANTY for USA 12 5 YAMAHA EXTENDED SERVICE Y E S for USA 12 7 INDEX 13 1 UBAS12E0 book Page 4 Monday November 29 2021 10 56 AM ...

Page 10: ...CLE IDENTIFICATION NUMBER MODEL LABEL INFORMATION KEY IDENTIFICATION NUMBER EBU32800 Vehicle identification number The vehicle identification number is stamped into the frame The vehicle identification number is used to identify your vehicle EBU32811 Model label The model label is affixed at the location shown 1 Vehicle identification number 1 UBAS12E0 book Page 1 Monday November 29 2021 10 56 AM ...

Page 11: ...el EBU32790 Key identification number The key identification number is stamped on the key as shown in the following illustration This number can be used for ordering a new key 1 Model label 1 1 Model type code 2 Production code 3 Color code 1 3 2 UBAS12E0 book Page 2 Monday November 29 2021 10 56 AM ...

Page 12: ...1 3 1 1 Key identification number 1 UBAS12E0 book Page 3 Monday November 29 2021 10 56 AM ...

Page 13: ...2 1 2 EBU31130 LOCATION OF THE WARNING AND SPECIFICATION LABELS 1 2 1 1 1 9 2 6 5 7 8 4 3 UBAS12E0 book Page 1 Monday November 29 2021 10 56 AM ...

Page 14: ...2 2 2 10 11 12 UBAS12E0 book Page 2 Monday November 29 2021 10 56 AM ...

Page 15: ...ontain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer UBAS12E0 book Page 3 Monday November 29 2021 10 56 AM ...

Page 16: ... allow tire pressure to be below the minimum Tire may dislodge from rim VEHICLE LOAD of 0 lb 0 kg 430 lbs 195 kg Recommended FRONT REAR Minimum FRONT REAR 16 5 psi 18 5 psi 16 psi 18 psi VEHICLE LOAD of 430 lbs 195 kg 723 lbs 328 kg Recommended FRONT REAR Minimum FRONT REAR 16 5 psi 24 5 psi 16 psi 24 psi 114 kPa 128 kPa 110 kPa 124 kPa 114 kPa 169 kPa 110 kPa 165 kPa Vehicle load is weight of ope...

Page 17: ...p Turn gradually and slowly Avoid hills and rough terrain Secure cargo so that it will not shift a loose load could change handling unexpectedly or be thrown forward and strike occupants Keep weight in the cargo bed centered side to side and as low as possible Top heavy loads increase the risk of a rollover Read Owner s Manual before loading cargo bed Improper use of cargo bed or cage frame can re...

Page 18: ...not operate engine with guard removed 2HC 77762 01 Les pièces mobiles peuvent entraîner des coupures et des blessures par écrasement Ne pas faire fonctionner le moteur si le carter de protection est déposé 9 7 8 YAMAHA MOTOR CORPORATION U S A certifies this ROV complies with the American National Standard for Recreational Off Highway Vehicles ANSI ROHVA 1 2016 Standard B4J F4163 01 UBAS12E0 book P...

Page 19: ...2 7 2 BAS F1568 01 Do not hold the cage and door 10 UBAS12E0 book Page 7 Monday November 29 2021 10 56 AM ...

Page 20: ...2 8 2 B4J F8459 00 11 YXZ10YEZN 12 YXZ10YEZN UBAS12E0 book Page 8 Monday November 29 2021 10 56 AM ...

Page 21: ...so use these two chapters and the labels on the vehicle to instruct new operators and passengers Do not allow anyone else to operate your vehicle or ride as a passenger if you are unsure whether he or she is willing and able to follow these instruc tions Get to know your vehicle This off road vehicle will handle and maneuver differently from cars ATVs go carts golf cars and grounds keeping vehicle...

Page 22: ...ger should wear seat belts properly Both driver and passenger must be able to put both feet flat on the floorboard while seated upright with their backs against the backrests Passenger must be able to reach and hold the passenger handhold in front of them Both driver and passenger should wear an approved motorcycle helmet that fits properly Both driver and passenger should also wear eye protection...

Page 23: ...e or cargo bed Refer to the labels on the vehicle for specific loading limits and recommended tire air pressure Keep heavier objects and the load in general centered side to side and as low and as far for ward in the cargo bed as possible Secure cargo so that it will not shift a loose load could change handling unexpectedly or be thrown forward and strike occupants This vehicle is not equipped wit...

Page 24: ...e Abrupt maneuvers or aggressive driving even on flat open areas can cause loss of control including rollovers The YXZ10YEXN YXZ10YEZN has higher ground clearance and other fea tures to handle rugged terrain and as a result can overturn in situations where some other vehicles may not Avoid rollovers Use care when turning Turning the steering wheel too far or too fast can result in a rollover Avoid...

Page 25: ...vehicle may tip or roll keep your body completely inside the protec tive structure of the vehicle Brace yourself by pressing your feet firmly on the floorboard and keep a firm grip on the steering wheel or passenger handhold Do not put your hands or feet outside of the vehicle for any reason Your arm or leg could be crushed Do not try to stop a vehicle tipover using your arm or leg Do not operate ...

Page 26: ...oxide can cause headaches dizziness drowsiness nausea confusion and eventually death Carbon monoxide is a colorless odorless tasteless gas which may be present even if you do not see or smell any engine exhaust Deadly levels of carbon monoxide can collect rapidly and you can quickly be overcome and unable to save yourself Also deadly levels of carbon monoxide can linger for hours or days in enclos...

Page 27: ...maha can neither endorse nor recommend the use of accessories not sold by Yamaha or modifications not specifically recommended by Yamaha even if sold and installed by a Yamaha dealer Aftermarket parts accessories and modifications While you may find aftermarket products similar in design and quality to genuine Yamaha Acces sories recognize that some aftermarket accessories or modifications are not...

Page 28: ...o match the performance capabilities and to provide the best combination of handling braking and comfort Other tires rims sizes and combinations may not be appropriate Refer to page 9 57 for tire specifications and more information on replacing your tires UBAS12E0 book Page 8 Monday November 29 2021 10 56 AM ...

Page 29: ...h YXZ10YEZN 2 Front shock absorber 3 Brake fluid reservoir 4 YCC S clutch fluid reservoir 5 Door 6 Shoulder bolster 7 Driver seat belt 8 Coolant reservoir 9 Air filter 10 Cargo bed 11 Muffler 12 Exhaust pipe 13 Engine 14 Transmission UBAS12E0 book Page 1 Monday November 29 2021 10 56 AM ...

Page 30: ...shock absorber 2 Engine oil tank 3 Passenger seat belt 4 Battery 5 Fuses 6 Interior light YXZ10YEZN 7 Sun top YXZ10YEZN 8 Rearview mirror YXZ10YEZN 9 Auxiliary light YXZ10YEZN 10 Headlight 11 Fuel tank cap UBAS12E0 book Page 2 Monday November 29 2021 10 56 AM ...

Page 31: ...ng wheel 2 Shift paddle 3 Multi function meter unit 4 Shift paddle 5 Main switch 6 Winch switch YXZ10YEZN 7 Drive select lever 8 Parking brake lever 9 Interior light switch YXZ10YEZN 10 Passenger handhold 11 Helmet reminder light 12 Seat belt reminder light 13 Light switch 14 On Command drive knob 15 Accelerator pedal 16 Brake pedal UBAS12E0 book Page 3 Monday November 29 2021 10 56 AM ...

Page 32: ...ghts and the multi function meter can be confirmed at this time EBU31241 Off position All electrical circuits are switched off The key can be removed EBU31251 Start position The electric starter is engaged by turning and holding the key in this position Release the key when the engine starts 1 Main switch 2 Off position 3 On position 4 Start position 1 2 3 4 UBAS12E0 book Page 1 Monday November 29...

Page 33: ...Steering warning light EPS 3 Differential gear lock indicator light DIFF LOCK 4 Parking brake indicator light P 5 Reverse indicator light R 6 Neutral indicator light N 7 Engine trouble warning light 8 High beam indicator light 9 Half clutch indicator light 10 Launch system indicator light 11 YCC S system warning light 12 Coolant temperature warning light 13 Drivetrain icon 1 2 3 4 5 6 7 8 9 10 11 ...

Page 34: ...vetrain icon indicates what type of drive mode is currently selected When 2WD is selected the icon will turn off When 4WD is selected is displayed And when 4WD with differential lock is selected is dis played TIP See pages 5 21 and 7 10 for more informa tion on selecting the drive mode Due to the synchronizing mechanism in the differential gear case the drivetrain icon may not come on until the ve...

Page 35: ... This warning light comes on when the coolant temperature and therefore the engine is out side its normal operating temperature range The warning light comes on in blue to inform the driver that the vehicle should be warmed up After the engine is started warm it up until the warning light goes off The vehicle can be operated normally when the warning light is off The warning light comes on in red ...

Page 36: ...to the engine EBU31342 Engine trouble warning light This warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engine When this occurs the display will indicate an error code see page 5 18 Have a Yamaha dealer check the self diagnostic system The electrical circuit of the warning light can be checked by turning the key to on If the warning light does n...

Page 37: ...rary partial engagement oc curs when starting off or when shifting gears The indicator light may also come on during engine braking or in other situations The electrical circuit of the indicator light can be checked by turning the key to on If the indicator light does not come on and then go off have a Yamaha dealer check the elec trical circuit TIP If the indicator light stays on while driving ei...

