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Yamaha YXZ 1000R SS 2020, Owner'S Manual

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Yamaha YXZ 1000R SS 2020 Owner'S Manual Download Page 28

3-8

3

Aftermarket tires and rims

The tires and rims that came with your YXZ10YEXM / YXZ10YESM / YXZ10YEZM were de-
signed to match the performance capabilities and to provide the best combination of handling,
braking, and comfort. Other tires, rims, sizes, and combinations may not be appropriate. Refer
to page 9-58 for tire specifications and more information on replacing your tires.

UBAS11E0.book  Page 8  Friday, October 23, 2020  6:02 PM

Summary of Contents for YXZ 1000R SS 2020

Page 1: ...0YEZM READ THIS MANUAL CAREFULLY It contains important safety information NOTICE The removal or modification of evaporative emission related parts on this OHRV is illegal Violators may be subject to c...

Page 2: ...reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently w...

Page 3: ...des basic maintenance and inspection procedures If you have any ques tions regarding the operation or maintenance of your vehicle please consult a Yamaha dealer WARNING EWB04330 Read this manual caref...

Page 4: ...fety alert symbol It is used to alert you to poten tial personal injury hazards Obey all safety messages that fol low this symbol to avoid possible injury or death A WARNING indicates a hazardous situ...

Page 5: ...gulations in force before choosing where to operate this vehicle It is illegal to operate this vehicle on public lands where vehicles its size are prohibited This vehicle complies with all state off h...

Page 6: ...YXZ10YESM YXZ10YEZM 5 20 Winch switch YXZ10YEZM 5 20 On Command drive knob 2WD 4WD DIFF LOCK 5 21 Accelerator pedal 5 22 Brake pedal 5 22 Parking brake lever 5 23 YCC S system 5 23 Drive select lever...

Page 7: ...paddles 6 7 YCC S clutch 6 7 Fittings and fasteners 6 7 Instruments lights and switches 6 8 Control cables 6 8 Tires 6 8 OPERATION 7 1 Engine break in 7 1 Starting the engine 7 2 Shifting and reverse...

Page 8: ...cement 9 51 YCC S clutch 9 51 Checking the brake pedal 9 51 Checking the accelerator pedal 9 52 Parking brake lever free play adjustment 9 52 Brake light switch 9 54 Cable inspection and lubrication 9...

Page 9: ...torage 10 2 SPECIFICATIONS 11 1 CONSUMER INFORMATION 12 1 Vehicle Emission Control Information label 12 1 Emission Regulation California 12 1 Vehicle data recording 12 1 NOISE REGULATION 12 3 MAINTENA...

Page 10: ...CLE IDENTIFICATION NUMBER MODEL LABEL INFORMATION KEY IDENTIFICATION NUMBER EBU32800 Vehicle identification number The vehicle identification number is stamped into the frame The vehicle identificatio...

Page 11: ...el EBU32790 Key identification number The key identification number is stamped on the key as shown in the following illustration This number can be used for ordering a new key 1 Model label 1 1 Model...

Page 12: ...1 3 1 1 Key identification number 1 UBAS11E0 book Page 3 Friday October 23 2020 6 02 PM...

Page 13: ...2 1 2 EBU31130 LOCATION OF THE WARNING AND SPECIFICATION LABELS 1 2 1 1 1 8 2 5 4 6 7 3 UBAS11E0 book Page 1 Friday October 23 2020 6 02 PM...

Page 14: ...2 2 2 9 10 11 UBAS11E0 book Page 2 Friday October 23 2020 6 02 PM...

Page 15: ...ontain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available...

Page 16: ...r allow tire pressure to be below the minimum Tire may dislodge from rim VEHICLE LOAD of 0 lb 0 kg 430 lbs 195 kg Recommended FRONT REAR Minimum FRONT REAR 16 5 psi 18 5 psi 16 psi 18 psi VEHICLE LOAD...

Page 17: ...p Turn gradually and slowly Avoid hills and rough terrain Secure cargo so that it will not shift a loose load could change handling unexpectedly or be thrown forward and strike occupants Keep weight i...

Page 18: ...te engine with guard removed 2HC 77762 00 Les pi ces mobiles peuvent entrainer des coupures et des blessures par crasement Ne pas faire fonctionner le moteur si le carter de protection est d pos 8 6 7...

Page 19: ...2 7 2 BAS F1568 00 9 UBAS11E0 book Page 7 Friday October 23 2020 6 02 PM...

Page 20: ...2 8 2 B4J F8459 00 10 YXZ10YEZM 11 YXZ10YEZM UBAS11E0 book Page 8 Friday October 23 2020 6 02 PM...

Page 21: ...XZ10YEZM Also use these two chapters and the labels on the vehicle to instruct new operators and passengers Do not allow anyone else to operate your vehicle or ride as a passenger if you are unsure wh...

Page 22: ...at belts properly Both driver and passenger must be able to put both feet flat on the floorboard while seated upright with their backs against the backrests Passenger must be able to reach and hold th...

Page 23: ...e or cargo bed Refer to the labels on the vehicle for specific loading limits and recommended tire air pressure Keep heavier objects and the load in general centered side to side and as low and as far...

Page 24: ...e Abrupt maneuvers or aggressive driving even on flat open areas can cause loss of control including rollovers The YXZ10YEXM YXZ10YESM YXZ10YEZM has higher ground clear ance and other features to hand...

Page 25: ...vehicle may tip or roll keep your body completely inside the protec tive structure of the vehicle Brace yourself by pressing your feet firmly on the floorboard and keep a firm grip on the steering whe...

