– 10 –
CHK
ADJ
GENERAL MAINTENANCE AND LUBRICATION CHART
GENERAL MAINTENANCE AND LUBRICATION CHART
NO.
ITEM
CHECK OR MAINTE-
NANCE JOB
Whichever
comes first
INITIAL
EVERY
month
1
3
6
6
12
km
(mi)
320
(200)
1300
(800)
2500
(1600)
2500
(1600)
5000
(3200)
hours
20
80
160
160
320
1
Air filter element
• Clean and replace if necessary.
Every 20–40 hours (more often in wet or
dusty areas)
2 *
Clutch
• Check operation and adjust if necessary.
√
√
√
√
3 *
Front brake
• Check operation and correct if necessary.
• Check fluid level and ATV for fluid leakage, and cor-
rect if necessary.
√
√
√
√
√
• Replace brake pads.
Whenever worn to the limit
4 *
Rear brake
• Check operation and correct if necessary.
• Check brake lever free play and adjust if necessary.
• Check fluid level and ATV for fluid leakage, and cor-
rect if necessary.
√
√
√
√
√
• Replace brake pads.
Whenever worn to the limit
5 *
Brake hoses
• Check for cracks or other damage, and replace if
necessary.
√
√
√
√
• Replace.
Every 4 years
6 *
Parking brake
• Check operation and adjust if necessary.
√
√
√
√
√
7 *
Wheels
• Check runout and for damage, and replace if neces-
sary.
√
√
√
√
8 *
Tires
• Check tread depth and for damage, and replace if
necessary.
• Check air pressure and balance, and correct if nec-
essary.
√
√
√
√
9 *
Wheel bearings
• Check for looseness or damage, and replace if nec-
essary.
√
√
√
√
10 *
Swingarm pivots
• Check operation and for excessive play, and replace
bearings if necessary.
• Lubricate with molybdenum disulfide grease.
√
√
√
11 *
Upper and lower arm
pivots
• Lubricate with lithium-soap-based grease.
√
√
√
12
Drive chain
• Check chain slack and adjust if necessary.
• Check rear wheel alignment and correct if necess-
sary.
• Clean and lubricate.
√
√
√
√
√
13 *
Drive chain rollers
• Check for wear and replace if necessary.
√
√
√
14 *
Chassis fasteners
• Make sure that all nuts, bolts, and screws are prop-
erly tightened.
√
√
√
√
√
15 *
Shock absorber
assemblies
• Check operation and correct if necessary.
• Check for oil leakage and replace if necessary.
√
√
√
16 *
Rear suspension
relay arm and con-
necting arm pivoting
points
• Check operation and correct if necessary.
• Lubricate with lithium-soap-based grease.
√
√
√
√
17 *
Steering shaft
• Lubricate with lithium-soap-based grease.
√
√
√
18 *
Steering system
• Check operation and repair or replace if damaged.
• Check toe-in and adjust if necessary.
√
√
√
√
√
19 *
Engine mount
• Check for cracks or other damage, and replace if
necessary.
√
√
√
20
Engine oil
• Change.
• Check ATV for oil leakage, and correct if necessary.
√
√
√
√
21
Engine oil filter ele-
ment
• Clean or replace if necessary.
√
√
√