Page 38: ...off as normal in first gear or retry activating the launch system EBU36743 YCC S system warning light This warning light comes on when an error has occurred or a malfunction has been de tected in the YCC S system Have a Yamaha dealer check the YCC S system The electrical circuit of the YCC S system warning light can be checked by turning the key to on If the warning light does not come on and then...

Page 39: ...the YCC S system serviced by a Yamaha dealer before further operation TIP If shifting into neutral is impossible using the shift paddles and drive select lever proceed as follows if it is necessary to move the vehi cle after it has stopped 1 Turn the key to off 2 Remove panel B page 9 10 3 While rocking the vehicle back and forth push the shift rod and shift arm pivot downward or upward if the tra...

Page 40: ...e reminder light comes on and stays on while the key is turned to on to remind the occupants to always wear a helmet If the reminder light does not come on when the key is turned to on have a Yamaha dealer check the electrical circuit EBU31371 Seat belt reminder light The reminder light comes on when the key is turned to on to remind the occupants to fasten their seat belt The reminder light stays...

Page 41: ...rature display fuel gauge transmission gear display shift light control mode error code display 1 Tachometer 2 Transmission gear display 3 Shift light 4 Speedometer 5 SELECT button 6 MODE button 7 RESET button 8 Clock Hour meter Voltage display Coolant temperature display 9 Fuel gauge 10 Odometer Tripmeter A Tripmeter B 1 2 3 4 5 6 10 9 8 7 UBAS12E0 book Page 10 Monday November 29 2021 10 56 AM ...

Page 42: ...T button pushed and turn the key to on Tachometer The tachometer shows the engine speed in crankshaft revolutions per minute r min When the vehicle is first powered on the ta chometer needle will sweep once across the r min range and then return to zero r min in order to test the electrical circuit NOTICE ECB02920 Do not operate the engine in the tachome ter red zone 1 Speedometer 1 1 Tachometer 2...

Page 43: ...e distance that can be traveled with a full tank of gas etc Push the SELECT button to switch between the odometer ODO and the tripmeters TRIP A and TRIP B in the following order ODO TRIP A TRIP B ODO To reset a tripmeter set the display to the tripmeter you want to reset then push the RESET button until it is reset TIP The odometer will lock at 99999 The tripmeters will reset and continue counting...

Page 44: ...ant temperature display in the following order CLOCK HOUR VOLTAGE coolant temperature CLOCK To set the clock 1 Set the display to the clock 2 Push both the SELECT button and RESET button until the hour digits start flashing 3 Push the RESET button to set the hours 4 Push the SELECT button and the mi nute digits will start flashing 5 Push the RESET button to set the minu tes 6 Push the SELECT butto...

Page 45: ...s LO or HI there may be trouble with the battery charging circuit or the battery may be faulty If this occurs have a Yamaha dealer check or repair the vehicle Coolant temperature display When the coolant temperature is in the nor mal operating range the temperature will be displayed When the coolant temperature is 1 Voltage display 1 1 Coolant temperature display 1 UBAS12E0 book Page 14 Monday Nov...

Page 46: ...the key to off then hold the RESET button pushed and turn the key to on The radiator fans turn on and off automati cally according to the coolant temperature Fuel gauge The fuel gauge indicates the amount of fuel in the fuel tank The display segments of the fuel gauge disappear from F full towards E empty as the fuel level decreases When the last segment of the fuel gauge starts flashing refuel as...

Page 47: ...and by the neutral indicator light N Shift light control mode The shift light has three settings which can be adjusted Flashing pattern this function allows you to choose whether or not the light will come on and whether it should flash or stay on when activated Activation point this function allows you to select the engine speed at which the light is activated 1 Transmission gear display 2 Neutra...

Page 48: ...ft light flashes when acti vated The shift light will confirm this setting by flashing four times per se cond Off the shift light is deactivated in oth er words it does not come on or flash The shift light will confirm this setting by flashing once every two seconds 2 Push the MODE button to confirm the selected flashing pattern The control mode then changes to the activation point setting functio...

Page 49: ...eactivation point can be set between 7000 r min and 12000 r min The deactivation point can be set in increments of 500 r min The tachometer needle will start over at 7000 r min after 12000 r min 1 Push the RESET button to select the desired engine speed for deactivating the shift light 2 Push the MODE button to confirm the selected engine speed The display exits the shift light control mode and re...

Page 50: ... have a Yamaha deal er check the vehicle NOTICE ECB00812 If the multi function display indicates an error code the vehicle should be checked as soon as possible in order to avoid en gine damage EBU35471 Light switch Set the switch to to turn on the low beam and the taillight Set the switch to to turn on the high beam and the taillight Set the switch to to turn off the head lights and taillight NOT...

Page 51: ...Interior light switch YXZ10YEZN Push the upper side a of the interior light switch to turn on the interior lights and push the lower side b of the switch to turn off the lights EBU38922 Winch switch YXZ10YEZN 1 Interior light YXZ10YEZN 1 1 Interior light switch 1 Winch switch YXZ10YEZN a b 1 1 UBAS12E0 book Page 20 Monday November 29 2021 10 56 AM ...

Page 52: ...to the terrain and driv ing conditions 2WD two wheel drive Power is sup plied to the rear wheels only 4WD four wheel drive Power is sup plied to the front and rear wheels DIFF LOCK four wheel drive with the differential gear locked Power is supplied to the front and rear wheels with the differ ential gear locked Unlike standard four wheel drive all wheels turn at the same speed regardless of tract...

Page 53: ...e speed and thus vehicle speed Release the accelator pedal and spring tension will re turn the pedal to idle position EBU31421 Brake pedal Press the brake pedal to slow or stop the ve hicle 1 Accelerator pedal 1 1 Brake pedal 1 UBAS12E0 book Page 22 Monday November 29 2021 10 56 AM ...

Page 54: ...DOWNSHIFT YCC S allows the driver to operate the man ual transmission without having to operate the clutch AUTO DOWNSHIFT automatically shifts the transmission into first gear when coming to a stop under normal conditions The transmission is operated using the drive select lever and the shift paddles The drive select lever is used to shift the transmission into forward drive first gear neutral and...

Page 55: ...ch system is automatic The gears must be shifted by the driver ex cept when AUTO DOWNSHIFT shifts the transmission into first gear See page 7 3 for more information on shift ing EBU36652 Drive select lever and shift paddles The drive select lever is used to shift the transmission into forward drive first gear neutral and reverse gear 1 Drive select lever 1 UBAS12E0 book Page 24 Monday November 29 ...

Page 56: ...ving for shift ing instructions See page 7 3 EBU31451 Fuel tank cap Remove the fuel tank cap when refueling To open turn counterclockwise When finished refueling install the fuel tank cap by screwing it down clockwise EBU37390 Doors The door handle is located on the inside of each door 1 Shift paddle 2 Shift paddle 2 1 1 Fuel tank cap 1 UBAS12E0 book Page 25 Monday November 29 2021 10 56 AM ...

Page 57: ...securely latched Be sure the door is SE CURELY LATCHED AFTER CLOSING IT EBU33461 Seats To remove a seat cushion lift the front of the cushion and then pull the cushion off 1 Door 2 Handle 1 2 1 Driver seat cushion 1 Passenger seat cushion 1 1 UBAS12E0 book Page 26 Monday November 29 2021 10 56 AM ...

Page 58: ...cau se the operator or passenger to fall EWB03510 EBU34993 Adjusting the driver seat position The driver seat position can be adjusted to suit the driver s preference WARNING Nev er adjust the seat position while operating the vehicle otherwise the seat may sud denly change position which may lead to an accident EWB03990 To adjust the driver seat position pull the driver seat position adjusting le...

Page 59: ... steering wheel position while operating the vehicle otherwise the steering wheel may suddenly change posi tion which may lead to an accident EWB04000 To adjust the steering wheel position pull the steering wheel position adjusting lever and move the steering wheel to the desired posi tion TIP Adjust the steering wheel position before starting off 1 Steering wheel position adjusting lever 1 UBAS12...

Page 60: ...elts properly while rid ing in the vehicle See page 8 5 TIP If the vehicle is driven without the driver seat belt fastened a buzzer will sound If the vehicle is driven without the driver seat belt fastened engine power will be lim ited 1 Rearview mirror YXZ10YEZN 1 1 Seat belt 1 1 UBAS12E0 book Page 29 Monday November 29 2021 10 56 AM ...

Page 61: ...B02071 To protect from damage do not put metal items like tools or sharply edged items di rectly in the glove compartment If they must be stored wrap them in appropriate cushioning material EBU40450 Storage compartment 1 Unlock 2 Open Glove compartment load limit 4 5 kg 9 lb 1 2 1 Storage compartment 1 UBAS12E0 book Page 30 Monday November 29 2021 10 56 AM ...

Page 62: ...e the cap of any plastic bottle before placing it in a cup holder Some plastic bottles may not fit into the cup holders depending on their size and shape WARNING EWB03240 Never ride with any open or glass con tainers in the cup holders otherwise the contents may spill and the glass contain ers may be thrown about and break and possibly injure people in the vehicle dur ing sudden braking or an acci...