Page 26: ...oxide can cause headaches dizziness drowsiness nausea confusion and eventually death Carbon monoxide is a colorless odorless tasteless gas which may be present even if you do not see or smell any engi...

Page 27: ...re Yamaha can neither endorse nor recommend the use of accessories not sold by Yamaha or modifications not specifically recommended by Yamaha even if sold and installed by a Yamaha dealer Aftermarket...

Page 28: ...ned to match the performance capabilities and to provide the best combination of handling braking and comfort Other tires rims sizes and combinations may not be appropriate Refer to page 9 58 for tire...

Page 29: ...h YXZ10YEZM 2 Front shock absorber 3 Brake fluid reservoir 4 YCC S clutch fluid reservoir 5 Door 6 Shoulder bolster 7 Driver seat belt 8 Coolant reservoir 9 Air filter 10 Cargo bed 11 Muffler 12 Exhau...

Page 30: ...2 Engine oil tank 3 Passenger seat belt 4 Battery 5 Fuses 6 Interior light YXZ10YESM YXZ10YEZM 7 Sun top YXZ10YESM YXZ10YEZM 8 Rearview mirror YXZ10YESM YXZ10YEZM 9 Auxiliary light YXZ10YEZM 10 Headli...

Page 31: ...eel 2 Shift paddle 3 Multi function meter unit 4 Shift paddle 5 Main switch 6 Winch switch YXZ10YEZM 7 Drive select lever 8 Parking brake lever 9 Interior light switch YXZ10YESM YXZ10YEZM 10 Passenger...

Page 32: ...ghts and the multi function meter can be confirmed at this time EBU31241 Off position All electrical circuits are switched off The key can be removed EBU31251 Start position The electric starter is en...

Page 33: ...Steering warning light EPS 3 Differential gear lock indicator light DIFF LOCK 4 Parking brake indicator light P 5 Reverse indicator light R 6 Neutral indicator light N 7 Engine trouble warning light 8...

Page 34: ...vetrain icon indicates what type of drive mode is currently selected When 2WD is selected the icon will turn off When 4WD is selected is displayed And when 4WD with differential lock is selected is di...

Page 35: ...This warning light comes on when the coolant temperature and therefore the engine is out side its normal operating temperature range The warning light comes on in blue to inform the driver that the v...

Page 36: ...to the engine EBU31342 Engine trouble warning light This warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engine When this occurs the display will in...

Page 37: ...rary partial engagement oc curs when starting off or when shifting gears The indicator light may also come on during engine braking or in other situations The electrical circuit of the indicator light...

Page 38: ...off as normal in first gear or retry activating the launch system EBU36743 YCC S system warning light This warning light comes on when an error has occurred or a malfunction has been de tected in the...

Page 39: ...the YCC S system serviced by a Yamaha dealer before further operation TIP If shifting into neutral is impossible using the shift paddles and drive select lever proceed as follows if it is necessary to...

Page 40: ...e reminder light comes on and stays on while the key is turned to on to remind the occupants to always wear a helmet If the reminder light does not come on when the key is turned to on have a Yamaha d...

Page 41: ...rature display fuel gauge transmission gear display shift light control mode error code display 1 Tachometer 2 Transmission gear display 3 Shift light 4 Speedometer 5 SELECT button 6 MODE button 7 RES...

Page 42: ...T button pushed and turn the key to on Tachometer The tachometer shows the engine speed in crankshaft revolutions per minute r min When the vehicle is first powered on the ta chometer needle will swee...

Page 43: ...e distance that can be traveled with a full tank of gas etc Push the SELECT button to switch between the odometer ODO and the tripmeters TRIP A and TRIP B in the following order ODO TRIP A TRIP B ODO...

Page 44: ...ant temperature display in the following order CLOCK HOUR VOLTAGE coolant temperature CLOCK To set the clock 1 Set the display to the clock 2 Push both the SELECT button and RESET button until the hou...

Page 45: ...s LO or HI there may be trouble with the battery charging circuit or the battery may be faulty If this occurs have a Yamaha dealer check or repair the vehicle Coolant temperature display When the cool...

Page 46: ...the key to off then hold the RESET button pushed and turn the key to on The radiator fans turn on and off automati cally according to the coolant temperature Fuel gauge The fuel gauge indicates the am...

Page 47: ...and by the neutral indicator light N Shift light control mode The shift light has three settings which can be adjusted Flashing pattern this function allows you to choose whether or not the light will...

Page 48: ...ft light flashes when acti vated The shift light will confirm this setting by flashing four times per sec ond Off the shift light is deactivated in oth er words it does not come on or flash The shift...

Page 49: ...deactivation point can be set between 7000 r min and 12000 r min The deactivation point can be set in increments of 500 r min The tachometer needle will start over at 7000 r min after 12000 r min 1 Pu...

Page 50: ...have a Yamaha deal er check the vehicle NOTICE ECB00812 If the multi function display indicates an error code the vehicle should be checked as soon as possible in order to avoid en gine damage EBU354...

Page 51: ...ight switch YXZ10YESM YXZ10YEZM Push the upper side a of the interior light switch to turn on the interior lights and push the lower side b of the switch to turn off the lights EBU38922 Winch switch Y...

Page 52: ...to the terrain and driv ing conditions 2WD two wheel drive Power is sup plied to the rear wheels only 4WD four wheel drive Power is sup plied to the front and rear wheels DIFF LOCK four wheel drive wi...

