8-5
General maintenance and lubrication chart
NO.
ITEM
CHECK OR MAINTENANCE
JOB
INITIAL
EVERY
Whichev-
er comes
first
month
1
3
6
6
12
km
(mi)
320
(200)
1300
(800)
2500
(1600)
2500
(1600)
5000
(3200)
hours
20
80
160
160
320
1
*
Timing chain
Check chain tension.
Adjust if necessary.
√
√
√
√
2
Air filter element
Clean and replace if necessary.
Every 20–40 hours (more often in wet or
dusty areas)
4
*
Front brake
Check operation and correct if necessary.
Check brake lever free play and adjust if neces-
sary.
√
√
√
√
√
Replace brake shoes.
Whenever worn to the limit
7
*
Wheels
Check runout and for damage, and replace if nec-
essary.
√
√
√
√
8
*
Tires
Check tread depth and for damage, and replace if
necessary.
Check air pressure and balance, and correct if
necessary.
√
√
√
√
8
5
*
Rear brake
Check operation and correct if necessary.
Check fluid level and ATV for fluid leakage, and
correct if necessary.
√
√
√
√
√
Replace brake pads.
Whenever worn to the limit
6
*
Brake hoses
Check for cracks or other damage, and replace if
necessary.
√
√
√
√
Replace.
Every 4 years
3
*
Clutch
Check operation.
√
√
√
√