Page 63: ...mproper weight balance There are four cargo hooks in the cargo bed For additional loading information see page 7 12 EBU35660 Flag pole bracket This model is equipped with a flag pole brack et NOTICE ECB03010 Do not use the flag pole bracket as a cargo hook 1 Cargo hook Maximum load limit 136 0 kg 300 lb 1 1 1 Flag pole bracket 1 1 UBAS12E0 book Page 32 Monday November 29 2021 10 56 AM ...

Page 64: ...kin until suspension components have cooled Always adjust the shock absorber as semblies on the left and right side to the same setting Uneven adjustment can cause poor handling and loss of stability which could lead to an accident Notes on adjusting the suspension A special wrench and special tool can be obtained at a Yamaha dealer to make the spring preload or crossover setting adjust ment When ...

Page 65: ...the spring pre load and thereby harden the suspension and in direction b to decrease the spring preload and thereby soften the suspen sion TIP The spring preload setting is determined by measuring distance A shown in the illustra tion The shorter distance A is the higher the spring preload the longer distance A is the lower the spring preload 1 Locknut 2 Special wrench 3 Spring preload adjusting n...

Page 66: ...spring TIP It is recommended to adjust the crossover setting a similar distance whenever the spring preload is adjusted The crossover setting is measured from the bottom of the spring retainer to the top of the crossover locknut Spring preload setting Minimum soft Distance A 496 6 mm 19 55 in Standard Distance A 483 9 mm 19 05 in Maximum hard Distance A 471 2 mm 18 55 in 1 Distance A 1 Tightening ...

Page 67: ...o increase the crossover setting and in direction b to decrease the cross over setting 1 Distance B 2 Spring retainer 3 Crossover locknut 4 Crossover adjusting nut 3 4 1 2 1 Special tool 2 3 8 inch 9 5 mm drive wrench 3 Crossover locknut 1 2 3 90 UBAS12E0 book Page 36 Monday November 29 2021 10 56 AM ...

Page 68: ...ring retainer 3 Crossover locknut 4 Crossover adjusting nut Crossover setting Minimum soft Distance B 19 2 mm 0 76 in Standard recommended Distance B 26 8 mm 1 06 in Maximum hard Distance B 39 5 mm 1 56 in 3 4 1 2 b a Tightening torque Locknut 41 N m 4 1 kgf m 30 lb ft 1 Special tool 2 Torque wrench 3 Crossover locknut 2 1 3 90 UBAS12E0 book Page 37 Monday November 29 2021 10 56 AM ...

Page 69: ...e the compression damping force and thereby harden the high speed compres sion damping turn the compression damping force adjusting bolt in direction a To de crease the compression damping force and thereby soften the high speed compression damping turn the adjusting bolt in direction b 1 Rebound damping force adjusting screw 1 a b Rebound damping setting Minimum soft 26 click s in direction b Sta...

Page 70: ...by soften the low speed compression damping turn the adjusting screw in direction b 1 High speed compression damping force adjusting bolt High speed compression damping setting Minimum soft 4 turn s out from the fully turned in posi tion Standard 2 turn s out from the fully turned in posi tion Maximum hard Adjusting bolt fully turned in 1 a b 1 Low speed compression damping force adjusting screw 1...

Page 71: ...rformance Do not dispose of a damaged or worn out shock absorber assembly yourself Take the shock absorber assembly to a Yamaha dealer for any service EBU38970 Rear shock absorbers The shock absorber assemblies are equipped with the following adjusters Spring preload adjusting nut Rebound damping force adjusting screw High speed compression damping force adjusting bolt Low speed compression dampin...

Page 72: ...pring preload or crossover setting adjust ment When adjusting the damping force settings turn the adjuster in direction a until it stops and then count the turns or clicks in direction b Although a damping force adjuster may turn or click beyond the stated minimum settings such adjustments are ineffective and may damage the suspension NOTICE ECB00091 Never turn an adjusting mechanism be yond the m...

Page 73: ...ing preload the longer distance A is the lower the spring preload 1 Locknut 2 Spring preload adjusting nut 3 Special wrench 1 3 2 a b Spring preload setting Minimum soft Distance A 610 9 mm 24 05 in Standard Distance A 598 2 mm 23 55 in Maximum hard Distance A 585 5 mm 23 05 in 1 Distance A 1 UBAS12E0 book Page 42 Monday November 29 2021 10 56 AM ...

Page 74: ...pring to the hard spring TIP It is recommended to adjust the crossover setting a similar distance whenever the spring preload is adjusted The crossover setting is measured from the bottom of the spring retainer to the top of the crossover locknut 1 Loosen the crossover locknut as shown Tightening torque Locknut 41 N m 4 1 kgf m 30 lb ft 1 Distance B 2 Spring retainer 3 Crossover locknut 4 Crossove...

Page 75: ...l tool 2 3 8 inch 9 5 mm drive wrench 3 Crossover locknut 1 2 3 90 1 Distance B 2 Spring retainer 3 Crossover locknut 4 Crossover adjusting nut Crossover setting Minimum soft Distance B 48 5 mm 1 91 in Standard recommended Distance B 61 2 mm 2 41 in Maximum hard Distance B 73 9 mm 2 91 in 3 2 4 1 b a UBAS12E0 book Page 44 Monday November 29 2021 10 56 AM ...

Page 76: ...ng force adjusting screw in direction a to increase the rebound damping force and thereby harden the damp ing and in direction b to decrease the re bound damping force and thereby soften the damping Tightening torque Locknut 41 N m 4 1 kgf m 30 lb ft 1 Special tool 2 Torque wrench 3 Crossover locknut 2 1 3 90 1 Rebound damping force adjusting screw 1 a b UBAS12E0 book Page 45 Monday November 29 20...

Page 77: ...compression damping turn the adjusting bolt in direction b Rebound damping setting Minimum soft 26 click s in direction b Standard 12 click s in direction b Maximum hard 1 click s in direction b 1 High speed compression damping force adjusting bolt High speed compression damping setting Minimum soft 4 turn s out from the fully turned in posi tion Standard 2 turn s out from the fully turned in posi...

Page 78: ...gas Read and understand the following information be fore handling the shock absorber assem blies Do not tamper with or attempt to open the cylinder assemblies Do not subject the shock absorber as sembly to an open flame or other high heat source This may cause the unit to explode due to excessive gas pressure 1 Low speed compression damping force adjusting screw 1 a b Low speed compression dampin...

Page 79: ...er s Manual pri or to use Never let anyone come between the winch and pulled object or the winch and anchor point Do not use the winch un less all bystanders are a safe distance away Use hook strap to keep hands away from fairlead when winding the winch rope NOTICE ECBM0051 Prolonged winching can overheat the winch motor and can drain the vehicle s battery even when the engine is idling Al low the...

Page 80: ...ert the accessory power plug 6 Turn the accessory on TIP Turn off the accessory before plugging in to unplugging from the jack When the auxiliary DC jack is not being used cover it with the cap NOTICE ECB02251 Do not use accessories requiring more than the stated maximum capacity Do ing so may overload the circuit and cau se the fuse to blow If accessories are used while the head lights are on and...

Page 81: ... gets hot because the jack can be dam aged EBU38032 Yamaha Adventure Pro powered by Magellan for USA This vehicle is equipped with a connector for a GPS and navigation display See your Yamaha dealer or visit shopyamaha com for details UBAS12E0 book Page 50 Monday November 29 2021 10 56 AM ...

Page 82: ...ccident or equipment damage Do not operate the vehicle if you find any problem If a problem can not be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha dealer Pre operation checklist ITEM ROUTINE PAGE Brakes Check operation free play fluid level and fluid leakage Fill with DOT 4 brake fluid if necessary 6 3 9 46 9 52 Parking brake Check for proper operatio...

Page 83: ...shift paddles Check for proper operation 6 7 YCC S clutch Check operation Check fluid level in reservoir If necessary add specified brake fluid to specified level Check hydraulic system for leakage 6 7 Fittings and fasteners Check all fittings and fasteners 6 7 Instruments lights and switches Check for proper operation 4 3 5 2 6 8 9 66 9 67 Wheels and tires Check tire pressure and for wear and dam...

Page 84: ...rake fluid leakage Check to see if any brake fluid is leaking out of the pipe joints or the brake fluid reservoir Apply the brakes firmly for one minute If there is any leakage have the vehicle inspected by a Yamaha dealer Brake operation Check the operation of the brakes at the start of every drive Test the brakes at slow speed after starting out to make sure they are work ing properly If the bra...

Page 85: ...tely 4 Be sure the fuel tank cap is closed se curely WARNING EWB02532 Gasoline is poisonous and can cause inju ry or death Handle gasoline with care Never siphon gasoline by mouth If you should swallow some gasoline or inhale a lot of gasoline vapor or get some gasoline in your eyes see your doctor immediately If gasoline spills on your skin wash with soap and water If gasoline spills on your clot...

Page 86: ...touch the container with the fuel dispenser nozzle Keep fuel dispenser nozzle in contact with container inlet when fill ing WARNING Never refill a fuel container in the bed of any vehicle Fire may result from a build up of static electricity The discharge of this build up while refueling can cause a spark and ignite the gasoline EWB03270 EBU35680 Engine oil Make sure the engine oil is at the speci...

