Yamaha YFM350R Owner'S Manual Download | Manualshive

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8-23

8

EBU29601

Brakes

Replacement of brake components requires pro-
fessional knowledge. Brake service should be per-
formed by a Yamaha dealer.

WARNING

EWB02571

Operating with improperly serviced or adjust-
ed brakes could lead to a loss in braking ability
and an accident.

EBU24130

Checking the front and rear brake pads

The front and rear brake pads must be checked for
wear at the intervals specified in the periodic main-
tenance and lubrication chart.

EBU28791

Front brake pads

Each brake pad is provided with wear indicator
grooves, which allow you to check the brake pad
wear without having to disassemble the brake. To
check the brake pad wear, check the wear indica-
tor grooves. If a brake pad has worn to the point
that a wear indicator groove almost appears, have
a Yamaha dealer replace the brake pads as a set.

TIP

The wheels need to be removed to check the
brake pads. (See page 8-44.)

EBU28801

Rear brake pads

Each brake pad is provided with wear indicator
grooves, which allow you to check the brake pad
wear without having to disassemble the brake. To
check the brake pad wear, check the wear indica-
tor grooves. If a brake pad has worn to the point
that a wear indicator groove almost appears, have
a Yamaha dealer replace the brake pads as a set.

1. Wear indicator groove

U1BS63E0.book Page 23 Tuesday, March 13, 2012 11:43 AM

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Summary of Contents for YFM350R

Page 1: ...L PROPIETARIO 1BS 28199 63 READ THIS MANUAL CAREFULLY It contains important safety information LIRE ATTENTIVEMENT CE MANUEL Il comprend d importantes informations de sécurité LEA ESTE MANUAL ATENTAMENTE Contiene indicaciones importantes acerca de la seguridad DIC183 ...

Page 2: ...PRINTED IN JAPAN 2012 03 0 3 1 CR E F S DIC183 PRINTED ON RECYCLED PAPER IMPRIMÉ SUR PAPIER RECYCLÉ IMPRESO EN PAPEL RECICLADO ...

Page 3: ...AREFULLY It contains important safety information WARNING OWNER S MANUAL YFM35RD YFM350RD This ATV should not be ridden by anyone under 16 years of age 1BS 28199 63 E0 U1BS63E0 book Page 1 Tuesday March 13 2012 11 43 AM ...

Page 4: ...r number and date of issue of the other Directives of EEC If applicable YAMAHA MOTOR EUROPE N V Koolhovenlaan 101 1119 NC Schiphol Rijk The Netherlands Signature Eiji Kato Date of Issue to which this declaration applies conforms to the essential health and safety requirements of Directive 2006 42 EC To effect correct application of the essential health and safety requirements stated in the Directi...

Page 5: ...mportant safety information It provides information about special tech niques and skills necessary to ride the ATV It also includes basic maintenance and inspection proce dures If you have any questions regarding the operation or maintenance of your ATV please consult a Yamaha dealer AN IMPORTANT SAFETY MESSAGE Read this manual completely before operating your ATV Make sure you understand all inst...

Page 6: ...safety alert symbol It is used to alert you to potential per sonal injury hazards Obey all safety messages that follow this sym bol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key infor...

Page 7: ...or motorway Please check your local riding laws and regulations before operating this ATV EBU17390 YFM35RD YFM350RD OWNER S MANUAL 2012 by Yamaha Motor Co Ltd 1st edition February 2012 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Japan U1BS63E0 book Page 1 Tuesday March 13 2012 11 43 AM ...

Page 8: ...lever 4 6 Shift pedal 4 7 Drive select lever 4 7 Fuel tank cap 4 8 Fuel 4 8 Fuel cock 4 10 Starter choke 4 11 Seat 4 12 Adjusting the front shock absorber assemblies 4 13 Adjusting the rear shock absorber assembly 4 14 PRE OPERATION CHECKS 5 1 Fuel 5 3 Engine oil 5 3 Front and rear brakes 5 3 Throttle lever 5 3 Drive chain 5 4 Tires 5 4 Chassis fasteners 5 6 Instruments lights and switches 5 6 OPE...

