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Yamaha YTF1E Owner'S/Operator'S Manual Download Page 36

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7-4

JP3

●

Before charging:

only add dis-

tilled water if fluid is below the top
of the plates, and then add just
enough to cover plates.

●

After charging:

open the vent caps

and look inside the fill wells. Add
distilled water until the electrolyte
level is 3 mm (1/8") below the bot-
tom of the fill well. A piece of rubber
can be used safely as a dipstick to
help determine this level. Clean,
replace and tighten all vent caps.

Normal tap water contains 
minerals which are harmful to a
battery; therefore, refill only with
distilled water.

3. Using a hydrometer, check the

specific gravity of the battery fluid
in each cell against the readings
on the chart below. Consult a
Yamaha dealer if any low readings
are found, or if readings vary more
than one point between cells.

Temperature

Satisfactory Uncorrected

°C

°F

Hydrometer Reading

48.9

120

1.244

43.3

110

1.248

37.8

100

1.252

32.2

90

1.256

26.7

80

1.260

21.1

70

1.264

15.6

60

1.268

10.0

50

1.272

4.4

40

1.276

-1.1

30

1.280

NOTICE

MAINTENANCE

Y-936a

1/8”

(3 mm)

Electrolyte 1/8” Below
Bottom of Fill Well

Max. Level - 
discharged battery

Max. Level - 
charged battery

Fill Well

Electrolyte

Y-937c

JP3-F8199-10_LIT_19626_16_05.qxd  12/11/13  9:36 AM  Page 35

©

2019 Yamaha Golf-Car Company

Summary of Contents for YTF1E

Page 1: ...65 866 747 4027 Printed in U S A 2013 KCC ADVENTURER SPORT VEHICLE YTF1E LIT 19626 94 10 JP3 F8199 10 OWNER S OPERATOR S MANUAL READ THIS MANUAL CAREFULLY It contains important safety information JP3 F8199 10 2 0 1 9 Y a m a h a G o l f C a r C o m p a n y ...

Page 2: ... from your new Yamaha If you have any questions about the operation or maintenance of your sport vehicle please consult a Yamaha dealer YAMAHA GOLF CAR COMPANY YTF1E OWNER S OPERATOR S MANUAL 2013 by Yamaha Golf Car Company 1st Edition May 2013 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Golf Car Company is expressly prohibited Printed in U S A L...

Page 3: ...ent part of your sport vehicle and should remain with the vehicle when resold Particularly important information is distinguished in this manual by the following notations This is the safety alert symbol It is used to alert you to potential person al injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a potentially hazardous situati...

Page 4: ...P3 WARRANTY CONTENTS IMPORTANT LABELS CONTROLS STORAGE SPECIFICATIONS WIRING MAINTENANCE OPERATION PRE OPERATION CHECKS SAFETY INFORMATION 1 2 4 8 9 7 6 5 3 10 2 0 1 9 Y a m a h a G o l f C a r C o m p a n y ...

Page 5: ...service are also excluded from this warranty Also excluded are electric car batteries which are covered under a separate warranty THE CUSTOMER S RESPONSIBILITY under this warranty shall be to 1 Operate and maintain the vehicle and charger as specified in the appropriate Owner s Operator s Manual 2 Give notice to an authorized Yamaha golf car dealer of any and all apparent defects within ten 10 day...

Page 6: ...RANTY SHALL NOT APPLY IF BATTERIES ARE SUBJECTED TO ANY OF THE FOLLOWING CONDITIONS Abuse or neglect such as improper fluid levels loose wiring rusted or corroded hardware Lack of proper maintenance as outlined in the electric vehi cle Owner s Operator s Manual For example lack of regu lar battery watering or adding water to the battery before charging Damage caused by improper installation of the...

Page 7: ...nd therefore does not conform to standards for golf cars ANSI Z130 1 Do not use on golf course unless specifically allowed by golf course s management Locate and read Owner s Manual Follow all instructions and warnings This vehicle was not manufactured for use on public streets and does not comply with federal motor vehicle safety standards applicable to passenger cars IMPROPER USE CAN RESULT IN S...