Page 87: ...or pedal is not in correct work ing order have the vehicle inspected before starting off EBU31800 Seat belts Make sure that the seat belts are not frayed torn stretched or damaged The seat belts must move smoothly when pulled out and re tract on its own when released The seat belts must also lock up when quickly pulled out The latch plate should click securely into the buckle and release when the ...

Page 88: ... and shift paddles The drive select lever and shift paddles should move smoothly and return to their original position EBU36672 YCC S clutch Check the YCC S clutch fluid level and cor rect if necessary See page 9 47 Check the operation of the drive select lever and shift paddles at the start of each drive TIP If the YCC S clutch fluid level was low be sure to check the clutch system for leak age I...

Page 89: ...cold weather always make sure all control cables work smoothly before starting off WARNING Control cables can freeze in cold weather and you could be unable to control the vehicle EWB03280 EBU40440 Tires Check and adjust the tire pressure before each ride Check tires for wear and damage Tire pressure 1 Tire pressure gauge 1 UBAS12E0 book Page 8 Monday November 29 2021 10 56 AM ...

Page 90: ...se the tire to dis lodge from the rim under severe driving conditions EWB04120 OPERATING TIRE PRESSURE cold VEHICLE LOAD of 0 0 195 0 kg 0 430 lb FRONT Recommended 114 0 kPa 1 140 kgf cm 16 5 psi REAR Recommended 128 0 kPa 1 280 kgf cm 18 5 psi Front Minimum 110 0 kPa 1 100 kgf cm 16 0 psi Rear Minimum 124 0 kPa 1 240 kgf cm 18 0 psi VEHICLE LOAD of 195 0 328 0 kg 430 723 lb FRONT Recommended 114 ...

Page 91: ...e tire tread depth has worn to 3 mm 0 12 in replace the tire If the tire has a nail or glass fragments in it or if the sidewall is cracked replace the tire 1 Tire tread depth 1 UBAS12E0 book Page 10 Monday November 29 2021 10 56 AM ...

Page 92: ...s parts in the engine wear and polish them selves to achieve the correct operating clear ances During this period prolonged full throttle op eration or any condition that might result in excessive engine heating must be avoided However momentary 2 3 seconds maxi mum full throttle operation under load does not harm the engine Each full throttle acceleration sequence should be followed with a substa...

Page 93: ... N and the neutral indicator light should come on The engine can be started in any gear if the brake pedal is applied However it is recommended to shift into neutral before starting the engine 4 With your foot off the accelerator pedal start the engine by turning the key to start If the engine fails to start release the key and then try starting it again Wait a few seconds before the next attempt ...

Page 94: ...at a giv en speed for starting off accelerating climb ing hills engine braking etc Shift gears using the drive select lever and the shift paddles clutch operation is automatic Use the drive select lever to shift the trans mission into forward drive first gear neutral and reverse gear as shown Use the shift pad dles to shift through the forward gears as shown 1 Drive select lever 2 Neutral position...

Page 95: ...he shift paddle to downshift and then apply the accelerator pedal to resume normal op eration NOTICE ECB03370 Even with the transmission in the neutral position do not coast for long periods of time with the engine off The transmission is properly lubricated only when the engine is running Inadequate lubrication may damage the transmission To start out and accelerate 1 Take your foot off the accel...

Page 96: ...e engine has sufficiently slowed before shifting to a lower gear En gaging a lower gear when the engine speed is too high could make the wheels stop rotating and lose traction This could cause loss of control an accident and inju ry It could also cause engine or drivetrain damage Recommended shift points The recommended shift points during accel eration and deceleration are shown in the fol lowing...

Page 97: ...ue to apply the brake pedal 2 Check behind you 3 Shift the transmission into reverse TIP To shift into reverse the engine must be running and at idle speed When in reverse the transmission gear dis play should show R and the reverse indi cator light should come on The reverse buzzer will sound while the transmission is in reverse 4 Release the parking brake if applied 1 Drive select lever 2 Revers...

Page 98: ...ls 3 Release the accelerator pedal as needed and resume normal driving TIP Correct accelerator pedal free play is nec essary for proper operation Dynamic clutch engagement works in 1st gear only Time to engagement will vary depending on conditions NOTICE ECB03740 Do not use repeatedly in a short period of time Otherwise the clutch system may be damaged EBU36734 Launch system operation The launch s...

Page 99: ...rake pedal pull both shift paddles toward you and hold them in that position The launch system indi cator light will come on and the launch system enters standby mode 4 While checking in front of you for obsta cles or anything that may cross your path release the brake pedal and then press the accelerator pedal to rev the en gine to the desired launch engine speed TIP The engine speed at launch mu...

Page 100: ...n ready release both shift paddles at the same time and further press the ac celerator pedal to launch the vehicle TIP When the clutch has completely engaged the launch system and the launch system indica tor light will turn off NOTICE ECB03430 Do not make consecutive launches with out allowing the clutch to cool down Oth erwise the clutch system may be damaged UBAS12E0 book Page 9 Monday November...

Page 101: ...d drive mode The drive mode icon and the DIFF LOCK indi cator light come on as follows Knob position Indication Drive mode none 2WD two wheel drive Drive power is supplied to the rear wheels only 4WD four wheel drive Drive power is supplied to the front and rear wheels DIFF LOCK four wheel drive with the differential gear locked Drive power is supplied to the front and rear wheels and the differen...

Page 102: ...ng wheel back and forth will help the differential gear lock to engage or dis engage To protect the drivetrain from damage vehicle speed is limited until the differential gear lock has properly transitioned To protect the drivetrain from damage maximum vehicle speed is limited to approximately 65 km h 40 mi h when in DIFF LOCK mode UBAS12E0 book Page 11 Monday November 29 2021 10 56 AM ...

Page 103: ... you carry the slower you should go Although conditions vary it is good practice to keep the vehicle in a low gear when you are carrying a heavy load Follow these instruc tions and always use common sense and good judgment when carrying a load Cargo bed Use the hooks equipped on the cargo bed page 5 32 to tie down loads Make sure the load is securely fastened down centered in the cargo bed and not...

Page 104: ...ad or recover a vehicle Keep weight in the cargo bed centered side to side and as low and as far for ward as possible Top heavy loads in crease the risk of overturn Make sure that cargo is securely fas tened down a loose load could change handling unexpectedly or strike occu pants Do not exceed the maximum loading limit for the cargo bed 136 0 kg 300 lb Do not exceed the maximum loading limit for ...

Page 105: ...VEHICLE This off road vehicle will handle and maneu ver differently from cars ATVs go carts golf cars and grounds keeping vehicles The YXZ10YEXN YXZ10YEZN has higher ground clearance and other features to han dle rugged terrain and as a result can over turn in situations where some vehicles may not This would include vehicles made pri marily for pavement roads improved paths or grounds keeping If ...

Page 106: ... 16 or older with a valid motor ve hicle license Check local laws for minimum age requirements The driver must be able to place both feet flat on the floorboard while seated upright with his her back against the backrest Do not drive after using drugs or alcohol Remove the ignition key when the vehicle is not in use to prevent unauthorized use of the machine Parents Many countries or states have i...

Page 107: ...able to place both feet on the floorboard while seated upright with his her back against the backrest Your passenger must be able to reach and hold the passenger handhold Allow only one passenger in the vehicle and only in the designated passenger seat Do not carry any other passengers Do not car ry passengers in the cargo bed Do not allow someone to ride as a passen ger who has been using drugs o...

Page 108: ...h changes to the ve hicle The YXZ10YEXN YXZ10YEZN comes with a variety of features to help reduce the risk of driver and passenger injury These features work together and when properly used these features will help protect the occupants in the event of an accident If these features are not used properly they can cause injury 1 Seat belt 2 Shoulder bolster 3 Door 3 2 1 1 1 Passenger handhold 2 Shou...

Page 109: ... outside of the vehicle can be crushed by the vehicle cage frame Seat belts Seat belts should be worn by the driver and passenger The driver must be sure that the passenger is belted before driving Be sure the seat belt is not twisted is close fitting across the hips and chest and is latched securely Do not wear the seat belt across the abdo men or stomach Do not put the seat belt behind the back ...

Page 110: ...do the follow ing 1 Hold the latch plate as you pull the belt across your lap and chest Make sure the belt is not twisted and is not caught on any portion of the vehicle your clothing or any equipment you are carrying 2 If the latch plate is not positioned in the correct location along the seat belt ad just its location up or down along the length of the belt 3 Push the latch plate into the buckle...

Page 111: ...est If it is loose pull the belt out all the way and then let it retract 6 Check if the seat belt shoulder position suits the size of the driver and passenger To lower the belt insert the belt into the seat belt height adjuster slot as shown To raise the belt remove the belt from the height adjuster slot 7 To release the buckle firmly press the re lease button 1 Buckle 2 Latch plate 3 Release butt...

Page 112: ...ed against outside objects or the ground during a rollover Passenger handhold The passenger handhold is provided to grip during operation to maintain proper position and balance Holding onto the handhold helps to reduce the likelihood that the pas senger puts a hand outside the vehicle if the vehicle begins to tip The driver should make sure the passenger is holding onto the handhold with both han...

Page 113: ...oles in the handhold bar with the holes in the handhold supports 3 Insert the pins into the holes and secure them with the wire loops Make sure that the handhold is properly secured before starting off 1 Passenger handhold 2 Locking pin 1 2 1 Handhold support 2 Handhold bar 2 1 1 UBAS12E0 book Page 9 Monday November 29 2021 10 56 AM ...