Page 53: ...e speed and thus vehicle speed Release the accelator pedal and spring tension will re turn the pedal to idle position EBU31421 Brake pedal Press the brake pedal to slow or stop the ve hicle 1 Accelera...

Page 54: ...DOWNSHIFT YCC S allows the driver to operate the man ual transmission without having to operate the clutch AUTO DOWNSHIFT automatically shifts the transmission into first gear when coming to a stop un...

Page 55: ...ch system is automatic The gears must be shifted by the driver ex cept when AUTO DOWNSHIFT shifts the transmission into first gear See page 7 3 for more information on shift ing EBU36652 Drive select...

Page 56: ...ving for shift ing instructions See page 7 3 EBU31451 Fuel tank cap Remove the fuel tank cap when refueling To open turn counterclockwise When finished refueling install the fuel tank cap by screwing...

Page 57: ...securely latched Be sure the door is SE CURELY LATCHED AFTER CLOSING IT EBU33461 Seats To remove a seat cushion lift the front of the cushion and then pull the cushion off 1 Door 2 Handle 1 2 1 Driver...

Page 58: ...cause the operator or passenger to fall EWB03510 EBU34993 Adjusting the driver seat position The driver seat position can be adjusted to suit the driver s preference WARNING Nev er adjust the seat po...

Page 59: ...steering wheel position while operating the vehicle otherwise the steering wheel may suddenly change posi tion which may lead to an accident EWB04000 To adjust the steering wheel position pull the st...

Page 60: ...elts properly while rid ing in the vehicle See page 8 5 TIP If the vehicle is driven without the driver seat belt fastened a buzzer will sound If the vehicle is driven without the driver seat belt fas...

Page 61: ...02071 To protect from damage do not put metal items like tools or sharply edged items di rectly in the glove compartment If they must be stored wrap them in appropriate cushioning material EBU38570 St...

Page 62: ...ge 5 26 NOTICE ECB02241 To protect from damage do not put metal items like tools or sharply edged items di rectly in the storage compartment If these items must be stored wrap them in appro priate cus...

Page 63: ...ms than seal able plastic containers in the cup hold ers otherwise they may be thrown about and possibly injure people in the vehicle during sudden braking or an ac cident EBU35022 Cargo bed WARNING E...

Page 64: ...Do not use the flag pole bracket as a cargo hook EBU38960 Front shock absorbers The shock absorber assemblies are equipped with the following adjusters Spring preload adjusting nut Rebound damping for...

Page 65: ...loss of stability which could lead to an accident Notes on adjusting the suspension A special wrench and special tool can be obtained at a Yamaha dealer to make the spring preload or crossover settin...

Page 66: ...g is determined by measuring distance A shown in the illustra tion The shorter distance A is the higher the spring preload the longer distance A is the lower the spring preload 1 Locknut 2 Special wre...

Page 67: ...ing when the shock absorber transitions from the soft spring to the hard spring TIP It is recommended to adjust the crossover setting a similar distance whenever the spring preload is adjusted The cro...

Page 68: ...o increase the crossover setting and in direction b to decrease the cross over setting 1 Distance B 2 Spring retainer 3 Crossover locknut 4 Crossover adjusting nut 3 4 1 2 1 Special tool 2 3 8 inch 9...

Page 69: ...ring retainer 3 Crossover locknut 4 Crossover adjusting nut Crossover setting Minimum soft Distance B 19 2 mm 0 76 in Standard recommended Distance B 26 8 mm 1 06 in Maximum hard Distance B 39 5 mm 1...

Page 70: ...e the compression damping force and thereby harden the high speed compres sion damping turn the compression damping force adjusting bolt in direction a To de crease the compression damping force and t...

Page 71: ...by soften the low speed compression damping turn the adjusting screw in direction b 1 High speed compression damping force adjusting bolt High speed compression damping setting Minimum soft 4 turn s o...

Page 72: ...rformance Do not dispose of a damaged or worn out shock absorber assembly yourself Take the shock absorber assembly to a Yamaha dealer for any service EBU38970 Rear shock absorbers The shock absorber...

Page 73: ...pring preload or crossover setting adjust ment When adjusting the damping force settings turn the adjuster in direction a until it stops and then count the turns or clicks in direction b Although a da...

Page 74: ...ing preload the longer distance A is the lower the spring preload 1 Locknut 2 Spring preload adjusting nut 3 Special wrench 1 3 2 a b Spring preload setting Minimum soft Distance A 610 9 mm 24 05 in S...

Page 75: ...pring to the hard spring TIP It is recommended to adjust the crossover setting a similar distance whenever the spring preload is adjusted The crossover setting is measured from the bottom of the sprin...

Page 76: ...l tool 2 3 8 inch 9 5 mm drive wrench 3 Crossover locknut 1 2 3 90 1 Distance B 2 Spring retainer 3 Crossover locknut 4 Crossover adjusting nut Crossover setting Minimum soft Distance B 48 5 mm 1 91 i...

Page 77: ...ng force adjusting screw in direction a to increase the rebound damping force and thereby harden the damp ing and in direction b to decrease the re bound damping force and thereby soften the damping T...

Page 78: ...compression damping turn the adjusting bolt in direction b Rebound damping setting Minimum soft 26 click s in direction b Standard 12 click s in direction b Maximum hard 1 click s in direction b 1 Hig...

Page 79: ...ession damping force and thereby soften the low speed compression damping turn the adjusting screw in direction b 1 Low speed compression damping force adjusting screw 1 a b Low speed compression damp...

Page 80: ...or damage the cylinders in any way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn out shock absorber assembly yourself Take the shock absorber assembly to...

