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Yamaha YXF10WRAN, Owner'S Manual

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9-43

9

3. Turn the adjusting nut in direction (b) to

make the brake light come on later.

EBU32561

Cable inspection and lubrication

WARNING

EWB03380

Damaged cables could restrict operation,
which may cause an accident or injury. In-
spect control cables frequently and re-
place damaged cables. Corrosion can
result when the outer covering of control
cables becomes damaged. Cables can
also become frayed or kinked.

Lubricate the cable ends. If the cables do not
operate smoothly, ask a Yamaha dealer to re-
place them.

EBU36760

Pedal lubrication

The pivoting parts of the brake and accelera-
tor pedals should be lubricated periodically to
prevent rust and ensure smooth operation.

Recommended lubricant:

Yamalube LubezAll

Recommended lubricant:

Lithium-soap-based grease

UB4J12E0.book Page 43 Tuesday, June 22, 2021 1:23 PM

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Summary of Contents for YXF10WRAN

Page 1: ...0WRLN READ THIS MANUAL CAREFULLY It contains important safety information NOTICE The removal or modification of evaporative emission related parts on this OHRV is illegal Violators may be subject to c...

Page 2: ...reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently...

Page 3: ...c maintenance and inspection procedures If you have any ques tions regarding the operation or maintenance of your vehicle please consult a Yamaha dealer WARNING EWB04330 Read this manual carefully bef...

Page 4: ...afety alert symbol It is used to alert you to poten tial personal injury hazards Obey all safety messages that fol low this symbol to avoid possible injury or death A WARNING indicates a hazardous sit...

Page 5: ...choosing where to operate this vehicle It is illegal to operate this vehicle on public lands where vehicles its size are prohibited This vehicle complies with all state off highway noise level and spa...

Page 6: ...16 Winch switch if equipped 5 16 On Command drive knob 2WD 4WD DIFF LOCK 5 17 D mode knob SPORT TRAIL CRAWL if equipped 5 18 Suspension mode switch if equipped 5 19 Accelerator pedal 5 19 Brake pedal...

Page 7: ...Fuel 6 3 Engine oil 6 5 Transmission 6 6 Coolant 6 6 Final gear 6 6 Differential gear 6 6 Accelerator pedal 6 6 Seat belts 6 6 Passenger handhold 6 7 Steering 6 7 Fittings and fasteners 6 7 Instrument...

Page 8: ...e pads 9 38 Checking the parking brake pads 9 38 Checking the brake fluid level 9 39 Brake fluid replacement 9 40 Checking the brake pedal 9 40 Checking the accelerator pedal 9 41 Parking brake lever...

Page 9: ...R INFORMATION 12 1 Vehicle Emission Control Information label 12 1 Emission Regulation California 12 1 Vehicle data recording 12 1 NOISE REGULATION for USA 12 3 MAINTENANCE RECORD 12 4 YAMAHA MOTOR CO...

Page 10: ...ICLE IDENTIFICATION NUMBER MODEL LABEL INFORMATION KEY IDENTIFICATION NUMBER EBU32800 Vehicle identification number The vehicle identification number is stamped into the frame The vehicle identificati...

Page 11: ...l EBU32790 Key identification number The key identification number is stamped on the key as shown in the following illustration This number can be used for ordering a new key 1 Model label 1 1 1 1 Mod...

Page 12: ...1 3 1 1 Key identification number 1 UB4J12E0 book Page 3 Tuesday June 22 2021 1 23 PM...

Page 13: ...2 1 2 EBU31130 LOCATION OF THE WARNING AND SPECIFICATION LABELS 2 1 1 1 2 3 2 2 4 4 5 4 4 6 7 6 7 8 9 8 9 10 10 10 11 11 11 12 12 13 13 12 13 UB4J12E0 book Page 1 Tuesday June 22 2021 1 23 PM...

Page 14: ...2 2 2 17 18 16 15 14 17 UB4J12E0 book Page 2 Tuesday June 22 2021 1 23 PM...

Page 15: ...contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available...

Page 16: ...hift a loose load could change handling unexpectedly or be thrown forward and strike occupants Keep weight in the cargo bed centered side to side and as low as possible Top heavy loads increase the ri...

Page 17: ...YAMAHA MOTOR CORPORATION U S A 6555 Katella Avenue Cypress California 90630 5101 U S A B4J F4164 00 The original equipment overhead structure on this vehicle meets US OSHA and ISO 3471 requirements fo...

Page 18: ...3174 lbs 1440 kg maximum including vehicle weight of operator passengers accessories cargo and if applicable trailer tongue weight OPERATING TIRE PRESSURE With tires cold set as follows VEHICLE LOAD o...

Page 19: ...r other accidents Secure load to prevent it from shifting Never load more than 620 N 63 kgf 141 lbf tongue weight on towing bracket Do not tow more than 8888 N 907 kgf 2000 lbf rolling weight trailer...