Page 114: ... The floorboard allows you to brace your feet which helps you keep your body in the vehicle in the event of an accident or rollover Keep your feet on the floorboard during operation Steering wheel Keep both hands on the steering wheel Do not hold the steering wheel with your thumbs inside the rim Keep your palms on the out side of the steering wheel Similar to other off road vehicles if the YXZ10Y...

Page 115: ...obstacle This quick motion could injure your thumbs or wrist if your thumbs or hand s are inside the steering wheel Grip the steering wheel so that your thumbs will not be hit by the spokes As an example see the illustration CORRECT GRIP EXAMPLE INCORRECT GRIP EXAMPLE UBAS12E0 book Page 11 Monday November 29 2021 10 56 AM ...

Page 116: ...ries if any part of you is outside the vehicle or protective structure during a rollover Help protect you if outside objects intrude inside the vehicle during operation Help protect you in the event of impact with an obstacle or other vehicle Wear eye protection when operating or riding in the vehicle to reduce the risk of a serious accident or injury Eye protection such as a face shield or goggle...

Page 117: ...id higher speeds until you are thoroughly familiar with the operation and handling of the vehicle Remember driv ing aggressively or making abrupt maneuvers even on flat open areas can cause side roll overs Become familiar with the way the vehicle han dles in the various drive modes Start off with two wheel drive 2WD then four wheel drive 4WD and finally four wheel drive with the differential locke...

Page 118: ...in directional control and avoid rollover For example if you feel the back of the vehicle start to slide to your right steer to the right If you think or feel that the vehicle may tip or roll keep your body completely inside the protective structure of the vehicle Brace yourself by pressing your feet firmly on the floorboard and keep a firm grip on the steering wheel or passenger handhold Do not p...

Page 119: ...elerator and allow the drivetrain and engine to absorb vehicle speed Downshift as necessary Ap plication of the brakes provides additional stopping power Leaving the vehicle Do not get out of the vehicle while the engine is running Take the key with when you leave the vehicle There is a serious risk of injury or death because Children or other unauthorized persons may attempt to operate the vehicl...

Page 120: ...inue to apply the brake pedal 2 Switch the drive mode to DIFF LOCK and shift into first gear when parking up hill or reverse gear when parking down hill TIP You may need to turn the steering wheel left and right to help the differential lock into pla ce 3 Stop the engine turn the key to off 4 With the brake pedal still being applied set the parking brake 5 Finally get out of the vehicle and block ...

Page 121: ...XZ10YEZN has higher ground clearance and other features to handle rugged terrain and as a result can overturn in situations where some vehicles may not Abrupt maneuvers or aggressive driving can cause loss of control including rollovers even on flat open areas These rollovers can result in crushed limbs and oth er serious injuries or death to drivers or pas sengers When operating the vehicle in ar...

Page 122: ...ce first on gentle slopes before at tempting steeper hills Always check the terrain carefully before attempting any hill To climb a hill you need traction momentum and steady throttle For more traction and control for climbing steeper and or rougher slopes shift into low gear and select 4WD or DIFF LOCK Travel fast enough to main tain momentum but not so fast that you can not react to changes in t...

Page 123: ...could cause the vehicle to slide If you are sliding or skidding try to steer in the direction the vehicle is sliding to regain con trol For example if you feel the back of the vehicle start to slide to your right steer to the right If you must turn on the hill to avoid an obsta cle do so slowly and carefully If the vehicle starts to tip immediately steer in the downhill direction if there are no o...

Page 124: ...urn To reduce your risk of drowning or other injuries use care when crossing through water Wet brakes may have reduced effectiveness After leaving the water test the brakes If nec essary apply the brakes several times to let friction dry them out NOTICE ECB02950 After driving your vehicle in water be sure to drain the trapped water by removing the check hoses at the bottom of the air filter case W...

Page 125: ...ed To reduce the risk of fire during operation or after leaving the vehicle do not let brush grass and other materials collect under the vehicle near the muffler or exhaust pipe or next to other hot parts Check under the vehicle after operating in areas where combustible materials may have collected Do not idle or park the vehicle in long dry grass or other dry ground cover Encountering obstacles ...

Page 126: ...ion about your ability to maneuver safely over the obstacle you should turn around if the ground is flat and you have the room or back up until you find a less difficult path UBAS12E0 book Page 22 Monday November 29 2021 10 56 AM ...

Page 127: ...ile using the ve hicle If you are not familiar with vehicle service have a Yamaha dealer perform the service WARNING EWB02563 Turn off the engine when performing main tenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while servicing can lead to eye injury burns fire or...

Page 128: ...ide you the owner with the necessary information for completing your own preventive maintenance and minor repairs Other tools and equipment are required for certain service items If you do not have a torque wrench available during a service op eration requiring one take your vehicle to a Yamaha dealer to check the torque settings and adjust them as necessary 1 Owner s Manual 1 UBAS12E0 book Page 2...

Page 129: ...l system NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 240 150 1300 800 2500 1600 2500 1600 5000 3200 hours 15 80 160 160 320 1 Fuel line Check fuel hose for cracks or damage Replace if necessary 2 Valves Check valve clearance and adjust if neces sary Every 5000 km 3200 mi 3 Spark plugs Check condition Adjust gap and clean Replace if necessary 4 Breather system Check ...

Page 130: ...l system for damage Replace if necessary 8 Air induction sys tem Check the air cut off valve reed valve and hose for damage Check condition and clean or replace if nec essary 9 Spark arrester Clean NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 240 150 1300 800 2500 1600 2500 1600 5000 3200 hours 15 80 160 160 320 UBAS12E0 book Page 4 Monday November 29 2021 10 56 AM ...

Page 131: ... Every 2 years 2 Primary air filter foam Clean Replace if necessary Every 300 600 km 200 400 mi more often in wet or dusty condi tions Secondary air fil ter paper Replace Every 2000 5000 km 1200 3000 mi more often in wet or dusty condi tions 3 Engine oil Change warm engine before draining 4 Engine oil filter cartridge Replace 5 Transmission oil Check oil level and for leakage Change 6 Final gear o...

Page 132: ...e play brake pad wear Correct if necessary Replace pads if worn to the limit 11 Brake fluid and internals Change the brake fluid Replace internal components of master cyl inder and calipers Every 2 years 12 Brake hoses Replace Every 4 years 13 Accelerator pedal Check operation and free play NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 240 150 1300 800 2500 1600 2500 ...

Page 133: ...Correct if necessary 17 Steering system Check operation and for looseness Replace if damaged Check toe in Adjust if necessary 18 Stabilizer bushes Check for cracks or other damage and re place if necessary 19 Upper and lower arm pivots Lubricate with lithium soap based grease 20 Rear knuckle up per and lower piv ots Lubricate with lithium soap based grease NO ITEM ROUTINE INITIAL EVERY Whichev er ...

Page 134: ...age and re place if necessary Every 1000 km 600 mi 23 Drive shaft spline Lubricate with lithium soap based grease Every 1000 km 600 mi 24 Engine mounts Check for cracks or damage Check bolt tightness 25 Front and rear axle boots Check for cracks or other damage and re place if necessary 26 Fittings and fas teners Check all chassis fittings and fasteners Correct if necessary NO ITEM ROUTINE INITIAL...

Page 135: ...ould not be considered exhaustive therefore have your YXZ10YEXN YXZ10YEZN checked and serviced by your Yamaha dealer at reg ular intervals replace any damaged or visibly worn part immediately UBAS12E0 book Page 9 Monday November 29 2021 10 56 AM ...

Page 136: ...he original position and then install the bolts EBU36932 Panels The panels shown need to be removed to perform some of the maintenance jobs de scribed in this chapter Refer to this section each time a panel needs to be removed and installed 1 Hood 2 Bolt 2 1 2 UBAS12E0 book Page 10 Monday November 29 2021 10 56 AM ...

Page 137: ...nhook the projections as shown 2 Disconnect the interior light couplers YXZ10YEZN and then remove the pan el 1 Panel A 2 Panel B 1 Panel C 2 Panel D 1 2 1 2 1 Panel A 2 Projection 1 2 2 UBAS12E0 book Page 11 Monday November 29 2021 10 56 AM ...

Page 138: ...YEZN 2 Place the panel in the original position Panel B To remove the panel 1 Remove the hood See page 9 10 2 Remove panel A 3 Remove the top cover by removing the quick fastener screw and the bolts 1 Interior light coupler 1 1 UBAS12E0 book Page 12 Monday November 29 2021 10 56 AM ...

Page 139: ... passenger seat by removing the bolts 6 Remove the quick fastener screws and the bolts and then pull the panel off as shown 1 Top cover 2 Bolt 3 Quick fastener screw 2 3 1 1 Passenger seat 2 Bolt 3 Seat belt 1 3 2 2 UBAS12E0 book Page 13 Monday November 29 2021 10 56 AM ...

Page 140: ...stall the passenger seat by installing the bolts and then tighten them to the spec ified torque TIP Make sure that the seat frame is properly secured 1 Panel B 2 Quick fastener screw 3 Bolt 1 2 2 3 2 3 3 1 Panel B Tightening torque Passenger seat bolt 32 N m 3 2 kgf m 24 lb ft 1 UBAS12E0 book Page 14 Monday November 29 2021 10 56 AM ...