Page 81: ...ry to recharge between uses EBU35057 Auxiliary DC jack This model has an auxiliary DC jack located at the left side of the glove compartment A 12 V accessory with the proper plug such as a radio or sm...

Page 82: ...han the stated maximum capacity Do ing so may overload the circuit and cause the fuse to blow If accessories are used while the head lights are on and or without the engine running the battery may dis...

Page 83: ...ccident or equipment damage Do not operate the vehicle if you find any problem If a problem can not be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha dealer...

Page 84: ...shift paddles Check for proper operation 6 7 YCC S clutch Check operation Check fluid level in reservoir If necessary add specified brake fluid to specified level Check hydraulic system for leakage 6...

Page 85: ...rake fluid leakage Check to see if any brake fluid is leaking out of the pipe joints or the brake fluid reservoir Apply the brakes firmly for one minute If there is any leakage have the vehicle inspec...

Page 86: ...tely 4 Be sure the fuel tank cap is closed se curely WARNING EWB02532 Gasoline is poisonous and can cause inju ry or death Handle gasoline with care Never siphon gasoline by mouth If you should swallo...

Page 87: ...r cap touch the container with the fuel dispenser nozzle Keep fuel dispenser nozzle in contact with container inlet when fill ing WARNING Never refill a fuel container in the bed of any vehicle Fire m...

Page 88: ...or pedal is not in correct work ing order have the vehicle inspected before starting off EBU31800 Seat belts Make sure that the seat belts are not frayed torn stretched or damaged The seat belts must...

Page 89: ...and shift paddles The drive select lever and shift paddles should move smoothly and return to their original position EBU36672 YCC S clutch Check the YCC S clutch fluid level and cor rect if necessar...

Page 90: ...re pressure before each ride Check tires for wear and damage Tire pressure A tire pressure gauge is included as standard equipment Make two measurements of the tire pressure and use the second reading...

Page 91: ...AR Recommended 128 0 kPa 1 280 kgf cm 18 5 psi Front Minimum 110 0 kPa 1 100 kgf cm 16 0 psi Rear Minimum 124 0 kPa 1 240 kgf cm 18 0 psi VEHICLE LOAD of 195 0 328 0 kg 430 723 lb FRONT Recommended 11...

Page 92: ...e tire tread depth has worn to 3 mm 0 12 in replace the tire If the tire has a nail or glass fragments in it or if the sidewall is cracked replace the tire 1 Tire tread depth 1 UBAS11E0 book Page 10 F...

Page 93: ...s parts in the engine wear and polish them selves to achieve the correct operating clear ances During this period prolonged full throttle op eration or any condition that might result in excessive eng...

Page 94: ...s N and the neutral indicator light should come on The engine can be started in any gear if the brake pedal is applied However it is recommended to shift into neutral before starting the engine 4 With...

Page 95: ...at a giv en speed for starting off accelerating climb ing hills engine braking etc Shift gears using the drive select lever and the shift paddles clutch operation is automatic Use the drive select lev...

Page 96: ...he shift paddle to downshift and then apply the accelerator pedal to resume normal op eration NOTICE ECB03370 Even with the transmission in the neutral position do not coast for long periods of time w...

Page 97: ...e engine has sufficiently slowed before shifting to a lower gear En gaging a lower gear when the engine speed is too high could make the wheels stop rotating and lose traction This could cause loss of...

Page 98: ...ue to apply the brake pedal 2 Check behind you 3 Shift the transmission into reverse TIP To shift into reverse the engine must be running and at idle speed When in reverse the transmission gear dis pl...

Page 99: ...ls 3 Release the accelerator pedal as needed and resume normal driving TIP Correct accelerator pedal free play is nec essary for proper operation Dynamic clutch engagement works in 1st gear only Time...

Page 100: ...rake pedal pull both shift paddles toward you and hold them in that position The launch system indi cator light will come on and the launch system enters standby mode 4 While checking in front of you...

Page 101: ...n ready release both shift paddles at the same time and further press the ac celerator pedal to launch the vehicle TIP When the clutch has completely engaged the launch system and the launch system in...

Page 102: ...d drive mode The drive mode icon and the DIFF LOCK indi cator light come on as follows Knob position Indication Drive mode none 2WD two wheel drive Drive power is supplied to the rear wheels only 4WD...

Page 103: ...ng wheel back and forth will help the differential gear lock to engage or dis engage To protect the drivetrain from damage vehicle speed is limited until the differential gear lock has properly transi...

Page 104: ...ent when carrying a load Cargo bed Use the hooks equipped on the cargo bed page 5 32 to tie down loads Make sure the load is securely fastened down centered in the cargo bed and not top heavy Never al...

Page 105: ...e load could change handling unexpectedly or strike occu pants Do not exceed the maximum loading limit for the cargo bed 136 0 kg 300 lb Do not exceed the maximum loading limit for the vehicle 328 0 k...

Page 106: ...the event of an accident EBU33493 KNOW YOUR VEHICLE This off road vehicle will handle and maneu ver differently from cars ATVs go carts golf cars and grounds keeping vehicles The YXZ10YEXM YXZ10YESM...

Page 107: ...ty features Driver requirements This vehicle is intended for use only by an operator 16 or older with a valid motor ve hicle license The driver must be able to place both feet flat on the floorboard w...

Page 108: ...ssenger handhold Allow only one passenger in the vehicle and only in the designated passenger seat Do not carry any other passengers Do not car ry passengers in the cargo bed Do not allow someone to r...