Page 20: ...exceed seating capacity 3 passengers Read Owner s Manual Read Tips Guide for the Recreational Off Highway Vehicle Driver Follow All Instruction and Warnings Rollovers have caused severe injuries and...

Page 21: ...Off Highway Vehicle Can Cause Severe Injury or Death Be Prepared Fasten seat belts Wear an approved helmet eye protection and protective gear Passengers must be able to reach the handhold while keepi...

Page 22: ...ne else to operate your vehicle or ride as a passenger if you are unsure that he she is willing and able to follow these instructions Get to know your vehicle This off road vehicle will handle and man...

Page 23: ...against the backrests The passengers must be able to reach and hold the passenger handhold within the cage frame The driver and passengers should wear an approved motorcycle helmet that fits properly...

Page 24: ...abel next to hitch for tongue weight and trailer load limits Keep weight in the cargo bed centered side to side and as low and as far forward as possible Secure cargo so that it will not shift a loose...

Page 25: ...Turning the steering wheel too far or too fast can result in a rollover Avoid sideways sliding skidding or fishtailing rear wheel sliding and never do donuts Slow down before entering a turn and avoid...

Page 26: ...avel Do not operate the vehicle in fast flowing water or water deeper than 41 cm 16 in If you must cross shallow slow moving water choose your path carefully to avoid sharp drop offs large rocks or sl...

Page 27: ...carbon monoxide poisoning leave the area immediately get fresh air and SEEK MED ICAL TREATMENT Do not run engine indoors Even if you try to ventilate engine exhaust with fans or open win dows and doo...

Page 28: ...cessories or modifications are not suitable because of potential safety hazards to you or others Installing aftermarket products or having other mod ifications performed to your Wolverine RMAX4 that c...

Page 29: ...6 6 5 7 8 7 9 10 11 1 Winch if equipped 2 Fuses 3 Battery 4 Air filters 5 Shoulder bolster 6 Seat belt 7 Door 8 Engine oil tank 9 Coolant reservoir 10 Brake fluid reservoir 11 Front shock absorber ass...

Page 30: ...1 2 3 3 6 7 8 5 4 1 Brake tail light 2 Cargo area 3 Seat belt 4 Fuel tank cap 5 Transmission oil dipstick 6 Oil filter cartridge 7 Rear shock absorber assembly 8 Spark arrester UB4J12E0 book Page 2 Tu...

Page 31: ...equipped 6 Suspension mode switch if equipped 7 Winch switch if equipped 8 Auxiliary DC jack 9 Storage compartment 10 Front passenger handhold 11 Glove compartment 12 USB jack if equipped 13 Drive sel...

Page 32: ...vehicle you have purchased may differ slightly from those shown in the figures of this man ual 1 2 2 2 1 Rear passenger handhold 2 Auxiliary DC jack if equipped UB4J12E0 book Page 4 Tuesday June 22 20...

Page 33: ...s and the multi function meter can be confirmed at this time EBU31241 Off position All electrical circuits are switched off The key can be removed EBU31251 Start position The electric starter is engag...

Page 34: ...39330 Parking brake indicator light This indicator light comes on when the park ing brake is applied 1 Differential gear lock indicator light 2 Low range indicator light 3 High range indicator light 4...

Page 35: ...rn off When 4WD is selected is displayed And when 4WD with differential lock is selected is dis played TIP See pages 5 17 and 7 6 for more informa tion on selecting the drive mode Due to the synchroni...

Page 36: ...and allow it to cool See page 9 59 TIP When the coolant temperature is too cold engine power is restricted After the coolant temperature warning light goes off release the accelerator pedal and then...

Page 37: ...a dealer check the vehicle EBU39381 Electric Power Steering warning light This warning light comes on when the key is turned to on and then goes off once the engine is started If the warning light re...

Page 38: ...e warning light remains on have a Yamaha dealer check the vehicle EBU39660 Helmet reminder light The reminder light comes on and stays on while the key is turned to on to remind the occupants to alway...

Page 39: ...set to MPH or km h This also changes the odometer and tripmeter units between miles and kilometers To change the display be tween MPH and km h turn the key to off then while holding the SELECT button...

Page 40: ...reset at the last maintenance Push the SELECT button to switch between the odometer ODO the tripmeters TRIP A and TRIP B and the service tripmeter in the following order ODO TRIP A TRIP B ODO To rese...

Page 41: ...nd the coolant temperature display in the following or der CLOCK HOUR VOLT CLOCK To set the clock 1 Set the display to the clock 2 Push both the SELECT button and RESET button until the hour digits st...

Page 42: ...e faulty If this occurs have a Yamaha dealer check or repair the vehicle Coolant temperature display When the coolant is in normal operating tem perature range the temperature is displayed When the co...