Page 8: ...2 2 JP3 2 3 G V W 846 5 kg CURB WEIGHT 506 5 kg VEHICLE LOAD CAPACITY 181 kg PER SEAT MAX BATTERY WEIGHT 171 kg NOMINAL SYSTEM VOLTAGE 48V This vehicle complies to SAE J 2258 2010 JP3 F4236 00 4 2 0 1 9 Y a m a h a G o l f C a r C o m p a n y ...

Page 9: ...IMPORTANT LABELS 1 2 3 4 5 6 7 8 9 10 11 2 3 JP3 7 5 2 0 1 9 Y a m a h a G o l f C a r C o m p a n y ...

Page 10: ...ng Never load more than 150 lb 68 kg tongue weight on the towing bracket Do not tow more than 500 lb 227 kg rolling weight trailer plus cargo Read Owner s Operator s Manual before loading towing or pulling objects Improper tire pressure or overloading can cause loss of control To reduce the risk of accidents and injury or DEATH Operating tire pressure set with tires cold Front Rear Recommended 84 ...

Page 11: ...identified in the location shown TIP The first three digits of the serial number are for model identification the remaining digits are the unit production number Keep a record of these numbers for reference when ordering parts from a Yamaha dealer Y 2187 JWX 000000 A 2 0 1 9 Y a m a h a G o l f C a r C o m p a n y ...

Page 12: ...lts must supervise use by minors Check state laws for minimum age requirements Do not allow more than two occupants per seat This sport vehicle is restricted to two occupants Never give a ride to a passenger who is unable to put both feet firmly on the floorboard while seated with his or her back against the back rest Never carry passengers on the cargo bed Do not operate the sport vehicle while u...

Page 13: ...eed that is proper for the terrain visibility and operating con ditions and your experience Go slowly and be extra careful when operating on unfamiliar terrain Always be alert to changing terrain conditions when driving the vehicle Never operate on excessively rough slippery or loose terrain Use extra care in congested areas or when backing up Always back up slowly and watch carefully Avoid starti...

Page 14: ...sory where it could interfere with your ability to control the sport vehicle Examples include but are not limited to an object that limits your ability to turn the steering wheel or one that limits your view Use extra caution when driving a sport vehicle with accessories The sport vehicle may handle differently than it does without accessories Never operate on slopes that are slippery or ones wher...

Page 15: ... side Be sure cargo is secured so that it cannot move around during operation Cargo should always be secured in the trailer Make sure cargo in the trailer cannot move around A shifting load can cause an accident Make sure the load does not inter fere with controls or your ability to see where you are going Drive more slowly than you would without a load The more weight you carry the slower you sho...

Page 16: ...ty codes for the specific ventilation levels requirement as well as requirements for the use of explosion proof electrical apparatus SAFETY PRECAUTIONS DURING MAINTENANCE When performing maintenance follow all safety instructions contained in the manufacturer s operation and service manuals as well as the following safety procedures Properly immobilize sport vehicle before beginning any maintenanc...

Page 17: ...ings or instructions are needed contact your Yamaha dealer STORAGE AND BATTERY CHARGING Take the following precautions to ensure maintenance worker safety Only use battery changing and charging facilities and procedures that are in accordance with applic able ordinances and regulations to avoid explosions electrical shock or damage to the electrical system Periodically inspect charging facili ties...

Page 18: ...ight switch 8 Batteries 9 Tow switch a DC charger receptacle b Front body c Seat d Rear body e Rear tire f Front tire g Front bumper h Headlights i Cargo bed j Tailgate k Trailer hitch receiver bracket l Taillights m Cargo bed release lever Y 2188 4 5 6 7 1 2 3 Y 2189 9 8 10 Y 2191 20 21 22 18 19 Y 2190 13 14 16 15 17 11 12 2 0 1 9 Y a m a h a G o l f C a r C o m p a n y ...

Page 19: ... cannot be operated The key can be removed only in this position ON Electrical circuits are switched on The vehicle can be driven ON WITH LIGHTS The functions for this position are the same as for the ON position however this position will activate the headlights and taillights Y 2208 OFF REV FWD ON ON Y 2209 OFF REV FWD ON ON Y 2210 OFF REV FWD ON ON 2 0 1 9 Y a m a h a G o l f C a r C o m p a n ...