Page 109: ...features work together and when properly used these features will help protect the occupants in the event of an acci dent If these features are not used properly they can cause injury 1 Seat belt 2 Sh...

Page 110: ...outside of the vehicle can be crushed by the vehicle cage frame Seat belts Seat belts should be worn by the driver and passenger The driver must be sure that the passenger is belted before driving Be...

Page 111: ...do the follow ing 1 Hold the latch plate as you pull the belt across your lap and chest Make sure the belt is not twisted and is not caught on any portion of the vehicle your clothing or any equipment...

Page 112: ...est If it is loose pull the belt out all the way and then let it retract 6 Check if the seat belt shoulder position suits the size of the driver and passenger To lower the belt insert the belt into th...

Page 113: ...ed against outside objects or the ground during a rollover Passenger handhold The passenger handhold is provided to grip during operation to maintain proper position and balance Holding onto the handh...

Page 114: ...oles in the handhold bar with the holes in the handhold supports 3 Insert the pins into the holes and secure them with the wire loops Make sure that the handhold is properly secured before starting of...

Page 115: ...rd The floorboard allows you to brace your feet which helps you keep your body in the vehicle in the event of an accident or rollover Keep your feet on the floorboard during operation Steering wheel K...

Page 116: ...to the obstacle This quick motion could injure your thumbs or wrist if your thumbs or hand s are inside the steering wheel Grip the steering wheel so that your thumbs will not be hit by the spokes As...

Page 117: ...ries if any part of you is outside the vehicle or protective structure during a rollover Help protect you if outside objects intrude inside the vehicle during operation Help protect you in the event o...

Page 118: ...n Avoid higher speeds until you are thoroughly familiar with the operation and handling of the vehicle Remember driv ing aggressively or making abrupt maneuvers even on flat open areas can cause side...

Page 119: ...in directional control and avoid rollover For example if you feel the back of the vehicle start to slide to your right steer to the right If you think or feel that the vehicle may tip or roll keep you...

Page 120: ...elerator and allow the drivetrain and engine to absorb vehicle speed Downshift as necessary Ap plication of the brakes provides additional stopping power Leaving the vehicle Do not get out of the vehi...

Page 121: ...inue to apply the brake pedal 2 Switch the drive mode to DIFF LOCK and shift into first gear when parking up hill or reverse gear when parking down hill TIP You may need to turn the steering wheel lef...

Page 122: ...ESM YXZ10YEZM has higher ground clearance and other features to handle rugged terrain and as a result can overturn in situations where some vehicles may not Abrupt ma neuvers or aggressive driving can...

Page 123: ...ce first on gentle slopes before at tempting steeper hills Always check the terrain carefully before attempting any hill To climb a hill you need traction momentum and steady throttle For more tractio...

Page 124: ...could cause the vehicle to slide If you are sliding or skidding try to steer in the direction the vehicle is sliding to regain con trol For example if you feel the back of the vehicle start to slide t...

Page 125: ...urn To reduce your risk of drowning or other injuries use care when crossing through water Wet brakes may have reduced effectiveness After leaving the water test the brakes If nec essary apply the bra...

Page 126: ...ed To reduce the risk of fire during operation or after leaving the vehicle do not let brush grass and other materials collect under the vehicle near the muffler or exhaust pipe or next to other hot p...

Page 127: ...ion about your ability to maneuver safely over the obstacle you should turn around if the ground is flat and you have the room or back up until you find a less difficult path UBAS11E0 book Page 22 Fri...

Page 128: ...ile using the ve hicle If you are not familiar with vehicle service have a Yamaha dealer perform the service WARNING EWB02563 Turn off the engine when performing main tenance unless otherwise specifie...

Page 129: ...tended to provide you the owner with the necessary information for completing your own preventive maintenance and minor repairs The tools provided in the tool kit are sufficient for this purpose and s...

Page 130: ...9 3 9 eration requiring one take your vehicle to a Yamaha dealer to check the torque settings and adjust them as necessary UBAS11E0 book Page 3 Friday October 23 2020 6 02 PM...

Page 131: ...l system NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 240 150 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 1 Fuel line Check fuel hose for cracks or da...

Page 132: ...l system for damage Replace if necessary 8 Air induction sys tem Check the air cut off valve reed valve and hose for damage Check condition and clean or replace if nec essary 9 Spark arrester Clean NO...

Page 133: ...Every 2 years 2 Primary air filter foam Clean Replace if necessary Every 300 600 km 200 400 mi more often in wet or dusty condi tions Secondary air fil ter paper Replace Every 2000 5000 km 1200 3000...

Page 134: ...e play brake pad wear Correct if necessary Replace pads if worn to the limit 11 Brake fluid and internals Change the brake fluid Replace internal components of master cyl inder and calipers Every 2 ye...

Page 135: ...Correct if necessary 17 Steering system Check operation and for looseness Replace if damaged Check toe in Adjust if necessary 18 Stabilizer bushes Check for cracks or other damage and re place if nece...

Page 136: ...age and re place if necessary Every 1000 km 600 mi 23 Drive shaft spline Lubricate with lithium soap based grease Every 1000 km 600 mi 24 Engine mounts Check for cracks or damage Check bolt tightness...

Page 137: ...not be considered exhaustive therefore have your YXZ10YEXM YXZ10YESM YXZ10YEZM checked and serviced by your Yamaha dealer at regular intervals replace any damaged or visibly worn part immediately UBAS...

Page 138: ...he original position and then install the bolts EBU36932 Panels The panels shown need to be removed to perform some of the maintenance jobs de scribed in this chapter Refer to this section each time a...