Page 9: ...and oil filter element 8 11 Cleaning the air filter element 8 15 Cleaning the spark arrester 8 18 Adjusting the carburetor 8 20 Adjusting the engine idling speed 8 21 Adjusting the throttle lever free play 8 22 Valve clearance 8 22 Brakes 8 23 Checking the front and rear brake pads 8 23 Checking the brake fluid level 8 24 Changing the brake fluid 8 25 Checking the front brake lever free play 8 26 ...

Page 10: ...tery 8 38 Replacing the fuse 8 40 Replacing a headlight bulb 8 41 Adjusting a headlight beam 8 43 Replacing the tail brake light bulb 8 43 Removing a wheel 8 44 Installing a wheel 8 44 Troubleshooting 8 45 Troubleshooting chart 8 46 CLEANING AND STORAGE 9 1 Cleaning 9 1 Storage 9 2 SPECIFICATIONS 10 1 CONSUMER INFORMATION 11 1 Identification numbers 11 1 U1BS63E0 book Page 3 Tuesday March 13 2012 ...

Page 11: ...bels on your ATV These labels contain important information for safe and proper operation Never remove any labels from your ATV If a label becomes difficult to read or comes off request a replace ment label from your Yamaha dealer For Europe 1 2 3 4 5 6 7 U1BS63E0 book Page 1 Tuesday March 13 2012 11 43 AM ...

Page 12: ...1 2 1 43P 2816R 01 1PD 2811R 00 1 2 U1BS63E0 book Page 2 Tuesday March 13 2012 11 43 AM ...

Page 13: ...6 psi 25 0 kPa 0 25 kgf cm 3 6 psi 5YT 2816M M0 1AS 2816P 00 5YT 2156A 10 YFM350 20 0 kW 180 kg 8AC 2817L 00 YAMAHAMOTORCO LTD 2500SHINGAI IWATA JAPAN 2012 4AA 22259 40 4 6 7 5 3 U1BS63E0 book Page 3 Tuesday March 13 2012 11 43 AM ...

Page 14: ...from 12 years old Operation of this ATV by children under the age of 12 increases the risk of severe injury or death Adult supervision required for children under age 16 Use from 16 years old Operating this ATV if you are under the age of 16 increases your chance of severe injury or death NEVER use on paved roads NEVER carry passengers NEVER use with drugs or alcohol NEVER store fuel or flammable ...

Page 15: ...oss of control Adjust the tire pressure Improper tire pressure can cause loss of control Loss of control can result in severe injury or death This pictogram shows the loading limits and or maximum load capacity for this ATV Follow all load limits and other loading guidelines in this manual Load may include the driver passenger human protective gear accessories goods luggage and all other load rela...

Page 16: ...1 6 1 kW kg 1 2 3 YAMAHAMOTORCO LTD 2500SHINGAI IWATA JAPAN 1 1 2 3 Model Name Max Power Mass In Running Order 1 Year of construction U1BS63E0 book Page 6 Tuesday March 13 2012 11 43 AM ...

Page 17: ...1 7 1 For Oceania 1 2 4 3 5 U1BS63E0 book Page 7 Tuesday March 13 2012 11 43 AM ...

Page 18: ...lls or the conditions on public roads a collision can occur with another vehicle with a passenger passengers affect balance and steering and increase risk of losing control ALWAYS use proper riding techniques to avoid vehicle overturns on hills and rough terrain and it turns avoid paved surfaces pavement may seriously affect handling and control LOCATE AND READ OWNER S MANUAL FOLLOW ALL INSTRUCTIO...

Page 19: ...m weight capacity 100 kg 220 lbs Includes weight of operator cargo and accessories Improper tire pressure or overloading can cause loss of control Loss of control can result in severe injury or death 3 6 psi 3 6 psi 3 2 psi 3 2 psi 5YT 2816M 00 WARNING NEVER ride as a passenger Passengers can cause a loss of control resulting in SEVERE INJURY or DEATH 5FE 2151H 01 4AA 22259 40 4 3 5 U1BS63E0 book ...

Page 20: ...6 years old should never oper ate an ATV with engine size greater than 90 cc Never allow a child under age 16 to operate an ATV without adult supervision and never allow continued use of an ATV by a child if he or she does not have the abilities to operate it safely Never carry a passenger on an ATV This vehicle is intended for off road use only Do not operate on any paved surfaces such as sidewal...