Page 20: ...se alarm will sound when the drive select lever is turned to REV ACCELERATOR PEDAL The accelerator pedal starts the engine and controls the vehicle s speed Action Car Speed Depress pedal Increase Release pedal Decrease å Accelerator pedal BRAKE PEDAL Press down on the brake pedal to stop the sport vehicle Brake pedal The engine stops when the vehicle has stopped Y 2173 BEEP Y 20A A Y 21a B CONTROL...

Page 21: ...N position depressing the accelerator may suddenly cause the sport vehicle to move TOW SWITCH Before operating the vehicle make sure the tow switch is in the RUN position å Tow switch Ensure that the Drive Select Switch is in the FWD position and then move the TOW Switch to TOW before towing After moving switch from RUN to TOW wait 15 seconds mini mum before switching again Failure to do so may le...

Page 22: ...ivated by depressing with your foot Horn switch TIP It is advisable to sound the horn when approaching blind corners CARGO BED å Cargo bed Never allow passengers to ride in the cargo bed There is no seating and passengers can easily fall out Always make sure your cargo is secure when using the cargo bed Tie the load down with cords or straps where needed Y 901B B Y 2174 A CONTROLS Y 2210 OFF REV F...

Page 23: ...the release lever toward the rear to unlatch the latches The gas spring assists in raising and holding the cargo bed open TIP The gas spring will only open hold the cargo bed when it is empty To lower the cargo bed push down on the box to lower it in the original position Make sure the latches for the cargo bed are securely latched å Cargo bed release lever Gas spring Y 2175 A B B Maximum load lim...

Page 24: ... cargo bed Do not allow passengers to sit on the seat when closing cargo bed TRAILER HITCH RECEIVER BRACKET This vehicle is equipped with a 5 cm 2 in receiver bracket for a standard trailer hitch Trailer towing equipment can be obtained at a Yamaha dealer å Trailer hitch receiver bracket Y 2178 A CONTROLS 2 0 1 9 Y a m a h a G o l f C a r C o m p a n y ...

Page 25: ...accident or equipment damage Do not oper ate the vehicle if you find any problem If a problem cannot be corrected by the procedure in this manual have the vehicle inspect ed by a Yamaha dealer PRE OPERATION CHECKLIST Before each use check the following Batteries Tire condition Steering system Reverse alarm Pedal operation Headlights Taillights Horn operation Body and chassis Cargo bed SEAT Open th...

Page 26: ...causing severe burns etc It contains sulfuric acid Avoid contact with skin eyes or clothing Ventilate when charg ing or using in enclosed space Always shield eyes when working near batteries KEEP OUT OF REACH OF CHILDREN TIRE CONDITION Tire Air Pressure Check the tire air pressure before operating the sport vehicle Tire pressure Front 85 kPa 0 87 kgf cm2 12 psi Rear 100 kPa 1 02 kgf cm2 14 psi Tir...

Page 27: ...onents consult a Yamaha dealer REVERSE ALARM Check the reverse alarm by moving the drive select switch to REV for reverse The alarm should sound PEDAL OPERATION Check the following pedal controls for proper operation If a pedal does not work properly consult a Yamaha dealer Accelerator Pedal With the main switch in the OFF position make sure the accelerator pedal operates smoothly å Accelerator pe...

Page 28: ...place with a positive click and releases when the accelerator pedal is pressed ç Parking brake pedal TIP Release the parking brake by depressing the accelerator pedal BODY AND CHASSIS Before each use visually inspect the sport vehicle body and chassis for damage and or missing parts CARGO BED Make sure the cargo bed is lowered completely and is latched in the down position Make sure both tailgate ...

Page 29: ...ights are operational Never operate the sport vehicle at night or during inclement weather without properly working head lights taillights Horn Switch Make sure the horn operates correctly å Horn switch PRE OPERATION CHECKS Y 1650 Y 901A A 2 0 1 9 Y a m a h a G o l f C a r C o m p a n y ...

Page 30: ...N Do not depress the accelerator pedal when turning on the main switch or the vehicle may start moving unexpectedly 3 Check that your path is clear in the direction you plan to go and slowly depress the accelerator pedal The vehicle will start to move å Accelerator pedal TIP The parking brake automatically releases when the accelerator pedal is depressed NOTICE OPERATION Y 2209 OFF REV FWD ON ON Y...