Page 141: ...p cover by installing the bolts and quick fastener screw 5 Install panel A and the hood Panels C and D To remove a panel 1 Pull the tab on the panel lock up and then turn the panel lock 1 4 turn clock wise 1 Panel C 2 Panel D 3 Tab 1 Tab 2 Panel lock 1 3 2 3 1 2 UBAS12E0 book Page 15 Monday November 29 2021 10 56 AM ...

Page 142: ...9 16 9 2 Remove the panel as shown To install a panel 1 Place the panel in the original position 1 Panel C 1 Panel D 1 1 1 Panel C 1 Panel D 1 1 UBAS12E0 book Page 16 Monday November 29 2021 10 56 AM ...

Page 143: ...foreign material en ters the oil tank To check the engine oil level 1 Park the vehicle on a level surface 2 Remove panel D See page 9 10 3 Start the engine and warm it up to a nor mal operating temperature the engine oil temperature should reach 60 C 140 F then let the engine idle for a minimum of ten seconds before turning the engine off TIP If the engine is cold take the vehicle for a short driv...

Page 144: ...s not to overfill be yond the maximum level mark 7 Check the O ring for damage and re place it if necessary 8 Install the engine oil tank filler cap 9 Install the panel To change the engine oil 1 Park the vehicle on a level surface 2 Remove panel D See page 9 10 3 Remove the engine oil tank cover by re moving the bolts 1 Engine oil tank filler cap 2 O ring 3 Engine oil dipstick 4 Maximum level mar...

Page 145: ... 5 Remove the engine oil tank filler cap and the cylinder head cap 6 Place an oil pan under the oil tank to col lect the used engine oil 1 Engine oil tank cover 2 Bolt 1 2 1 Engine oil tank filler cap 1 Cylinder head cap 1 1 UBAS12E0 book Page 19 Monday November 29 2021 10 56 AM ...

Page 146: ...ed gasket TIP A mark is stamped on the crankcase near the engine oil drain bolt 10 Install the engine oil drain bolt with new gasket the oil tank drain bolt with new gasket and then tighten the bolts to the specified torques 1 Engine oil tank drain bolt 2 Gasket 2 1 1 Engine oil drain bolt 2 Gasket 3 mark 1 2 3 UBAS12E0 book Page 20 Monday November 29 2021 10 56 AM ...

Page 147: ...gine warm it up for several minutes and then turn it off 15 Remove the engine oil tank filler cap and then add sufficient oil of the recommend ed type to raise it to the maximum level mark on the dipstick Tightening torques Engine oil drain bolt 10 N m 1 0 kgf m 7 4 lb ft Engine oil tank drain bolt 16 N m 1 6 kgf m 12 lb ft 1 Engine oil tank filler cap 2 O ring 3 Cylinder head cap 3 2 1 2 UBAS12E0...

Page 148: ...and check for the cause 18 Stop the engine wait at least ten minutes and then check the oil level one last time 19 Install the engine oil tank cover by install ing the bolts 20 Install the panel To change the engine oil and oil filter 1 Park the vehicle on a level surface 2 Loosen the left and right side panels by removing the bolt as shown 3 Remove the rear bottom panel by remov ing the bolts 1 L...

Page 149: ...oil draining pro cedure 6 Remove the oil filter cartridge with an oil filter wrench Make sure the O ring is re moved together with the oil filter car tridge If the O ring remains attached to the crankcase oil leakage may occur 1 Rear bottom panel 2 Bolt 2 1 2 2 1 Center bottom panel 2 Bolt 2 2 2 2 2 1 UBAS12E0 book Page 23 Monday November 29 2021 10 56 AM ...

Page 150: ...ew oil filter cartridge TIP Make sure that the O ring is properly seated 8 Install the new oil filter cartridge and then tighten to the specified torque 1 Oil filter cartridge 2 Oil filter wrench 2 1 1 O ring Tightening torque Oil filter cartridge 17 N m 1 7 kgf m 13 lb ft 1 UBAS12E0 book Page 24 Monday November 29 2021 10 56 AM ...

Page 151: ... the center bot tom panel into place as shown and then hook the left and right sides of the center bottom panel into place 11 Install the center bottom panel bolts and then tighten them to the specified torque 1 Torque wrench 1 1 Center bottom panel 1 Center bottom panel 1 1 UBAS12E0 book Page 25 Monday November 29 2021 10 56 AM ...

Page 152: ...htening them to the specified torque 1 Bolt A 2 Bolt B 3 Bolt C 1 2 3 1 Bolt A 2 Bolt B 3 Bolt C Tightening torques Bolt A 7 N m 0 7 kgf m 5 2 lb ft Bolt B 7 N m 0 7 kgf m 5 2 lb ft Bolt C 7 N m 0 7 kgf m 5 2 lb ft 1 3 2 3 UBAS12E0 book Page 26 Monday November 29 2021 10 56 AM ...

Page 153: ... com ponent We form teams of specialists in the fields of mechanical engineering chemistry electronics and track testing and have them develop the engine together with the oil it will 1 Rear bottom panel 2 Bolt A 3 Bolt B Tightening torques Bolt A 7 N m 0 7 kgf m 5 2 lb ft Bolt B 7 N m 0 7 kgf m 5 2 lb ft 3 1 2 2 1 Bolt B Tightening torque Bolt B 7 N m 0 7 kgf m 5 2 lb ft 1 1 UBAS12E0 book Page 27...

Page 154: ... the transmis sion oil at the intervals specified in the period ic maintenance chart NOTICE ECB02910 When checking or changing the transmis sion oil make sure that no foreign material enters the transmission If necessary clean the filler cap and surrounding area To check the transmission oil level 1 Park the vehicle on a level surface 2 Remove panel B See page 9 10 3 Remove the transmission oil fi...

Page 155: ... the O ring for damage and re place it if necessary 6 Install the transmission oil filler cap 7 Install the panel To change the transmission oil 1 Place an oil pan under the transmission case to collect the used oil 2 Remove the transmission oil filler cap 3 Remove the transmission oil drain bolt and gasket 1 Transmission oil filler cap 2 O ring 3 Dipstick 4 Maximum level mark 5 Tip of the dipstic...

Page 156: ...on with the specified amount of the recommended oil 8 Install the transmission oil filler cap 9 Start the engine and let it idle while checking for oil leakage 10 Stop the engine and check the oil level one last time EBU36055 Final gear oil Check the oil level and change the final gear oil at the intervals specified in the periodic maintenance chart 1 Transmission oil drain bolt 2 Gasket 2 1 Tight...

Page 157: ...se The oil level should be at the brim of the filler hole 3 If the oil is below the brim of the filler hole add sufficient oil of the recommended type to raise it to the correct level 4 Check the gasket for damage and re place it if necessary 5 Install the oil filler bolt and its gasket and then tighten the bolt to the specified torque Recommended oil YAMALUBE SAE 80W 90 API GL 5 Hypoid gear oil O...

Page 158: ...oil up to the brim of the filler hole 6 Check the oil filler bolt gasket for dam age and replace it if necessary 7 Install the oil filler bolt and its gasket and then tighten the bolt to the specified torque 8 Check for oil leakage If oil leakage is found check for the cause Tightening torque Final gear oil filler bolt 22 N m 2 2 kgf m 16 lb ft 1 Final gear oil drain bolt 2 Gasket 2 1 Tightening t...

Page 159: ...ar oil level 1 Park the vehicle on a level surface 2 Remove the differential gear oil filler bolt and its gasket and then check the oil lev el It should be up to the brim of the filler hole 3 If the level is low add sufficient oil of the recommended type to raise it to the specified level 4 Check the gasket for damage and re place it if necessary Recommended oil YAMALUBE SAE 80W 90 API GL 5 Hypoid...

Page 160: ...olt and their gasket to drain the oil 4 Install the differential gear oil drain bolt and its new gasket and then tighten the bolt to the specified torque 5 Refill the differential gear case with the recommended oil 6 Check the oil filler bolt gasket for dam age and replace it if necessary Tightening torque Differential gear oil filler bolt 23 N m 2 3 kgf m 17 lb ft 1 Differential gear oil drain bo...

Page 161: ...ater at a 1 1 ratio NOTICE ECB02190 Mix antifreeze with distilled water only However if distilled water is not available soft water may be used for refilling Do not use hard water or salt water since they are harmful to the engine To check the coolant level 1 Park the vehicle on a level surface 2 Wait for the engine to cool for an accurate reading 3 Look at the coolant level in the coolant reservo...

Page 162: ...ne If water has been used instead of coolant replace it with coolant as soon as possible otherwise the cooling system will not be protected against frost and corro sion If water has been added to the coolant have a Yamaha dealer check the antifreeze content of the coolant as soon as possible otherwise the ef fectiveness of the coolant will be re duced ECB01012 6 Install the panel when finished ser...

Page 163: ...y a Yamaha dealer EBU35121 Checking the spark plugs The spark plug is an important engine com ponent which should be periodically checked preferably by a Yamaha dealer Since heat and deposits will cause any spark plug to slowly erode the spark plugs should be removed and checked in accordance with the periodic maintenance chart for the emis sion control system In addition the condition of the spar...