Page 21: ...er operate the ATV on hills too steep for the ATV or for your abilities Practice on smaller hills before attempting larger hills Always follow proper procedures for climbing hills as described in this manual Check the ter rain carefully before you start up any hill Never climb hills with excessively slippery or loose sur faces Shift your weight forward Never open the throttle suddenly or make sudd...

Page 22: ...ater or in water deeper than that recommended in this manual Remember that wet brakes may have reduced stopping ability Test your brakes after leaving water If necessary apply them several times to let friction dry out the linings Always be sure there are no obstacles or people behind you when you operate in reverse When it is safe to proceed in reverse go slowly Always use the size and type of ti...

Page 23: ...nd ride gently back to camp or other known location where you can receive medical atten tion If necessary contact your riding party or local authorities to let them know where you are and what has happened In the event of a breakdown 1 If your vehicle will not restart or is not in safe operating condition turn off the main switch and engine stop switch If the breakdown oc curs at twilight or night...

Page 24: ...d others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep the following guide lines in mind as well as those provided under Loading when mounting accessories Never install accessories that would impair the performance of your ATV Carefully inspect the accessory before using it to make sure that it does not in any way reduce ground c...

Page 25: ...areas If you experi ence any symptoms of carbon monoxide poisoning leave the area immediately get fresh air and SEEK MEDICAL TREATMENT Do not run engine indoors Even if you try to ventilate engine exhaust with fans or open windows and doors carbon monoxide can rapidly reach dangerous levels Do not run engine in poorly ventilated or par tially enclosed areas such as barns garages or carports Do not...

Page 26: ...ter case 5 Battery 6 Owner s tool kit 7 Oil filter element 8 Shift pedal 1 Spark arrester 2 Fuse 3 Rear shock absorber assembly spring preload adjusting nut 4 Drive select lever 5 Fuel tank cap 6 Spark plug 7 Engine oil filler cap 8 Brake pedal 9 Rear brake light switch 10 Rear brake fluid reservoir 1 2 3 4 5 6 7 8 9 10 U1BS63E0 book Page 1 Tuesday March 13 2012 11 43 AM ...

Page 27: ...have purchased may differ slightly from the figures shown in this manual 1 Clutch lever 2 Parking brake lever 3 Front brake fluid reservoir 4 Brake lever 5 Throttle lever 6 Main switch 7 Handlebar switches U1BS63E0 book Page 2 Tuesday March 13 2012 11 43 AM ...

Page 28: ... as follows ON All electrical systems are supplied with power The headlights and taillight come on when the light switch is on and the engine can be started The key cannot be removed OFF All electrical systems are off The key can be re moved 1 Main switch U1BS63E0 book Page 1 Tuesday March 13 2012 11 43 AM ...

Page 29: ...061 Handlebar switches EBU18080 Engine stop switch Set this switch to before starting the engine The engine stop switch controls the ignition and stops the engine when it is running Use this switch to stop the engine in an emergency situation The engine will not start or run when this switch is set to 1 Reverse indicator light R 2 Neutral indicator light N 1 Light switch OFF 2 Engine stop switch 3...

Page 30: ... battery and recharge it See page 8 38 EBU18282 Throttle lever Once the engine is running pushing the throttle le ver will increase the engine speed Regulate the speed of the ATV by varying the throttle position Because the throttle is spring loaded the ATV will decelerate and the engine will return to an idle any time the throttle lever is re leased Before starting the engine check the throttle t...

Page 31: ...and throttle could cause throttle cable damage or im proper throttle operation You could lose control resulting in an accident EWB00241 3 Tighten the locknut EBU18382 Clutch lever The clutch lever is located on the left handlebar and the ignition circuit cut off system is incorporat ed in the clutch lever holder To disengage the clutch pull the clutch lever toward the handlebar grip To engage the ...

Page 32: ... To apply the front brake pull the brake lever toward the handlebar grip EBU18432 Brake pedal The brake pedal is located on the right side of the ATV To apply the rear brake push down on the brake pedal 1 Clutch lever 1 Brake lever U1BS63E0 book Page 5 Tuesday March 13 2012 11 43 AM ...

Page 33: ...pecially on a slope To apply the parking brake move the parking brake lever in direction a To release the parking brake move the parking brake lever in direction b 1 Brake pedal 1 Parking brake lever locked position 1 Parking brake lever unlocked position U1BS63E0 book Page 6 Tuesday March 13 2012 11 43 AM ...