Page 43: ...nt icon This indicator comes on when the speed lim iter is turned on See page 5 14 Fuel gauge The fuel gauge indicates the amount of fuel in the fuel tank The display segments of the fuel gauge disapp...

Page 44: ...how to select them see page 5 18 TIP When the Speed Management System switch page 5 14 is set to the on position the D mode function is deactivated and the D mode indicator disappears Suspension mode...

Page 45: ...m the selected brightness level and exit the brightness control mode Error code display This model is equipped with a self diagnostic device for various electrical circuits If a problem is detected in...

Page 46: ...ipped with a Speed Man agement System When the Speed Manage ment System switch is set to the position the vehicle s top speed is limited to approximately 40 km h 25 mph WARNING This system works via t...

Page 47: ...he speed management icon comes on See page 5 11 TIP The main switch must be turned to off and then back to on before Speed Management System changes are recog nized by the vehicle WARNING EWB04210 Bef...

Page 48: ...for an extended period of time The battery may discharge to the point that the electric starter will not have enough power to crank the engine If this should happen remove the battery and re charge it...

Page 49: ...lied to the rear wheels only 4WD four wheel drive Power is sup plied to the front and rear wheels DIFF LOCK four wheel drive with the differential gear locked Power is supplied to the front and rear w...

Page 50: ...Mode TRAIL Mode TRAIL offers smooth acceleration linear engine response and strong engine braking This mode is suitable for driving on tight trails or general driving Mode SPORT Mode SPORT offers str...

Page 51: ...front and rear shock absorb ers can be adjusted This model has three suspension modes FIRM MEDIUM and COMFORT To in crease the damping force and thereby harden the damping push the suspension mode swi...

Page 52: ...rake pedal to slow and stop the vehicle This model is equipped with a brake override system When the accelerator pedal is pressed and then the brake pedal is also pressed engine speed will be automati...

Page 53: ...the lever to its original position TIP Spring tension helps return the lever to its original position If you drive the vehicle with the parking brake engaged a buzzer will sound EBU31441 Drive select...

Page 54: ...he drive belt The V belt will wear more quickly when heat ed Heat stress factors include High ambient temperatures above 30 C 86 F Heavy loads passengers and or cargo Heavy drag soft sand hill climbin...

Page 55: ...wing it down clockwise EBU37390 Doors The door handle is located on the inside of each door To open a door pull the handle To close a door push or pull the door inward until it is securely latched Be...

Page 56: ...ions on the rear of the seat cushion under the seat frame and then insert the projection on the front of the cushion into the grommet while pushing the cushion downward Make sure the seat is properly...

Page 57: ...eat may sud denly change position which may lead to an accident EWB03990 To adjust the driver seat position pull the driver seat position adjusting lever upward and move the seat to the desired positi...

Page 58: ...tion which may lead to an accident EWB04000 To adjust the steering wheel position pull the steering wheel position adjusting lever and move the steering wheel to the desired posi tion TIP Adjust the...

Page 59: ...in the vehicle See page 8 5 TIP If the vehicle is driven without the driver seat belt fastened a buzzer will sound If the vehicle is driven without the driver seat belt fastened engine power will be...

Page 60: ...tments are located as shown When storing any documents in the storage compartments be sure to wrap them in a plastic bag so that they will not get wet When washing the vehicle be careful not to let an...

Page 61: ...s may spill and the glass contain ers may be thrown about and break and possibly injure people in the vehicle dur ing sudden braking or an accident Do not place any other items than seal able plastic...

Page 62: ...92 Cargo bed The rear passenger seats fold up and slide forward WARNING EWB03250 Never carry passengers in the cargo bed 1 Cup holder 1 Cup holder 1 1 1 1 1 1 1 1 1 Cargo bed 2 Folded rear seat 2 1 UB...

Page 63: ...loads See page 7 8 for precaution information Moving a rear seat forward 1 Pull the rear of the seat cushion to lift it up 2 While pulling the seat lock lever slide the seat forward completely until...

Page 64: ...rtment cover and place the buck les in the compartment 4 Install the seat belt buckle storage com partment cover 1 Seat lock lever 1 1 Seat belt buckle storage compartment cover 1 Buckle 1 1 1 1 1 1 U...

Page 65: ...ever slide the seat rearward completely until it locks in place 4 Place the seat cushion in its original posi tion Opening and closing the tailgate NOTICE ECB02100 The tailgate is not designed to hold...

Page 66: ...See page 5 19 for more information on selecting the suspension mode WARNING EWB04400 Suspension components become hot during operation Never touch the com pression damping force adjuster or the oil r...

Page 67: ...n the illustra tion The shorter distance A is the higher the spring preload the longer distance A is the lower the spring preload 1 Locknut 2 Spring preload adjusting nut 3 Special wrench 1 1 1 2 2 3...