Page 31: ...DING Cargo or a trailer can change the stability and handling of a vehicle You must use common sense and good judgment when carrying cargo or towing a trailer Keep the following points in mind Never exceed the weight limits shown An overloaded vehicle can be unstable NOTICE OPERATION Y 65c A B MAXIMUM LOADING LIMIT Vehicle Rated Capacity 340 kg 750 lb Maximum Cargo Bed Capacity 136 kg 300 lb Maxim...

Page 32: ... more weight you carry the slower you should go Allow more braking distance A heavier vehicle takes longer to stop Avoid making sharp turns unless at very slow speeds to avoid tipping or rolling the vehicle Avoid hills and rough terrain Choose terrain carefully Added weight affects the stability and handling of the vehicle OPERATION Uncontrolled Movement Hazard Never exceed the stated load capacit...

Page 33: ...r reference should be serviced by a Yamaha dealer or other qualified mechanic This manual does not contain these procedures They are contained in the Service Manual CS CHECK CA CHECK AND ADJUST R REPLACE S SERVICE CL CLEAN AND LUBRICATE L LUBRICATE Clean battery tops check for tightness of hold down screws and terminals Check brake pedal freeplay and adjust if necessary Check steering operation Ch...

Page 34: ...e contained in the Service Manual CS CHECK CA CHECK AND ADJUST R REPLACE S SERVICE CL CLEAN AND LUBRICATE L LUBRICATE Check wheel nut tightness front wheel bearing play Check transaxle oil level and inspect for leakage Perform a discharge test Apply Terminal protectant Check pedal stop operation and adjust if necessary Inspect internal wet brake and replace pads if necessary EVERY 2 YEARS Replace ...

Page 35: ...ses Keep sparks flame cigarettes etc away Ventilate when charging or using in an enclosed space Always shield eyes when working near batteries KEEP OUT OF REACH OF CHILDREN Six 8 volt deep cycle batteries provide power for your electric sport vehicle and must be properly main tained and recharged for maximum performance and service life To maintain your batteries 1 Clean the tops of the batteries ...

Page 36: ...a battery therefore refill only with distilled water 3 Using a hydrometer check the specific gravity of the battery fluid in each cell against the readings on the chart below Consult a Yamaha dealer if any low readings are found or if readings vary more than one point between cells Temperature Satisfactory Uncorrected C F Hydrometer Reading 48 9 120 1 244 43 3 110 1 248 37 8 100 1 252 32 2 90 1 25...

Page 37: ... failing to comply with the instructions and warnings in this manual To charge the batteries in your sport vehicle follow the instructions contained in your battery charger s owner s manual The following is a summary of the charging steps Do not attempt to recharge your sport vehicle s batteries without thoroughly reading and under standing the owner s manual provided with your charger 1 Turn main...

Page 38: ... when the charger is on or an arc could occur that may cause an explosion 1 Red Power ON LED 2 Yellow Charging LED 3 Green Charged LED 4 When the charger is plugged into the AC power the Power ON LED illuminates continuously 5 If any of the LEDs blink for sev eral minutes after the charger is turned on there is a problem with the batteries or the charger Contact your Yamaha Dealer 6 During normal ...

Page 39: ... occur causing explosion of the battery 1 Install the battery hold down plates and torque to 7 9 Nm 0 7 0 9 m kg 62 80 in lb as shown å Forward Battery ç Battery hold down plate 2 Connect the wire leads and torque to 9 10 Nm 0 9 1 0 m kg 80 89 in lb as shown When installing batteries Carefully place battery cables and hold downs making sure that cables do not lay across vent caps Always remove the...

Page 40: ...te a fire hazard When replacing a fuse be sure the main switch is turned off to pre vent accidental short circuiting and electrical system damage 1 Locate the in line fuse holder on the main wire harness adjacent to the tow switch 2 Pull fuse holder cover off 3 Pull fuse out inspect and replace if necessary å Fuse holder Fuse NOTICE NOTICE MAINTENANCE Fuse Type 10 Amp Blade Style Y 523a A B 2 0 1 ...

Page 41: ...run out of hole Do not allow foreign material to enter the transaxle Serious transaxle damage can result 7 If needed add Yamalube Friction Modified Shaft Drive Gear Oil until it is at the top of the plug hole or just beginning to run out of the servicing hole TIP The YTF1E sport vehicle is equipped with an internal wet brake Use of oil other than Yamalube Friction Modified Shaft Drive Gear Oil wil...