Page 164: ...maha dealer check the vehicle If a spark plug shows signs of electrode ero sion and excessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thick ness gauge and if necessary adjusted to specification Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug thre...

Page 165: ...p fits tightly To remove the spark plug cap simply twist it back and forth while pulling it out to install it twist it back and forth while pushing it in EBU38320 Air filter maintenance This model is equipped with two air filter ele ments a primary foam type air filter and a secondary paper type air filter The primary air filter is easily accessed and should be cleaned and oiled every 300 600 km 2...

Page 166: ...d the pos sibility of unfiltered air entering the engine NOTICE ECB02270 Never operate the engine with the air filter element removed Doing so would allow unfiltered air to enter causing rapid en gine wear and possible engine damage Additionally the fuel injection system would be affected resulting in poor engine performance and possible overheating Clean the primary air filter as follows 1 Remove...

Page 167: ...am air filter 3 Remove the foam air filter element from the air filter frame 1 Air filter case cover lock 2 Air filter case cover 3 Match mark 1 2 3 1 Foam air filter 1 UBAS12E0 book Page 41 Monday November 29 2021 10 56 AM ...

Page 168: ... not twist the foam materi al when squeezing it ECB02970 6 Wash the foam material in warm soapy water to remove remaining solvent then rinse thoroughly with plain warm water 7 Squeeze out the excess water NOTICE Do not twist the foam material when squeezing it ECB02970 8 Allow the foam air filter to dry thoroughly Inspect for wear and tear and replace if damaged or heavily worn 1 Foam air filter e...

Page 169: ...ir filter case cover and lock it into place by turning the air filter case cover lock clockwise TIP Make sure that the match mark on the cover lock is aligned with the close match mark on the air filter case cover EBU35130 Cleaning the air filter case check hoses There is a check hose on each side of the air filter case If dust or water collects in a check hose empty the hose and clean the air fil...

Page 170: ...ped and the exhaust system is cool before cleaning the spark arrester Do not start the engine while cleaning the ex haust system 1 Remove the tailpipe cover by removing the tailpipe cover bolts 1 Air filter case check hose 1 Air filter case check hose 1 1 1 Tailpipe cover 2 Tailpipe cover bolt 1 2 2 UBAS12E0 book Page 44 Monday November 29 2021 10 56 AM ...

Page 171: ...portion of the tailpipe and inside of the tailpipe housing 5 Install the gasket and then insert the tail pipe into the muffler and align the bolt holes 6 Install the tailpipe bolts and tighten them to the specified torque 7 Install the tailpipe cover 1 Tailpipe bolt 1 1 1 Gasket 2 Spark arrester 3 Tailpipe Tightening torque Tailpipe bolt 10 N m 1 0 kgf m 7 4 lb ft 2 1 3 UBAS12E0 book Page 45 Monda...

Page 172: ...ould be performed by a Yamaha dealer WARNING EWB02572 Operating with improperly serviced or ad justed brakes could lead to a loss in brak ing ability and an accident EBU35150 Checking the front and rear brake pads Check each brake pad for damage and mea sure the lining thickness If a brake pad is damaged or if the lining thickness is less than 1 0 mm 0 04 in have a Yamaha dealer re place the brake...

Page 173: ...he wear indicator groove has al most disappeared have a Yamaha dealer re place the brake pads as a set EBU36610 Checking the brake and YCC S clutch fluid levels Before starting off check that the brake and YCC S clutch fluids are above the minimum level marks Replenish the brake and YCC S clutch fluids if necessary 1 Lining thickness 1 1 Parking brake pad wear indicator groove 1 UBAS12E0 book Page...

Page 174: ...CC S clutch system reducing braking or YCC S clutch performance Clean the filler caps before removing Use only DOT 4 brake fluid from a sealed container Use only the specified brake fluid other wise the rubber seals may deteriorate causing leakage Refill with the same type of brake fluid Adding a brake fluid other than DOT 4 may result in a harmful chemical reac tion 1 Brake fluid reservoir 2 YCC ...

Page 175: ...he YCC S clutch system for leakage If the brake or YCC S clutch fluid level goes down suddenly have a Yamaha dealer check and repair the vehicle before any further opera tion EBU36550 Brake and YCC S clutch fluid replace ment Complete fluid replacement should be done only by trained Yamaha service personnel Have a Yamaha dealer replace the following components during periodic maintenance or when t...

Page 176: ...be no brake drag If the brakes feel soft or spongy this could in dicate air in the brake system Have a Yamaha dealer check the brake system if necessary EBU35821 Checking the accelerator pedal The accelerator pedal should operate smoothly and spring back to position when released If the pedal free play is out of spec ification have a Yamaha dealer adjust or re place the throttle wire 1 Brake pedal...

Page 177: ...free play The maximum free play is equal to 3 clicks of the parking brake lever If neces sary adjust the free play as follows 3 Remove panel B See page 9 10 4 Release the parking brake lever 5 Slide the rubber cover back on the park ing brake cable 6 Loosen the locknut 1 Accelerator pedal 2 Accelerator pedal free play 2 1 1 Parking brake lever free play 1 UBAS12E0 book Page 51 Monday November 29 2...

Page 178: ...t switch is a component of the YCC S system it must be adjusted by a Yamaha dealer who has the necessary professional knowledge and experience EBU32561 Cable inspection and lubrication WARNING EWB03380 Damaged cables could restrict operation which may cause an accident or injury In spect control cables frequently and re place damaged cables Corrosion can result when the outer covering of control c...

Page 179: ...ally to prevent rust and ensure smooth operation EBU32583 Checking the stabilizer bushes The stabilizer bushes must be checked for cracks or damage at the intervals specified in the periodic maintenance chart Have a Yamaha dealer replace the stabilizer bushes if necessary Front Recommended lubricant Yamalube LubezAll Recommended lubricant Lithium soap based grease UBAS12E0 book Page 53 Monday Nove...

Page 180: ...pper and lower arm pivot lubrication left and right Lubricate the upper and lower arm pivots with a grease gun Front Rear Recommended lubricant Lithium soap based grease UBAS12E0 book Page 54 Monday November 29 2021 10 56 AM ...

Page 181: ...e shaft universal joint lubrication Lubricate the drive shaft universal joint with a grease gun EBU32600 Steering shaft lubrication Lubricate the pivot points Recommended lubricant Lithium soap based grease Recommended lubricant Lithium soap based grease Recommended lubricant Lithium soap based grease UBAS12E0 book Page 55 Monday November 29 2021 10 56 AM ...

Page 182: ...he frame 3 Remove the nuts from the wheel 4 Remove the wheel EBU35833 Checking and tightening the bead lock YXZ10YEZN Check the bead lock at the intervals specified in the periodic maintenance chart and when ever the tires have been replaced 1 Wheel nut 1 1 UBAS12E0 book Page 56 Monday November 29 2021 10 56 AM ...

Page 183: ...all four tires at the same time If that is not pos sible you must replace the tires in pairs front or rear with tires of the same size and type as the originals Never replace just one tire WARNING EWB03390 Installing improper tires on your Yamaha YXZ10YEXN YXZ10YEZN can affect han dling and stability This can cause a loss of control The tires listed below have been approved by Yamaha Motor Manufac...

Page 184: ...ad acid battery There is no need to check the electrolyte or to add dis tilled water However the battery lead con nections need to be checked and tightened and the battery terminals cleaned if corroded If the battery seems to have discharged re charge it as soon as possible Front tire Size 29 x 9 00R 14NHS Manufacturer model MAXXIS M917 BIGHORN YXZ10YEXN MAXXIS ML19A CARNAGE YXZ10YEZN Rear tire Si...

Page 185: ... water or milk Follow with milk of magnesia beaten egg or vegetable oil Get prompt medical attention EYES Flush with water for 15 minutes and get prompt medical attention WARNING EWB03420 Batteries may produce explosive gases Ventilate when charging or using in a closed space Keep batteries away from sparks flames cigarettes or other sourc es of ignition To remove the battery 1 Turn the key to off...

Page 186: ...02 5 Pull the battery out of its compartment To charge the battery Remove it from vehicle and confirm the rec ommended charging rate as specified on the battery itself Select a suitable charger and follow the manufacturer s instructions or have a Yamaha dealer charge it for you 1 Battery holding plate 2 Bolt 1 2 2 1 Positive battery lead red 2 Negative battery lead black 3 Battery 1 2 3 UBAS12E0 b...

Page 187: ...ck it at least once a month and fully charge it if necessary NOTICE ECB00942 Always keep the battery charged Stor ing the battery in a discharged state for an extended period of time will cause permanent battery damage Do not store the battery in an excessive ly cold or warm place below freezing or above 30 C 90 F To install the battery TIP Be sure the battery is fully charged 1 Place the battery ...

Page 188: ...age to the electrical system Do not connect the negative lead of the jumper cable to the negative terminal of the battery Do not touch the positive lead of the jumper cable to the negative lead Do not reverse the polarity of the jumper cables when connecting to the batteries However if the vehicle must be jump started proceed as follows 1 Turn the key to off 2 Remove panel A See page 9 10 3 Remove...

Page 189: ... the negative lead to an unpainted metal sur face of the passenger seat frame near the center console in the YXZ10YEXN YXZ10YEZN 6 Start the engine See page 7 2 7 After the engine starts disconnect the negative lead of the jumper cable from the seat frame and charged battery and then disconnect the positive lead of the jumper cable from the charged battery and the battery in the YXZ10YEXN YXZ10YEZ...