Page 34: ...ng performance which could cause an accident You could also wear out the brakes prematurely EBU18530 Shift pedal This ATV is equipped with a constant mesh 6 speed transmission The shift pedal is located on the left side of the engine and is used in combina tion with the clutch when shifting EBU18571 Drive select lever The drive select lever is used for driving the ATV either forward or in reverse ...

Page 35: ...and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling fol low these instructions 1 Before refueling turn off the engine and be sure that no one is sitting on the vehicle Nev er refuel while smoking or while in the vicinity 1 Drive select lever 1 Fuel tank cap U1BS63E0 book Page 8 Tuesday March 13 2012 11 43 AM ...

Page 36: ...cloth since fuel may deteriorate painted surfaces or plastic parts ECB00981 4 Turn the fuel tank cap fully clockwise to make sure it is securely closed WARNING EWB02531 Gasoline is poisonous and can cause injury or death Handle gasoline with care Never siphon gasoline by mouth If you should swallow some gasoline or inhale a lot of gasoline vapor or get some gasoline in your eyes see your 1 Fuel ta...

Page 37: ...octane number of 91 or higher 95 or higher for Europe If knocking or pinging occurs use a gasoline of a different brand Use of unleaded fuel will extend spark plug life and reduce maintenance costs EBU18820 Fuel cock The fuel cock supplies fuel from the tank to the car buretor while also filtering it The fuel cock lever positions are explained as fol lows and shown in the illustrations OFF With th...

Page 38: ...n the fuel cock lever to this position if you run out of fuel while riding When this occurs refuel as soon as possible and be sure to turn the fuel cock lever back to ON EBU18850 Starter choke Starting a cold engine requires a richer air fuel mix ture which is supplied by the starter choke Move the starter choke in direction a to turn on the starter choke 1 Arrow mark pointing to ON 1 Arrow mark p...

Page 39: ...18881 Seat To remove the seat Pull the seat lock lever upward and pull up the seat at the rear To install the seat Insert the projections on the front of the seat into the seat holders and push down on the seat at the rear Make sure that the seat is securely fitted 1 Starter choke 1 Seat lock lever U1BS63E0 book Page 12 Tuesday March 13 2012 11 43 AM ...

Page 40: ...nt Adjust the spring preload as follows Turn the spring preload adjusting ring in direction a to increase the spring preload and thereby harden the suspension and in direction b to de crease the spring preload and thereby soften the suspension Align the appropriate notch in the adjusting ring with the position indicator on the shock absorber TIP A special wrench can be obtained at a Yamaha dealer ...

Page 41: ...s Adjust the spring preload as follows 1 Loosen the locknut 2 Turn the spring preload adjusting nut in direc tion a to increase the spring preload and thereby harden the suspension and in direc tion b to decrease the spring preload and thereby soften the suspension 1 Special wrench Spring preload setting Minimum soft 1 Standard 3 Maximum hard 5 1 Locknut 2 Spring preload adjusting nut U1BS63E0 boo...

Page 42: ...g preload With each complete turn of the adjusting nut distance A is changed by 1 5 mm 0 06 in 3 Tighten the locknut to the specified torque NOTICE Always tighten the locknut against the adjusting nut and then tighten it to the specified torque ECB00081 1 Special wrench Spring preload setting Minimum soft Distance A 233 5 mm 9 19 in Standard Distance A 228 5 mm 9 00 in Maximum hard Distance A 218 ...

Page 43: ...ch could cause an accident Do not tamper with or attempt to open the cylinder assembly Do not subject the shock absorber assembly to an open flame or other high heat Do not deform or damage the cylinder in any way Do not dispose of a damaged or worn out shock absorber assembly yourself Take the shock absorber assembly to a Yamaha deal er for any service Tightening torque Locknut 42 Nm 4 2 m kgf 30...

Page 44: ...a Yamaha dealer Before using this vehicle check the following points ITEM ROUTINE PAGE Fuel Check fuel level in fuel tank and add recommended fuel if neces sary Check fuel line for leakage Correct if necessary 4 8 5 3 Engine oil Check oil level in engine and add recommended oil to specified lev el if necessary Check ATV for oil leakage Correct if necessary 5 3 8 11 Front brake Check operation If s...