Page 139: ...the projections as shown 2 Disconnect the interior light couplers YXZ10YESM YXZ10YEZM and then remove the panel 1 Panel A 2 Panel B 1 Panel C 2 Panel D 1 2 1 2 1 Panel A 2 Projection 1 2 2 UBAS11E0 b...

Page 140: ...YESM YXZ10YEZM 2 Place the panel in the original position Panel B To remove the panel 1 Remove the hood See page 9 11 2 Remove panel A 3 Remove the top cover by removing the quick fastener screw and t...

Page 141: ...passenger seat by removing the bolts 6 Remove the quick fastener screws and the bolts and then pull the panel off as shown 1 Top cover 2 Bolt 3 Quick fastener screw 2 3 1 1 Passenger seat 2 Bolt 3 Se...

Page 142: ...stall the passenger seat by installing the bolts and then tighten them to the spec ified torque TIP Make sure that the seat frame is properly secured 1 Panel B 2 Quick fastener screw 3 Bolt 1 2 2 3 2...

Page 143: ...p cover by installing the bolts and quick fastener screw 5 Install panel A and the hood Panels C and D To remove a panel 1 Pull the tab on the panel lock up and then turn the panel lock 1 4 turn clock...

Page 144: ...9 17 9 2 Remove the panel as shown To install a panel 1 Place the panel in the original position 1 Panel C 1 Panel D 1 1 1 Panel C 1 Panel D 1 1 UBAS11E0 book Page 17 Friday October 23 2020 6 02 PM...

Page 145: ...foreign material en ters the oil tank To check the engine oil level 1 Park the vehicle on a level surface 2 Remove panel D See page 9 11 3 Start the engine and warm it up to a nor mal operating temper...

Page 146: ...s not to overfill be yond the maximum level mark 7 Check the O ring for damage and re place it if necessary 8 Install the engine oil tank filler cap 9 Install the panel To change the engine oil 1 Park...

Page 147: ...5 Remove the engine oil tank filler cap and the cylinder head cap 6 Place an oil pan under the oil tank to col lect the used engine oil 1 Engine oil tank cover 2 Bolt 1 2 1 Engine oil tank filler cap...

Page 148: ...ed gasket TIP A mark is stamped on the crankcase near the engine oil drain bolt 10 Install the engine oil drain bolt with new gasket the oil tank drain bolt with new gasket and then tighten the bolts...

Page 149: ...gine warm it up for several minutes and then turn it off 15 Remove the engine oil tank filler cap and then add sufficient oil of the recommend ed type to raise it to the maximum level mark on the dips...

Page 150: ...and check for the cause 18 Stop the engine wait at least ten minutes and then check the oil level one last time 19 Install the engine oil tank cover by install ing the bolts 20 Install the panel To ch...

Page 151: ...oil draining pro cedure 6 Remove the oil filter cartridge with an oil filter wrench Make sure the O ring is re moved together with the oil filter car tridge If the O ring remains attached to the crank...

Page 152: ...ew oil filter cartridge TIP Make sure that the O ring is properly seated 8 Install the new oil filter cartridge and then tighten to the specified torque 1 Oil filter cartridge 2 Oil filter wrench 2 1...

Page 153: ...the center bot tom panel into place as shown and then hook the left and right sides of the center bottom panel into place 11 Install the center bottom panel bolts and then tighten them to the specifi...

Page 154: ...htening them to the specified torque 1 Bolt A 2 Bolt B 3 Bolt C 1 2 3 1 Bolt A 2 Bolt B 3 Bolt C Tightening torques Bolt A 7 N m 0 7 kgf m 5 2 lb ft Bolt B 7 N m 0 7 kgf m 5 2 lb ft Bolt C 7 N m 0 7 k...

Page 155: ...com ponent We form teams of specialists in the fields of mechanical engineering chemistry electronics and track testing and have them develop the engine together with the oil it will 1 Rear bottom pa...

Page 156: ...the transmis sion oil at the intervals specified in the period ic maintenance chart NOTICE ECB02910 When checking or changing the transmis sion oil make sure that no foreign material enters the trans...

Page 157: ...the O ring for damage and re place it if necessary 6 Install the transmission oil filler cap 7 Install the panel To change the transmission oil 1 Place an oil pan under the transmission case to colle...

Page 158: ...on with the specified amount of the recommended oil 8 Install the transmission oil filler cap 9 Start the engine and let it idle while checking for oil leakage 10 Stop the engine and check the oil lev...

Page 159: ...se The oil level should be at the brim of the filler hole 3 If the oil is below the brim of the filler hole add sufficient oil of the recommended type to raise it to the correct level 4 Check the gask...

Page 160: ...oil up to the brim of the filler hole 6 Check the oil filler bolt gasket for dam age and replace it if necessary 7 Install the oil filler bolt and its gasket and then tighten the bolt to the specified...

Page 161: ...ar oil level 1 Park the vehicle on a level surface 2 Remove the differential gear oil filler bolt and its gasket and then check the oil lev el It should be up to the brim of the filler hole 3 If the l...

Page 162: ...olt and their gasket to drain the oil 4 Install the differential gear oil drain bolt and its new gasket and then tighten the bolt to the specified torque 5 Refill the differential gear case with the r...

Page 163: ...ater at a 1 1 ratio NOTICE ECB02190 Mix antifreeze with distilled water only However if distilled water is not available soft water may be used for refilling Do not use hard water or salt water since...