Page 190: ...on system fuse 5 Fuel injection system spare fuse 5 4 3 2 1 1 Headlight fuse HEAD 2 Signaling system fuse SIGNAL 3 Four wheel drive motor fuse DIFF 4 Ignition fuse IGNITION 5 Backup fuse BACK UP for clock 6 Radiator fan motor fuse FAN 7 Spare fuse 8 Accessory fuse ACC 9 YCC S motor control fuse 2 MOTOR_CONT_2 10 Sub radiator fan motor fuse FAN_2 11 YCC S motor control fuse 1 MOTOR_CONT_1 12 Auxili...

Page 191: ...in place of the proper fuse Using an improper fuse can cause damage to the electrical system and may lead to a fire EWB03440 Specified fuses Main fuse 50 0 A Fuel injection system fuse 15 0 A Headlight fuse 15 0 A Ignition fuse 15 0 A Auxiliary DC jack fuse 10 0 A Signaling system fuse 10 0 A Four wheel drive motor fuse 10 0 A Sub radiator fan motor fuse 30 0 A Radiator fan motor fuse 30 0 A Backu...

Page 192: ...eplaceable bulbs If one or more headlights do not come on check for a loose connection check the headlight fuse and then have a Yamaha dealer check the ve hicle When the headlights are set to low beam only the top half of each lamp will illuminate When the headlights are set to high beam both halves of each lamp will illuminate YCC S motor control fuse 30 0 A YCC S motor control fuse_2 30 0 A 1 He...

Page 193: ... advisable to have a Yamaha dealer make this adjustment To raise the beam turn the headlight beam adjusting screw in direction a To lower the beam turn the headlight beam adjusting screw in direction b 1 Headlight beam adjusting screw 1 Headlight beam adjusting screw a b 1 b a 1 UBAS12E0 book Page 67 Monday November 29 2021 10 56 AM ...

Page 194: ...he fuel compression or ignition systems can cause poor starting and loss of power The troubleshooting chart describes a quick easy procedure for making checks If your vehicle requires any repair take it to a Yamaha deal er The skilled technicians at a Yamaha dealer ship have the tools experience and know how to properly service your vehicle Use only genuine Yamaha parts on your vehicle Imita tion ...

Page 195: ...aha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The battery is good Dry Wet Operate the el...

Page 196: ...mmended coolant as soon as possible The engine will tend to overheat if the radiator is caked with mud or if air was not properly bled from the cooling system Wait until the engine has cooled Check the coolant level in the coolant reservoir and or radiator Level is OK Level is low check the cooling system for leakage No leakage Leakage Ask a Yamaha dealer to inspect and repair the cooling system A...

Page 197: ...es several times at slow speeds to let friction dry the brakes Wet brakes may have reduced stopping ability in creasing the chance of an accident EWB03471 NOTICE Excessive water pres sure may cause water seepage and deterioration of wheel bearings brakes transmission seals and electri cal devices Many expensive repair bills have resulted from improper high pressure detergent applications such as t...

Page 198: ... amount of Fuel Med Rx available from your Yamaha dealer or equivalent product Follow the instruc tions on the product label Operate the vehicle for at least 5 minutes to distribute treated fuel through the fuel system 2 Remove the spark plugs and pour one ta blespoon of fresh engine oil into each cyl inder and then re install the spark plugs Remove the spark plug wires and ground them Operate the...

Page 199: ...he battery in an ex cessively warm or cold place more than 30 C 90 F or less than 0 C 32 F Use of Fuel Med Rx or another high quality fuel stabilizer eliminates the need to drain the fuel system Consult a Yamaha dealer if the fuel system needs to be drained UBAS12E0 book Page 3 Monday November 29 2021 10 56 AM ...

Page 200: ... 691 0 kg 1523 lb YXZ10YEXN 737 0 kg 1625 lb YXZ10YEZN Loading Maximum load 328 0 kg 723 lb Total weight of operator passenger cargo and accessories Engine Combustion cycle 4 stroke Cooling system Liquid cooled Valve train DOHC Cylinder arrangement Inline Number of cylinders 3 cylinder Displacement 998 cm Bore stroke 80 0 66 2 mm 3 15 2 61 in Starting system Electric starter Engine oil Recommended...

Page 201: ...ferential gear oil Type SAE 80W 90 API GL 5 Hypoid gear oil Quantity 0 18 L 0 19 US qt 0 16 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 56 L 0 59 US qt 0 49 Imp qt Radiator including all routes 3 78 L 4 00 US qt 3 33 Imp qt Fuel Recommended fuel Regular unleaded gasoline Gasohol E10 acceptable Minimum research octane 91 Fuel tank capacity 34 L 9 0 US gal 7 5 Imp gal Fu...

Page 202: ...model MAXXIS M918 BIGHORN YXZ10YEXN MAXXIS ML19A CARNAGE YXZ10YEZN Front brake Type Hydraulic disc brake Rear brake Type Hydraulic disc brake Front suspension Type Double wishbone Rear suspension Type Double wishbone Electrical system System voltage 12 V Battery Model U1 H11L Voltage capacity 12 V 28 0 Ah Lights Headlight LED Brake tail light LED Auxiliary light LED YXZ10YEZN UBAS12E0 book Page 3 ...

Page 203: ...applicable ARB evaporative emission control standards A violation of this require ment is punishable by civil and or criminal punishment EBU39281 Vehicle data recording This model s control unit s store certain vehi cle data to assist in the diagnosis of malfunc tions and for research statistical analysis and development purposes Although the sensors and recorded data will vary by model the main d...

Page 204: ...ose this data to a third party except in the following cases In addi tion Yamaha may provide vehicle data to a contractor in order to outsource services re lated to the handling of vehicle data Even in this case Yamaha will require the contractor to properly handle the vehicle data we provid ed and Yamaha will appropriately manage the data With the consent of the vehicle owner Where obligated by l...

Page 205: ...purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc Exhaust system...

Page 206: ...he maintenance work is required It is not acceptable proof of mainte nance work MAINTENANCE INTERVAL DATE OF SERVICE MILEAGE SERVICING DEALER NAME AND ADDRESS REMARKS month km mi hours 1 240 150 15 3 1300 800 80 6 2500 1600 160 12 5000 3200 320 18 7500 4800 480 24 10000 6400 640 30 12500 8000 800 36 15000 9600 960 42 17500 11200 1120 48 20000 12800 1280 54 22500 14400 1440 60 25000 16000 1600 UBAS...

Page 207: ...or inspection and repairs at such dealer s place of business 2 EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Yamaha Side by Side vehicle covered by this warranty that the vehicle is designed built and equipped so as to conform at the time of sale with all U S emissions standards applicable at the time o...

Page 208: ...ny later date 3 Each Yamaha Side x Side dealer is held responsible for his setup service and war ranty repair work Q Is the warranty transferable to second owners A Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha Side x Side dealer for the policy to remain effective CUSTOMER SERVICE If your machine re...

Page 209: ... to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 250 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing phone calls even food and lodgi...

Page 210: ...imited Warranty expires You can also save money Y E S costs less within the first 90 days after you buy your Yamaha See your dealer today A special note If visiting your dealer isn t convenient contact Yamaha with your Vehicle Identification Number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 UBAS12E0 book Page 8 Monday November ...

Page 211: ...1 D Data recording vehicle 12 1 Differential gear lock indicator light 5 3 Differential gear oil Periodic maintenance 9 33 Differential gear Pre operation check 6 6 Doors 5 25 Drive mode selecting 7 10 Driver seat position 5 27 Drive select lever and shift paddles 5 24 Drive select lever and shift paddles Pre operation check 6 7 Drive shaft universal joint lubrication 9 55 Drivetrain icon 5 3 Dyna...

Page 212: ...mission control system 9 3 Maintenance charts 9 3 Maintenance record 12 4 Model label 1 1 Multi function meter unit 5 10 N Neutral indicator light 5 2 Noise regulation for USA 12 3 O Owner s Manuals 9 2 P Panels 9 10 Parking 7 12 Parking brake indicator light 5 3 Parking brake lever 5 23 Parking brake lever free play adjusting 9 51 Parking brake pads checking 9 47 Passenger handhold Pre operation ...

Page 213: ...k 6 6 Troubleshooting 9 68 Troubleshooting charts 9 69 U Upper and lower arm pivot lubrication 9 54 V Valve clearance 9 46 Vehicle Emission Control Information label 12 1 Vehicle identification number 1 1 W Warranty extended for USA 12 7 Warranty limited for USA 12 5 Wheel installation 9 58 Wheel removal 9 56 Winch switch 5 20 Winch YXZ10YEZN 5 48 Y Yamaha Adventure Pro powered by Magellan for USA...

Page 214: ...B6 yoko_Blank fm Page 1 Thursday December 8 2011 2 26 PM ...

Page 215: ...right right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engineering teams that know your Yamaha from the inside out Genuine Yamaha Service Manuals Get the same factory manual for your vehicle that the technicians at your authorized Yamaha dealer use Service manua...

Page 216: ...DIC183 PRINTED IN USA 2022 01 0 3 1 CR E ...

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Yamaha YXZ 1000R SS 2022, Owner'S Manual

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