Page 45: ...ontrol cables Make sure that operation is smooth Lubricate if necessary 8 32 Drive chain Check chain slack and adjust if necessary Check chain condition Lubricate if necessary 5 4 8 30 8 32 Wheels and tires Check wheel condition and replace if damaged Check tire condition and tread depth Replace if necessary Check air pressure Correct if necessary 5 4 Brake and shift pedals Make sure that operatio...

Page 46: ...d If not have a Yamaha dealer check the brake system Brake fluid level Check the brake fluid level Add fluid if necessary See page 8 24 Brake fluid leakage Check to see if any brake fluid is leaking out of the pipe joints or brake fluid reservoirs Apply the brakes firmly for one minute If there is any leak age have a Yamaha dealer check the brake sys tem Brake operation Test the brakes at slow spe...

Page 47: ...of control or rollover Tire pressure below the minimum specified could also cause the tire to dislodge from the rim un der severe riding conditions EWB02541 Set tire pressures to the following specifications The low pressure tire gauge is included as stan dard equipment Make two measurements of the tire pressure and use the second reading Dust or dirt in the gauge could cause the first reading to ...

Page 48: ...tubeless tires with valves WARNING EWB02551 Use of improper tires on this ATV may cause loss of control increasing your risk of an acci dent After extensive tests only the tires listed below have been approved for this model by Yamaha Motor Co Ltd 1 Low pressure tire gauge 1 Tire wear limit U1BS63E0 book Page 5 Tuesday March 13 2012 11 43 AM ...

Page 49: ... may not be appropriate EBU19840 Chassis fasteners Make sure that all nuts bolts and screws are prop erly tightened EBU19850 Instruments lights and switches Check that all instruments lights and switches are working properly Correct if necessary Front Manufacturer model DURO DI K158B Size AT21 x 7 10 Type Tubeless Rear Manufacturer model DURO DI K778A Size AT20 x 10 9 Type Tubeless U1BS63E0 book P...

Page 50: ...ine stop switch to 4 Shift the transmission into neutral The neutral indicator light should come on If the indicator light does not come on have a Yamaha deal er check the electrical circuit TIP This model is equipped with an ignition circuit cut off system The engine can be started under the following conditions The transmission is in neutral The clutch is disengaged with the shift pedal and the ...

Page 51: ...f the engine is started with the starter choke in position 1 the starter choke should be returned to position 2 to warm up the engine If the engine is started with the starter choke in position 2 keep the starter choke in this position to warm up the engine 8 Continue warming up the engine until it idles smoothly then return the starter choke to position 3 before riding TIP The engine is warm when...

Page 52: ...to a complete stop 2 Pull in the clutch lever to disengage the clutch 3 Apply the brake pedal 4 While pulling the drive select lever handle up ward move the drive select lever forward until it completely stops 5 Release the brake pedal 6 Open the throttle lever gradually and release the clutch lever slowly Shifting Forward to Reverse WARNING EWB00720 Improper operation in reverse could make you hi...

Page 53: ... obstacles and then release the brake pedal 6 Open the throttle lever gradually and release the clutch lever slowly Continue to watch to the rear while backing EBU29762 Shifting This ATV has a 6 speed forward and 1 speed re verse transmission The transmission allows you to control the amount of power you have available at a given speed or for starting accelerating climb ing hills etc To shift into...

Page 54: ...nto neutral 7 Open the throttle part way and gradually re lease the clutch lever 8 Follow the same procedure when shifting to the next higher gear EBU20650 To decelerate When slowing down or stopping release the throt tle and apply the brakes smoothly and evenly As you slow down shift to a lower gear Be sure that the engine has sufficiently slowed before engaging a lower gear Improper use of the b...

Page 55: ...llowing material carefully Since the engine is brand new do not put an ex cessive load on it for the first 320 km 200 mi or 20 hours The various parts in the engine wear and polish themselves to the correct operating clear ances During this period prolonged full throttle operation or any condition that might result in en gine overheating must be avoided 0 160 km 0 100 mi or 0 10 hours Avoid prolon...

Page 56: ...ncline place the ATV transversely across the incline shift into first gear stop the engine ap ply the parking brake and then block the front and rear wheels with rocks or other objects Never park the ATV on hills that are too steep to walk up easily 1 Bring the ATV to a stop by applying the front brake shift into first gear and then stop the engine 2 With the front and rear brakes applied apply th...