Page 42: ...he sport vehicle from moving loosen the wheel nuts 2 Elevate the sport vehicle with a jack and remove the wheel nuts and the wheel 3 Reverse the removal steps when installing the wheel Brake Adjustment The brakes on your sport vehicle are self adjusting Before you operate the vehicle press down on the brake pedal several times to make sure the brakes are functioning properly Consult your Yamaha de...

Page 43: ...the pedal with two fingers using light force and measuring the distance the pedal travels before resistance is felt Brake pedal free play Å 45 50 mm 1 77 1 96 in 3 If the free play distance needs adjusting loosen the lock nut å under rubber boot and turn the adjusting nut in or out until the free play specification is met Then tighten the lock nut in place Do not over tighten the brake cables Over...

Page 44: ...from the bulb 3 Remove the two screws 5 locat ed on the side of the bulb holder 1 to gain access to the headlight bulb 2 4 Insert a new bulb 2 into the bulb holder 1 and secure with the two bulb holder screws 5 Torque to 3 4 5 Nm 0 3 0 45 m kg 27 40 in lb 5 Reattach the bulb holder 1 to the bezel 4 and torque to 3 4 5 Nm 0 3 0 45 m kg 27 40 in lb MAINTENANCE Y 1969 1 5 Y 1968 Y 1968 Y 1970 3 4 1 2...

Page 45: ...w counterclock wise will raise the beam 3 Once the correct adjustment has been made tighten the screws 1 to 3 4 5 Nm 0 3 0 45 m kg 27 40 in lb Replacing a Taillight Bulb 1 Disconnect the wire connector from the taillight 2 Pull the rubber seal 1 away from the body while pushing on the back of the taillight 2 3 Remove the seal 1 and the taillight 2 4 Install the rubber seal into the body first 5 Ca...

Page 46: ...rosion NOTICE Perform the following preparations when storing your sport vehicle for extended periods of time TIP Turn the main switch key to the OFF position remove the key and store the key in a safe place CHASSIS PREPARATION 1 Verify the tire pressure is set to Front 84 kPa 12 psi Rear 97 kPa 14 psi 2 Clean exterior of the sport vehicle and apply a rust inhibitor 3 Cover the sport vehicle with ...

Page 47: ...b Performance Factory speed setting 19 km h 12 mph Maximum speed 24 km h 15 mph Optional maximum speed 31 km h 19 mph Turning radius 3 0 m 118 in Seating capacity Two occupants per seat Vehicle rated capacity 340 kg 750 lb Cargo bed capacity 136 kg 300 lb Towing capacity 227 kg 500 lb Tongue weight 68 kg 150 lb Gross vehicle weight 846 5 kg 1 866 lb TRANSMISSION Items YTF1E SPORT VEHICLE Different...

Page 48: ...age adjustment 45 50 mm 1 77 1 96 in Brake cable end play 0 1 0 5 mm 0 004 0 02 in Parking brake Type Foot type parking brake with automatic release Release timing With pedal segment in second notch Bolt heads round parallel to arm 0 0 0 3 mm 0 000 0 001 in Wheel Tire size Front 20 x 8 50 8 00 PR Rear 20 x 8 50 8 00 PR Rim size 8 x 7 Tire pressure Front 84 kPa 12 psi Rear 97 kPa 14 psi Light bulbs...

Page 49: ... 25 P R R RY RB RW RB O O 22 21 20 19 RY RW R Br OFF ON LIGHT RW RY MAIN SW R Br R A1 A1 A2 F2 CONTROLLER A2 F1 N B Gy Gy RELAY RECEPTACLE DIRECTIONAL SW TOW STORAGE SW OPTIONAL BATTERY GAUGE JW2 H351B 00 CONNECTOR SUPPLIED ON JW2 H2590 10 WIRE HARNESS ONLY ACCEL SW B GATE DRIVER CIRCUIT PWM OUTPUT MOSFET BOARD ASSY THROTTLE POSITION SENSOR BATTERY 6x8v CHARGER DATA RECEIVE STANDARD RY B 12V 27A 1...

Page 50: ...YAMAHA GOLF CAR COMPANY 1000 HWY 34 East Newnan GA 30265 866 747 4027 Printed in U S A 2013 KCC JP3 F8199 10 2 0 1 9 Y a m a h a G o l f C a r C o m p a n y ...

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