Page 68: ...pression damping force and thereby harden the compression damp ing turn the compression damping force ad juster in direction a To decrease the compression damping force and thereby soften the compress...

Page 69: ...heat source This may cause the unit to explode due to excessive gas pressure Do not deform or damage the cylinders in any way Cylinder damage will result in poor damping performance Do not dispose of...

Page 70: ...pe NOTICE ECBM0051 Prolonged winching can overheat the winch motor and can drain the vehicle s battery even when the engine is idling Al low the winch motor to cool and the bat tery to recharge betwee...

Page 71: ...C jacks one in the dashboard and one in front of the rear left passenger seat YXF10WRLN This vehicle is equipped with two 12 V DC jacks one in the dashboard and one in front of the rear left passenger...

Page 72: ...2111 The combined load of the accessories connected to the front and rear auxiliary DC jacks must never exceed the stated maximum capacity Exceeding the max imum capacity may overload the circuit and...

Page 73: ...wered by Magellan for USA YXF10WRAN This vehicle is equipped with a connector for a GPS and navigation display See your Yamaha dealer or visit shopyamaha com for details YXF10WRZN YXF10WRLN This vehic...

Page 74: ...accident or equipment damage Do not operate the vehicle if you find any problem If a problem can not be corrected by the procedures provided in this manual have the vehicle inspected by a Yamaha deale...

Page 75: ...old Check for stability and proper fastening 6 7 8 9 Steering Check for proper operation 6 7 Fittings and fasteners Check all fittings and fasteners 6 7 Instruments lights and switches Check for prope...

Page 76: ...Brake fluid leakage Check to see if any brake fluid is leaking out of the pipe joints or the brake fluid reservoir Apply the brakes firmly for one minute If there is any leakage have the vehicle inspe...

Page 77: ...mediately 4 Be sure the fuel tank cap is closed se curely WARNING EWB02532 Gasoline is poisonous and can cause inju ry or death Handle gasoline with care Never siphon gasoline by mouth If you should s...

Page 78: ...ith the cap tightened before driving the vehicle Always place a portable fuel container on the ground before filling it Before removing the container cap touch the container with the fuel dispenser no...

Page 79: ...ack to the idle position when released Also check the accelerator pedal for excessive free play If the accelerator pedal is not in correct work ing order have the vehicle inspected before starting off...

Page 80: ...l noises or a rough feeling Have a Yamaha dealer repair as necessary for proper operation EBU31832 Fittings and fasteners Always check the tightness of chassis fittings and fasteners before starting o...

Page 81: ...me on both sides and must be adjust ed according to vehicle loading conditions Set the tire pressure as specified below WARNING Operation of this vehicle with improper tire pressure may cause severe i...

Page 82: ...i Front Minimum 103 0 kPa 1 030 kgf cm 15 0 psi Rear Minimum 103 0 kPa 1 030 kgf cm 15 0 psi VEHICLE LOAD of 200 0 510 0 kg 441 1124 lb FRONT Recommended 117 0 kPa 1 170 kgf cm 17 0 psi REAR Recommend...

Page 83: ...parts in the engine wear and polish them selves to achieve the correct operating clear ances During this period prolonged full throttle op eration or any condition that might result in excessive engi...

Page 84: ...started in any gear if the brake pedal is applied However it is recommended to shift into neutral before starting the engine 5 With your foot off the accelerator pedal start the engine by turning the...

Page 85: ...ur Improper gear selection may shorten the life of V belt Shifting neutral to high and high to low 1 Stop the vehicle and take your foot off the accelerator pedal 2 Apply the brake pedal then shift by...

Page 86: ...ake your foot off the ac celerator pedal and check behind you 2 Apply the brake pedal 3 Shift from neutral to reverse by moving the drive select lever along the shift guide When in reverse the reverse...

Page 87: ...eople or obstacles and then release the brake pedal 6 Press the accelerator pedal gradually and continue to watch to the rear while back ing 1 Drive select lever 2 L Low range 3 H High range 4 N Neutr...

Page 88: ...elected drive mode The drive train icon and the differential gear lock indicator light come on as follows Knob position Indication Drive mode 2WD two wheel drive Power is supplied to the rear wheels 4...

Page 89: ...and forth will help the differential gear lock to engage or disengage Driving with the differential gear not properly engaged or disengaged e g when the differential gear lock indicator light and the...

Page 90: ...ler hitch drawbar designed for use with a 2 5 cm receiver See page 5 38 WARNING EWB04260 Improper loading or towing can increase the risk of loss of control an overturn or other accident Keep weight i...

Page 91: ...g heavier loads or when towing a trailer WARNING EWB03320 Carrying loads or towing a trailer can in crease the risk of loss of control an over turn or other accident To reduce the risk of an accident...