Page 57: ...re not suitable because of poten tial safety hazards to you or others Installing after market products or having other modifications performed to your ATV that change any of the ve hicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep the following in mind when considerin...

Page 58: ...n the maximum ATV load limit Load cargo on the carriers as close to the center of the ATV as possible Put cargo at the rear of the front carrier at the front of the rear carrier and center it Tie down cargo securely to the carriers Make sure cargo in the trailer cannot move around A shifting load can cause an accident Make sure the load does not interfere with con trols or your ability to see wher...

Page 59: ...7 1 7 EBU21141 RIDING YOUR ATV U1BS63E0 book Page 1 Tuesday March 13 2012 11 43 AM ...

Page 60: ...ual completely and un derstand the operation of the controls Pay partic ular attention to the safety information on pages 2 1 2 6 Also read all warning and notice labels on your ATV RIDE WITH CARE AND GOOD JUDGMENT Get training if you are inexperienced WARNING EWB01381 Do not operate this ATV or allow anyone else to operate it without proper instruction The risk of an accident is greatly increased...

Page 61: ...WB01390 A child under 16 should never operate an ATV with engine size greater than 90 cc Use by chil dren of ATVs that are not recommended for their age can lead to severe injury or death of the child This ATV is designed to carry the operator only passengers prohibited The long seat is to allow the operator to shift posi tion as needed during operation It is not for carry ing passengers WARNING N...

Page 62: ... Operating without an ap proved motorcycle helmet increases your chances of a severe head injury or death in the event of an accident EWB01411 Wear eye protection when operating your ATV to reduce the risk of a serious accident or injury Eye protection such as a face shield or goggles may reduce the risk of foreign material getting in your eyes and help prevent loss of vision WARNING Operating wit...

Page 63: ...ch time you use it to make sure the ATV is in safe operating condition Perform the pre operation checks listed on page 5 1 Always follow the inspection and maintenance procedures and schedules described in the Own er s Manual WARNING Failure to inspect the ATV before operating it and to maintain it prop erly increases the possibility of an accident or equipment damage EWB01431 Speed limiter For ri...

Page 64: ...th your control or ability to see where you are going Reduce speed and allow more room to stop A heavier vehicle takes longer to stop Avoid hills and rough terrain Choose terrain carefully Use extreme caution when towing or carrying a load on inclines Turn gradually and go slowly As originally equipped this ATV is not designed to carry cargo or tow a trailer If you choose to add ac cessories to ca...

Page 65: ... wheelies and jumping WARNING At tempting wheelies jumps and other stunts in creases the chance of an accident including an overturn Never attempt stunts such as wheelies or jumps Don t try to show off EWB01481 Modifications and accessories Never modify this ATV through improper installa tion or use of accessories or other modification All parts and accessories added to this ATV should be genuine ...

Page 66: ...tem Do not park the ATV in a place where others might be likely to touch it The muffler and other engine parts become ex tremely hot during operation and remain hot after the engine has stopped To reduce the risk of fire during operation or after leaving the ATV do not let brush grass and other materials collect under the vehicle near the muffler or exhaust pipe or next to other hot parts Check un...

Page 67: ...n with other vehicles Watch carefully for other vehicles Make sure you know your country s laws and regulations before you ride on unpaved public streets or roads Do not ride on any paved public street road or motorway WARNING Never operate this ATV on any paved street paved road or motorway You can collide with another vehicle EWB01521 Know the terrain where you ride Ride cautiously in unfamiliar...

Page 68: ...NG Failure to use extra care when op erating on excessively rough slippery or loose terrain could cause loss of traction or ATV control which could result in an accident including an overturn EWB01541 When riding in an area where you might not easily be seen such as desert terrain mount a caution flag on the ATV DO NOT use the flag pole bracket as a trailer hitch WARNING You could collide with ano...

Page 69: ...not to accidentally move the shift pedal With the engine idling pull the clutch lever to disengage the clutch and shift into 1st gear and then release the parking brake Open the throttle gradually and at the same time re lease the clutch lever slowly Once the ATV has at tained adequate speed release the throttle lever and at the same time quickly pull in the clutch le ver and shift into 2nd gear O...

Page 70: ...ing at low speeds before attempting to turn at faster speeds Do not turn at speeds too fast for your skills or the conditions ATV could go out of control causing a collision or overturn To achieve maximum traction on unpaved surfac es the two rear wheels turn together at the same speed Therefore unless the wheel on the inside of the turn is allowed to slip or lose some traction the ATV will resist...

