Yamaha YFM35FAS, Supplementary Service Manual

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CONTENTS
GENERAL INFORMATION
SPECIAL TOOLS ......................................................................................1
SPECIFICATIONS
GENERAL SPECIFICATIONS ..................................................................2
MAINTENANCE SPECIFICATIONS .........................................................5
ENGINE ................................................................................................5
CHASSIS ............................................................................................15
ELECTRICAL ......................................................................................19
LUBRICATION POINTS AND LUBRICANT TYPES ...............................21
ENGINE ..............................................................................................21
OIL FLOW DIAGRAMS ...........................................................................22
CABLE ROUTING ...................................................................................26
PERIODIC CHECKS AND ADJUSTMENTS
INTRODUCTION .....................................................................................34
PERIODIC MAINTENANCE/LUBRICATION ...........................................34
SEAT, CARRIERS, FENDERS AND FUEL TANK ..................................36
SEAT, FRONT CARRIER, FRONT BUMPER AND
FRONT FENDER ................................................................................36
FUEL TANK ........................................................................................38
ENGINE ...................................................................................................39
CHECKING THE OIL TEMPERATURE WARNING LIGHT ................39
ENGINE
CYLINDER HEAD ...................................................................................40
CAMSHAFT, ROCKER ARMS AND VALVES ........................................42
CYLINDER AND PISTON .......................................................................44
RECOIL STARTER AND A.C. MAGNETO ............................................45
BALANCER GEARS AND OIL PUMP .....................................................47
OIL PUMP ...........................................................................................49
REMOVING THE BALANCER DRIVE GEAR AND
BALANCER DRIVEN GEAR ...............................................................50
REMOVING THE BALANCER DRIVE GEAR AND
BUFFER BOSS ...................................................................................50
CHECKING THE OIL PUMP DRIVEN GEAR .....................................50
CHECKING THE BALANCER DRIVE GEAR AND
BALANCER DRIVEN GEAR ...............................................................50
INSTALLING THE BALANCER DRIVE GEAR AND
BALANCER DRIVEN GEAR ...............................................................51