Page 92: ...that product and only attach to the hitch or hitch bracket of the Wolverine RMAX4 WARNING Improperly pulling can cause serious injury or death Never exceed the pulling load limit of the Wolverine RMAX...

Page 93: ...YOUR VEHICLE This off road vehicle will handle and maneu ver differently from cars ATVs go carts golf cars and grounds keeping vehicles The Wolverine RMAX4 has higher ground clear ance and other feat...

Page 94: ...16 or older with a valid motor ve hicle license Check local laws for minimum age requirements The driver must be able to place both feet flat on the floorboard while seated upright with his her back a...

Page 95: ...able to place both feet on the floorboard while seated upright with their backs against the back rests Your passengers must be able to reach and hold the passenger handhold Allow only three passengers...

Page 96: ...ducts or have your vehicle modified you may put yourself and others at greater risk of serious injury or death You are re sponsible for any such changes to the ve hicle 1 Seat belt 2 Shoulder bolster...

Page 97: ...Body parts outside of vehicle can be struck by passing objects or crushed during vehicle rollover Do not put your hands or feet outside of the vehicle for any reason Do not hold onto the door cage fra...

Page 98: ...ation You may also fall completely out or be partial ly ejected from the vehicle which may lead to being crushed between the ground and the vehicle Wearing the seat belt helps you re main in the vehic...

Page 99: ...the vehicle your clothing or any equipment you are carrying 2 If the latch plate is not positioned in the correct location along the seat belt ad just its location up or down along the length of the b...

Page 100: ...chest If it is loose pull the belt out all the way and then let it retract 6 Check if the seat belt shoulder position suits the size of the driver and passen gers To adjust the seat belt shoulder posi...

Page 101: ...operation Your hand or arm may be struck by objects or crushed against outside objects or the ground during a rollover Passenger handhold The passenger handhold is provided to grip during operation t...

Page 102: ...ust ed to suit the passenger s preference To adjust the handhold position push the le ver and slide the handhold to desired posi tion Make sure that the handhold is properly secured before starting of...

Page 103: ...The floorboard allows you to brace your feet which helps you keep your body in the vehicle in the event of an accident or rollover Keep your feet on the floorboard during operation Steering wheel Kee...

Page 104: ...his quick motion could injure your thumbs or wrist if your thumbs or hand s are inside the steering wheel Grip the steering wheel so that your thumbs will not be hit by the spokes As an example see th...

Page 105: ...uries if any part of you is outside the vehicle cage frame pro tective structure during a rollover Help protect you if outside objects intrude inside the vehicle during operation Help protect you in t...

Page 106: ...turn Avoid higher speeds until you are thoroughly familiar with the oper ation of your vehicle Remember driving ag gressively or making abrupt maneuvers even on flat open areas can cause side rollover...

Page 107: ...accelerator pedal to regain directional control and avoid rollover For example if you feel the back of the vehi cle start to slide to your right steer to the right If you think or feel that the vehic...

Page 108: ...el Al ways allow for greater braking distance on rough loose or slippery surfaces Engine braking Engine compression braking is designed to assist you when operating your Wolverine RMAX4 off road With...

Page 109: ...pedal 2 Put the vehicle in DIFF LOCK 3 Turn the key to off 4 With the brake pedal applied set the parking brake 5 Block the front and rear wheels with rocks or other objects Loading The total weight o...

Page 110: ...mon sense and remember that some hills are too steep for you to climb or descend Use proper driving techniques to avoid rearward for ward or sideways rollovers on hills and slopes Drive straight up an...

Page 111: ...o stop Do not at tempt to turn the vehicle around With your foot on the brake pedal look behind you and plan your descent Shift the drive select lever into reverse so you can use engine braking to slo...

Page 112: ...vehicle airborne as injury loss of control and damage to the vehicle could occur Pavement This vehicle is designed for off road use only Avoid paved surfaces Turn gradually and go slowly if you must d...

Page 113: ...l slow down and put the vehicle in four wheel drive before driving on a slippery surface and plan your path to avoid making abrupt ma neuvers If you feel the vehicle begin to slide sideways or fishtai...

Page 114: ...where it is safe to do so Set the parking brake and get out to inspect the area thoroughly Look from both your approach side and exit side If you believe you can continue safely choose the path that w...

Page 115: ...hile using the ve hicle If you are not familiar with vehicle service have a Yamaha dealer perform the service WARNING EWB02563 Turn off the engine when performing main tenance unless otherwise specifi...

Page 116: ...in this manual is intended to provide you the owner with the necessary information for completing your own preventive maintenance and minor repairs Tools such as a torque wrench and other equipment a...

Page 117: ...ol system NO ITEM ROUTINE INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 240 150 1300 800 2500 1600 2500 1600 5000 3200 hours 15 80 160 160 320 1 Fuel line Check fuel hose for cracks or d...