Page 71: ...e ATV begins to tip over to the outside while negotiating a turn lean more to the inside It may also be necessary to gradually let off on the throttle and steer to the out side of the turn to avoid tipping over Remember Avoid higher speeds until you are thoroughly familiar with the operation of your ATV CLIMBING UPHILL WARNING EWB01591 Climbing hills improperly can cause overturns or loss of contr...

Page 72: ...r person could be on the other side of the hill Never attempt to turn the ATV around on any hill until you have mastered the turning tech nique as described in the Owner s Manual on level ground Be very careful when turning on any hill Avoid crossing the side of a steep hill if pos sible When crossing the side of a hill shift your weight to the uphill side of the ATV U1BS63E0 book Page 14 Tuesday ...

Page 73: ...er possible ride straight up hills Slow down when you reach the crest of the hill if you cannot see clearly what is on the other side there could be another person an obstacle or a sharp drop off Use common sense and remember that some hills are too steep for you to climb or de scend If you are climbing a hill and you find that you have not properly judged your ability to make it to the top you sh...

Page 74: ...g the procedure described in the Owner s Manual WARNING Stalling rolling backwards or improperly dismounting while climbing a hill could result in ATV overturning If you cannot control the ATV dismount immediately on the uphill side EWB01802 RIDING DOWNHILL WARNING EWB01131 Going down a hill improperly could cause overturns or loss of control Always follow proper procedures for going down hills as...

Page 75: ...ll When riding your ATV downhill shift your weight as far to the rear and uphill side of the ATV as pos sible Move back on the seat and sit with your arms straight Choose a low gear which will allow the en gine compression to do most of the braking for you Use caution while descending a hill with loose or slippery surfaces Braking ability and traction may be adversely affected by these surfaces Im...

Page 76: ...equires you to properly position your weight to maintain proper balance Be sure that you have learned the basic riding skills on flat ground before attempting to cross a sloping surface Avoid slopes with slip pery surfaces or rough terrain that may upset your balance As you travel across a slope lean your body in the uphill direction It may be necessary to correct the steering when riding on loose...

Page 77: ...ving shal low water of up to a maximum of 35 cm 14 in in depth Before entering the water choose your path carefully Enter where there is no sharp drop off and avoid rocks or other obstacles which may be slippery or upset the ATV Drive slowly and care fully Test your brakes after leaving the water If neces sary apply them several times to let friction dry out the linings Do not continue to ride you...

Page 78: ...01651 Riding improperly over obstacles could cause loss of control or a collision Before operating in a new area check for obstacles Never at tempt to ride over large obstacles such as large rocks or fallen trees When you go over obstacles always follow proper procedures as described in the Owner s Manual Riding over rough terrain should be done with cau tion Look out for obstacles which could cau...

Page 79: ...lowly and be very cautious in order to re duce the chance of skidding or sliding out of control Care should be used when riding on loose or slip pery surfaces since the ATV may slide If unex pected and uncorrected sliding could lead to an accident To reduce the tendency for the front wheels to slide in loose or slippery conditions positioning your weight over the front wheels will sometimes help I...

Page 80: ... the turn Position your weight over the front wheels for better control See page 7 12 If your ATV begins to tip while turning Lean more into the turn to regain balance If nec essary gradually let off the throttle and or steer to the outside of the turn See page 7 12 If your ATV starts to slide sideways Steer in the direction of the slide if you have the room Applying the brakes or accelerating is ...

Page 81: ...you discover that the ATV is going to tip over dismount on the uphill side See page 7 18 If your ATV encounters shallow water Ride slowly and carefully through slow moving water watching for obstacles Be sure to let wa ter drain from the ATV and CHECK YOUR BRAKES FOR PROPER OPERATION when you come out of the water Do not continue to ride your ATV until you have regained adequate braking ability Se...

Page 82: ...n off the engine when performing mainte nance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electri cal parts that can cause shocks or fires Running the engine while servicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 6 for more information about carbon monoxide WARNING EWB02690 Br...

Page 83: ...vided in the owner s tool kit are in tended to assist you in the performance of preven tive maintenance and minor repairs However additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experience required for a particular job have a Yamaha dealer perform it for you 1 Owner s tool kit 2 Owner s manual 3 Low pressur...