Page 164: ...ne If water has been used instead of coolant replace it with coolant as soon as possible otherwise the cooling system will not be protected against frost and corro sion If water has been added to the...

Page 165: ...y a Yamaha dealer EBU35121 Checking the spark plugs The spark plug is an important engine com ponent which should be periodically checked preferably by a Yamaha dealer Since heat and deposits will cau...

Page 166: ...maha dealer check the vehicle If a spark plug shows signs of electrode ero sion and excessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be...

Page 167: ...p fits tightly To remove the spark plug cap simply twist it back and forth while pulling it out to install it twist it back and forth while pushing it in EBU38320 Air filter maintenance This model is...

Page 168: ...d the pos sibility of unfiltered air entering the engine NOTICE ECB02270 Never operate the engine with the air filter element removed Doing so would allow unfiltered air to enter causing rapid en gine...

Page 169: ...am air filter 3 Remove the foam air filter element from the air filter frame 1 Air filter case cover lock 2 Air filter case cover 3 Match mark 1 2 3 1 Foam air filter 1 UBAS11E0 book Page 42 Friday Oc...

Page 170: ...not twist the foam materi al when squeezing it ECB02970 6 Wash the foam material in warm soapy water to remove remaining solvent then rinse thoroughly with plain warm water 7 Squeeze out the excess w...

Page 171: ...ir filter case cover and lock it into place by turning the air filter case cover lock clockwise TIP Make sure that the match mark on the cover lock is aligned with the close match mark on the air filt...

Page 172: ...ped and the exhaust system is cool before cleaning the spark arrester Do not start the engine while cleaning the ex haust system 1 Remove the tailpipe cover by removing the tailpipe cover bolts 1 Air...

Page 173: ...portion of the tailpipe and inside of the tailpipe housing 5 Install the gasket and then insert the tail pipe into the muffler and align the bolt holes 6 Install the tailpipe bolts and tighten them to...

Page 174: ...ould be performed by a Yamaha dealer WARNING EWB02572 Operating with improperly serviced or ad justed brakes could lead to a loss in brak ing ability and an accident EBU35150 Checking the front and re...

Page 175: ...he wear indicator groove has al most disappeared have a Yamaha dealer re place the brake pads as a set EBU36610 Checking the brake and YCC S clutch fluid levels Before starting off check that the brak...

Page 176: ...9 11 For an accurate reading make sure the ve hicle is parked on a level surface 1 Brake fluid reservoir 2 YCC S clutch fluid reservoir 3 Minimum level mark Specified fluid for brake and YCC S clutch...

Page 177: ...areful that water or dust does not enter the brake or YCC S clutch fluid reservoir when refilling Water will signif icantly lower the boiling point of the fluid and may result in vapor lock NOTICE ECB...

Page 178: ...essary to check the YCC S clutch fluid level and check the hy draulic system for leakage before each drive If the YCC S clutch plates wear out shifting becomes rough or clutch slippage will occur caus...

Page 179: ...nt Periodically check the parking brake lever free play and adjust it if necessary 1 Shift the transmission into first gear 2 Check the parking brake lever free play The maximum free play is equal to...

Page 180: ...t 7 Turn the adjusting nut in direction a to increase the free play or in direction b to decrease the free play 8 Tighten the locknut and then slide the rubber cover to its original position 9 Install...

Page 181: ...ct operation which may cause an accident or injury In spect control cables frequently and re place damaged cables Corrosion can result when the outer covering of control cables becomes damaged Cables...

Page 182: ...in the periodic maintenance chart Have a Yamaha dealer replace the stabilizer bushes if necessary Front Rear EBU35211 Upper and lower arm pivot lubrication left and right Lubricate the upper and lowe...

Page 183: ...nuckle upper and lower pivots with a grease gun EBU35220 Drive shaft universal joint lubrication Lubricate the drive shaft universal joint with a grease gun Recommended lubricant Lithium soap based gr...

Page 184: ...l 1 Loosen the wheel nuts 2 Elevate the vehicle and place a suitable stand under the frame 3 Remove the nuts from the wheel 4 Remove the wheel Recommended lubricant Lithium soap based grease Recommend...

Page 185: ...en replaced Tighten the bead lock bolts to the specified torque in a crisscross pattern EBU32620 Tire replacement Always use the same size and type of tires recommended in this owner s manual The tire...

Page 186: ...t handling and stability This can cause a loss of control The tires listed below have been approved by Yamaha Motor Manufacturing Corporation of America for this model EBU33090 Wheel installation 1 In...

Page 187: ...discharged re charge it as soon as possible WARNING EWB03410 Avoid battery contact with skin eyes or clothing Shield eyes when working near batteries Keep out of reach of children You could be poison...

Page 188: ...ey to off 2 Remove panel A See page 9 11 3 Remove the battery holding plate by re moving the bolts 4 Disconnect the negative battery lead first then the positive battery lead by remov ing their bolt N...

Page 189: ...electrical accesso ries NOTICE ECB00933 To charge a VRLA valve regulated lead acid battery a special battery charger is required Using a conventional battery charger will damage the battery To store...

Page 190: ...mpartment 2 Connect the positive battery lead first then the negative battery lead by install ing their bolt NOTICE When installing the battery the main switch must be off and the positive lead must b...

Page 191: ...ies However if the vehicle must be jump started proceed as follows 1 Turn the key to off 2 Remove panel A See page 9 11 3 Remove the passenger seat cushion See page 5 26 4 Using a charged 12 volt batt...