Page 118: ...ol system for damage Replace if necessary 8 Air induction sys tem Check the air cut off valve reed valve and hose for damage Check condition and clean or replace if nec essary 9 Spark arrester Clean N...

Page 119: ...t Every 2 years 2 Primary air filter foam Clean Replace if necessary Every 300 600 km 200 400 mi more often in wet or dusty condi tions Secondary air fil ter paper Replace Every 2000 5000 km 1200 3000...

Page 120: ...ke pad wear Correct if necessary Replace pads if worn to the limit 11 Brake fluid Change Every 2 years 12 Accelerator pedal Check operation and free play 13 V belt Check operation Check for wear crack...

Page 121: ...just if necessary 19 Stabilizer bushes Check for cracks or other damage and re place if necessary 20 Rear knuckle up per and lower piv ots Lubricate with lithium soap based grease 21 Engine mounts Che...

Page 122: ...r cylinder and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged Transmission service Have the V belt inspected regularly Replace when worn or soon...

Page 123: ...0 Hood To remove 1 Pull the tab on each hood lock up and then turn the hood locks 1 4 turn clock wise 2 Remove the hood 1 Tab 1 1 1 1 Tab 2 Hood lock 1 Hood 1 2 1 UB4J12E0 book Page 9 Tuesday June 22...

Page 124: ...oil filter Check the engine oil level regularly In addi tion the oil must be changed and the filter re placed at the intervals specified in the periodic maintenance chart NOTICE ECB03020 Do not use o...

Page 125: ...off TIP If the engine is cold take the vehicle for a short drive or let it idle for approximately 10 minutes before checking the engine oil level 4 Remove the engine oil tank filler cap and wipe the d...

Page 126: ...and then install the quick fastener screws To change the engine oil 1 Park the vehicle on a level surface 2 Remove the rear cup holder panel 3 Start the engine warm it up for several minutes and then...

Page 127: ...engine oil from the oil tank Use a trough or a similar object as shown to prevent oil from spilling on the frame 1 Cylinder head cap 2 Engine oil tank filler cap 2 2 2 1 1 1 Engine oil tank drain bolt...

Page 128: ...to drain the oil from the oil cooler 11 Install the engine oil drain bolts engine oil tank drain bolt oil cooler drain bolts and their new gaskets and then tighten the bolts to the specified torques...

Page 129: ...of the recommend ed type to raise it to the maximum level mark on the dipstick TIP Be sure to wipe off spilled oil on any parts af ter the engine and exhaust system have cooled down 19 Install and ti...

Page 130: ...an oil filter wrench Make sure that the O ring is removed together with the oil filter car tridge If the O ring remains attached to the crankcase oil leakage may occur TIP An oil filter wrench is ava...

Page 131: ...ded engine oil Check the engine oil level and the vehicle for oil leakage Install the rear cup holder panel TIP Refer to steps 11 21 of the To change the engine oil section for the oil filling procedu...

Page 132: ...oil s qualities and blend in the ideal bal ance of additives to make sure the final oil clears our performance standards Thus Yamalube mineral semisynthetic and syn thetic oils have their own distinct...

Page 133: ...mission If necessary clean the filler cap and surrounding area To check the transmission oil level 1 Park the vehicle on a level surface 2 Remove the passenger seat cushion 3 Pull the tab to lift up t...

Page 134: ...um and maximum level marks 6 If the oil level is at or below the minimum level mark add oil TIP Add a sufficient amount to raise to the maxi mum level mark but do not overfill 7 Install the dipstick 8...

Page 135: ...ately when the drain bolt is loosened Take care not to lose the bolt 4 After draining the oil install the transmis sion oil drain bolt with a new gasket 5 Tighten the drain bolt to the specified torqu...

Page 136: ...this main tenance More frequent inspections are rec ommended if you often drive hard or operate in severe conditions When worn the V belt should be replaced to prevent unintended breakdowns Wear symp...

Page 137: ...ase The oil level should be at the brim of the filler hole 3 If the oil is below the brim of the filler hole add sufficient oil of the recommended type to raise it to the correct level 4 Check the gas...

Page 138: ...oil up to the brim of the filler hole 6 Check the oil filler bolt gasket for dam age and replace it if necessary 7 Install the oil filler bolt and its gasket and then tighten the bolt to the specifie...

Page 139: ...ear oil level 1 Park the vehicle on a level surface 2 Remove the differential gear oil filler bolt and its gasket and then check the oil lev el It should be up to the brim of the filler hole 3 If the...

Page 140: ...n bolt and their gasket to drain the oil 4 Install the differential gear oil drain bolt and its new gasket and then tighten the bolt to the specified torque 5 Refill the differential gear case with th...

Page 141: ...water at a 1 1 ratio NOTICE ECB02190 Mix antifreeze with distilled water only However if distilled water is not available soft water may be used for refilling Do not use hard water or salt water since...

Page 142: ...nstall the hood To change the coolant The coolant must be changed at the intervals specified in the periodic maintenance chart Have a Yamaha dealer change the coolant WARNING Never attempt to remove t...

Page 143: ...tem In addition the condition of the spark plugs can reveal the condition of the engine The porcelain insulator around the center electrode of each spark plug should be a me dium to light tan color th...

Page 144: ...e wrench is not available when in stalling the spark plug a good estimate of the correct torque is 1 4 1 2 turn past finger tight However the spark plug should be tightened to the specified torque as...

Page 145: ...mi TIP Service the air filters more frequently when operating in wet or dusty environments Whenever air filter maintenance is performed check the air inlet for obstructions and the air filter case fo...

Page 146: ...er 1 Remove the hood 2 Remove the air filter case cover by un hooking the air filter case cover holders 3 Remove the foam air filter 4 Pull off the air filter element lock plate and then remove the fo...

Page 147: ...ter to remove remaining solvent then rinse thoroughly with plain warm water 8 Squeeze out the excess water NOTICE Do not twist the foam material when squeezing it ECB02970 9 Allow the foam air filter...

Page 148: ...ter 1 Remove the hood 2 Remove the primary air filter 3 Remove the secondary air filter by re moving the screws 4 Insert a new air filter element and tighten the screws 5 Install the primary air filte...

Page 149: ...cle After operating in water deep enough to allow water to enter the V belt case remove the drain plug to drain any water from the case If water drains from the V belt case after re moving the drain p...

Page 150: ...tart the engine while cleaning the ex haust system 1 Remove the tailpipe bolts 2 Remove the tailpipe by pulling it out of the muffler and then remove the gasket 3 Tap the tailpipe lightly and then use...

Page 151: ...l the bolts and tighten them to the specified torque EBU32460 Valve clearance The correct valve clearance changes with use resulting in improper fuel air supply or engine noise To prevent this the val...

Page 152: ...EBU35150 Checking the front and rear brake pads Check each brake pad for damage and mea sure the lining thickness If a brake pad is damaged or if the lining thickness is less than 1 0 mm 0 04 in have...

Page 153: ...g brak ing performance Clean the filler cap before removing Use only DOT 4 brake fluid from a sealed container Use only the specified brake fluid other wise the rubber seals may deteriorate causing le...

Page 154: ...ent Complete fluid replacement should be done only by trained Yamaha service personnel Have a Yamaha dealer replace the following components during periodic maintenance or when they are damaged or lea...

Page 155: ...lever free play adjust ment Periodically check the parking brake lever free play 1 Shift the drive select lever into low gear L 2 Check the parking brake lever free play The maximum free play is equa...

Page 156: ...akes effect WARNING EWB04220 The brake light switch is part of the brake override system Improper adjustment may prevent the brake override system from working properly If necessary adjust the brake l...

Page 157: ...ult when the outer covering of control cables becomes damaged Cables can also become frayed or kinked Lubricate the cable ends If the cables do not operate smoothly ask a Yamaha dealer to re place the...

Page 158: ...ntervals specified in the periodic maintenance chart Have a Yamaha dealer replace the stabilizer bushes if necessary Front Rear EBU32590 Rear knuckle upper and lower pivot lu brication left and right...

Page 159: ...al 1 Loosen the wheel nuts 2 Elevate the vehicle and place a suitable stand under the frame 3 Remove the nuts from the wheel 4 Remove the wheel Recommended lubricant Lithium soap based grease Recommen...

Page 160: ...l four tires at the same time If that is not possible you must re place the tires in pairs front or rear with tires of the same size and type as the originals Never replace just one tire WARNING EWB03...

Page 161: ...battery There is no need to check the electrolyte or to add dis tilled water However the battery lead con nections need to be checked and tightened and the battery terminals cleaned if corroded If the...

Page 162: ...f water or milk Follow with milk of magnesia beaten egg or vegetable oil Get prompt medical attention EYES Flush with water for 15 minutes and get prompt medical attention WARNING EWB03420 Batteries m...

Page 163: ...s instructions or have a Yamaha dealer charge it for you Keep in mind that the battery tends to dis charge more quickly if the vehicle is equipped with optional electrical accesso ries NOTICE ECB0093...

Page 164: ...Be sure the battery is fully charged 1 Place the battery in its compartment 2 Connect the positive battery lead first then the negative battery lead by install ing their bolt NOTICE When installing t...

Page 165: ...ot reverse the polarity of the jumper cables when connecting to the batteries 1 Turn the key to off 2 Remove the hood See page 9 9 3 Using a charged 12 volt battery connect the positive lead of the ju...