Page 192: ...e lead of the jumper cable from the charged battery and the battery in the YXZ10YEXM YXZ10YESM YXZ10YEZM 8 Install the seat cushion and the panel EBU35255 Fuse replacement The main fuse the fuel injec...

Page 193: ...ever use any material in place of the proper fuse Using an improper fuse can cause damage to the electrical system and may lead to a fire EWB03440 1 Headlight fuse HEAD 2 Signaling system fuse SIGNAL...

Page 194: ...ain fuse 50 0 A Fuel injection system fuse 15 0 A Headlight fuse 15 0 A Ignition fuse 15 0 A Auxiliary DC jack fuse 10 0 A Signaling system fuse 10 0 A Four wheel drive motor fuse 10 0 A Sub radiator...

Page 195: ...ll illuminate When the headlights are set to high beam both halves of each lamp will illuminate TIP The auxiliary lights YXZ10YEZM come on only when set to high beam EBU32681 Headlight beam adjustment...

Page 196: ...re are no user replaceable bulbs If one or more interior lights do not come on check for a loose connection check the fus es and then have a Yamaha dealer check the vehicle EBU32700 Troubleshooting Al...

Page 197: ...on your vehicle Imita tion parts may look like Yamaha parts but they are often inferior Consequently they have a shorter service life and can lead to ex pensive repair bills WARNING EWB03450 When che...

Page 198: ...aha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check...

Page 199: ...mmended coolant as soon as possible The engine will tend to overheat if the radiator is caked with mud or if air was not properly bled from the cooling system Wait until the engine has cooled Check th...

Page 200: ...es several times at slow speeds to let friction dry the brakes Wet brakes may have reduced stopping ability in creasing the chance of an accident EWB03471 NOTICE Excessive water pres sure may cause wa...

Page 201: ...or equivalent product Follow the instruc tions on the product label Operate the vehicle for at least 5 minutes to distribute treated fuel through the fuel system 2 Remove the spark plugs and pour one...

Page 202: ...he battery in an ex cessively warm or cold place more than 30 C 90 F or less than 0 C 32 F Use of Fuel Med Rx or another high quality fuel stabilizer eliminates the need to drain the fuel system Consu...

Page 203: ...ical permissible mass Maximum load curb weight 1065 0 kg 2348 lb Curb weight 691 0 kg 1523 lb YXZ10YEXM 709 0 kg 1563 lb YXZ10YESM 737 0 kg 1625 lb YXZ10YEZM Loading Maximum load 328 0 kg 723 lb Total...

Page 204: ...tial gear oil Type SAE 80W 90 API GL 5 Hypoid gear oil Quantity 0 18 L 0 19 US qt 0 16 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 56 L 0 59 US qt 0 49 Imp qt Radiator inc...

Page 205: ...NHS Manufacturer model MAXXIS M917 BIGHORN YXZ10YESM YXZ10YEXM MAXXIS ML19 ML19A CARNAGE YXZ10YEZM Rear tire Size 29 x 11 00R 14NHS Manufacturer model MAXXIS M918 BIGHORN YXZ10YESM YXZ10YEXM MAXXIS ML...

Page 206: ...ne Spring Coil spring Shock absorber Gas hydraulic damper Wheel travel 412 mm 16 3 in Rear suspension Type Double wishbone Spring Coil spring Shock absorber Gas hydraulic damper Wheel travel 432 mm 17...

Page 207: ...g indicator light LED Half clutch indicator light LED Launch system indicator light LED YCC S system warning light LED Fuses Main fuse 50 0 A Fuel injection system fuse 15 0 A EPS fuse 40 0 A Headligh...

Page 208: ...applicable ARB evaporative emission control standards A violation of this require ment is punishable by civil and or criminal punishment EBU39280 Vehicle data recording This model s control unit s sto...

Page 209: ...this data to a third party except in the following cases In addi tion Yamaha may provide vehicle data to a contractor in order to outsource services re lated to the handling of vehicle data Even in th...

Page 210: ...ose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inope...

Page 211: ...he maintenance work is required It is not acceptable proof of maintenance work MAINTENANCE INTERVAL DATE OF SERVICE MILEAGE SERVICING DEALER NAME AND ADDRESS REMARKS month km mi hours 1 240 150 20 3 1...

Page 212: ...nspection and repairs at such dealer s place of business 2 EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each...

Page 213: ...ny later date 3 Each Yamaha Side x Side dealer is held responsible for his setup service and war ranty repair work Q Is the warranty transferable to second owners A Yes The remainder of the existing w...

Page 214: ...pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives yo...

Page 215: ...imited Warranty expires You can also save money Y E S costs less within the first 90 days after you buy your Yamaha See your dealer today A special note If visiting your dealer isn t convenient contac...

Page 216: ...s 5 31 D Data recording vehicle 12 1 Differential gear lock indicator light 5 3 Differential gear oil Periodic maintenance 9 34 Differential gear Pre operation check 6 6 Doors 5 25 Drive mode selectin...

Page 217: ...emission control system 9 4 Maintenance charts 9 4 Maintenance record 12 4 Model label 1 1 Multi function meter unit 5 10 N Neutral indicator light 5 2 Noise regulation 12 3 O Owner s Manuals and Too...

Page 218: ...peration check 6 6 Troubleshooting 9 69 Troubleshooting charts 9 71 U Upper and lower arm pivot lubrication 9 55 V Valve clearance 9 47 Vehicle Emission Control Information label 12 1 Vehicle identifi...

Page 219: ...right right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha enginee...

Page 220: ...DIC183 PRINTED IN USA 2020 11 0 4 1 CR E...

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