Page 166: ...tery and the battery in the vehicle 7 Install the hood EBU32665 Fuse replacement The fuses are located under the hood If an electrical problem is suspected check the fuses and replace if necessary 1 J...

Page 167: ...ed amperage Never use any material in place of the proper fuse Using an improper fuse can cause damage to the electrical system and may lead to a fire EWB03440 1 Spare fuse 2 Accessory fuse ACC 3 Elec...

Page 168: ...n check the headlight fuse and then have a Yamaha dealer check the ve hicle TIP When the headlights are set to low beam the outer two headlights come on When the headlights are set to high beam all fo...

Page 169: ...hood See page 9 9 2 Remove the headlight cover by removing the quick fastener screws 3 To raise the beam turn the headlight beam adjusting bolt in direction a To lower the beam turn the headlight bea...

Page 170: ...D brake tail light there are no replaceable bulbs If a light does not come on check for a loose connection check the fuses and then have a Yamaha dealer check the vehicle TIP When the transmission is...

Page 171: ...a Yamaha dealer ship have the tools experience and know how to properly service your vehicle Use only genuine Yamaha parts on your vehicle Imita tion parts may look like Yamaha parts but they are ofte...

Page 172: ...maha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check...

Page 173: ...ommended coolant as soon as possible The engine will tend to overheat if the radiator is caked with mud or if air was not properly bled from the cooling system Wait until the engine has cooled Check t...

Page 174: ...kes several times at slow speeds to let friction dry the brakes Wet brakes may have reduced stopping ability in creasing the chance of an accident EWB03471 NOTICE Excessive water pres sure may cause w...

Page 175: ...d amount of Fuel Med Rx available from your Yamaha dealer or equivalent product Follow the instruc tions on the product label Operate the vehicle for at least 5 minutes to distribute treated fuel thro...

Page 176: ...the battery in an ex cessively warm or cold place more than 30 C 90 F or less than 0 C 32 F Use of Fuel Med Rx or another high quality fuel stabilizer eliminates the need to drain the fuel system Cons...

Page 177: ...2022 lb YXF10WRAN 930 0 kg 2050 lb YXF10WRZN 934 0 kg 2059 lb YXF10WRLN Engine Combustion cycle 4 stroke Cooling system Liquid cooled Valve train DOHC Cylinder arrangement Inline Number of cylinders...

Page 178: ...L 0 33 US qt 0 27 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 45 L 0 48 US qt 0 40 Imp qt Radiator including all routes 4 35 L 4 60 US qt 3 83 Imp qt Fuel Recommended fue...

Page 179: ...cupants cargo accessories and tongue Front brake Type Hydraulic disc brake Rear brake Type Hydraulic disc brake Front suspension Type Double wishbone Rear suspension Type Double wishbone Electrical sy...

Page 180: ...applicable ARB evaporative emission control standards A violation of this require ment is punishable by civil and or criminal punishment EBU39281 Vehicle data recording This model s control unit s sto...

Page 181: ...lose this data to a third party except in the following cases In addi tion Yamaha may provide vehicle data to a contractor in order to outsource services re lated to the handling of vehicle data Even...

Page 182: ...purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered...

Page 183: ...the maintenance work is required It is not acceptable proof of maintenance work MAINTENANCE INTERVAL DATE OF SERVICE MILEAGE SERVICING DEALER NAME AND ADDRESS REMARKS month km mi hours 1 240 150 15 3...

Page 184: ...for inspection and repairs at such dealer s place of business 2 EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of...

Page 185: ...any later date 3 Each Yamaha Side x Side dealer is held responsible for his setup service and war ranty repair work Q Is the warranty transferable to second owners A Yes The remainder of the existing...

Page 186: ...e to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP giv...

Page 187: ...Limited Warranty expires You can also save money Y E S costs less within the first 90 days after you buy your Yamaha See your dealer today A special note If visiting your dealer isn t convenient conta...

Page 188: ...operation check 6 6 Coolant temperature warning light 5 4 Cup holders 5 29 D Data recording vehicle 12 1 Differential gear lock indicator light 5 3 Differential gear oil Periodic maintenance 9 25 Diff...

Page 189: ...lti function meter unit 5 7 N Neutral indicator light 5 2 Noise regulation for USA 12 3 O On Command drive knob operation 7 6 Owner s Manuals 9 2 P Parking 7 8 Parking brake indicator light 5 2 Parkin...

Page 190: ...eceiver 5 38 Transmission oil 9 19 Transmission Pre operation check 6 6 Troubleshooting 9 57 Troubleshooting charts 9 58 V Valve clearance 9 37 V belt case drain plug 9 35 Vehicle Emission Control Inf...

Page 191: ...right right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engine...

Page 192: ...DIC183 PRINTED IN USA 2021 07 1 7 1 CR E...

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