Page 84: ...re special tools data and technical skills NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 1 Fuel line Check fuel hoses for cracks or other damage and replace if necessary 2 Spark plug Check condition and clean regap or replace if necessary 3 Valves Check valve clearance and adjust i...

Page 85: ...ss and tighten all screw clamps and joints if necessary 7 Spark arrester Clean NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 U1BS63E0 book Page 4 Tuesday March 13 2012 11 43 AM ...

Page 86: ... NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whichev er comes first month 1 3 6 6 12 km mi 320 200 1300 800 2500 1600 2500 1600 5000 3200 hours 20 80 160 160 320 1 Air filter element Clean and replace if necessary Every 20 40 hours more often in wet or dusty areas 2 Clutch Check operation and adjust if necessary 3 Front brake Check operation and correct if necessary Check fluid level and ATV fo...

Page 87: ...ry 10 Swingarm pivots Check operation and for excessive play and re place bearings if necessary Lubricate with lithium soap based grease 11 Upper and lower arm pivots Lubricate with lithium soap based grease 12 Drive chain Check chain slack and adjust if necessary Check rear wheel alignment and correct if neces sary Clean and lubricate 13 Drive chain rollers Check for wear and replace if necessary...

Page 88: ...g shaft Lubricate with lithium soap based grease 18 Steering system Check operation and repair or replace if damaged Check toe in and adjust if necessary 19 Engine oil Change Check ATV for oil leakage and correct if neces sary 20 Engine oil filter ele ment Clean or replace if necessary 21 Engine oil strainer Clean 22 Moving parts and cables Lubricate NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY ...

Page 89: ...ce the brake hoses every four years and if cracked or damaged 23 Throttle lever Check operation Check throttle lever free play and adjust if neces sary Lubricate cable and lever housing 24 Front and rear brake switches Check operation and correct if necessary 25 Lights and switches Check operation and correct if necessary Adjust headlight beams NO ITEM CHECK OR MAINTENANCE JOB INITIAL EVERY Whiche...

Page 90: ...ddition the condition of the spark plug can reveal the condition of the engine To remove the spark plug 1 Remove the spark plug cap 2 Remove the spark plug as shown with the spark plug wrench included in the owner s tool kit To check the spark plug 1 Check that the porcelain insulator around the center electrode of the spark plug is a medi um to light tan the ideal color when the ATV is ridden nor...

Page 91: ...ecessary 3 Measure the spark plug gap with a wire thick ness gauge and if necessary adjust the gap to specification To install the spark plug 1 Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads 2 Install the spark plug with the spark plug wrench and then tighten it to the specified torque Specified spark plug NGK DR8EA 1 Spark...

Page 92: ...brication chart To check the engine oil level 1 Place the ATV on a level surface 2 Check the engine oil level on a cold engine TIP If the engine was started before checking the oil level be sure to warm up the engine sufficiently and then wait at least ten minutes until the oil set tles for an accurate reading 3 Remove the engine oil filler cap and then wipe the engine oil dipstick off with a clea...

Page 93: ...ment cleaning 1 Place the ATV on a level surface 2 Start the engine warm it up for several min utes and then turn it off 3 Place an oil pan under the engine to collect the used oil 4 Remove the engine oil filler cap and then re move the engine oil drain bolt to drain the oil from the crankcase NOTICE When remov ing the engine oil drain bolt the compres sion spring oil strainer and O ring will fall...

Page 94: ...Install the oil filter element and a new O ring TIP Make sure that the O ring is properly seated 8 Apply a thin coat of clean engine oil to the O ring 9 Install the oil filter element cover by installing the bolts and then tighten them to the speci fied torque 1 Engine oil drain bolt 2 O ring 3 Compression spring 4 Oil strainer 4 3 2 1 1 Oil filter element cover 2 Bolt 3 Oil filter element 4 O rin...

Page 95: ...oil and then install and tight en the engine oil filler cap TIP Be sure to wipe off spilled oil on any parts after the engine and exhaust system have cooled down Tightening torque Oil filter element cover bolt 10 Nm 1 0 m kgf 7 2 ft lbf 1 Engine oil drain bolt 2 O ring 3 Compression spring 4 Oil strainer 4 3 2 1 Tightening torque Engine oil drain bolt 32 Nm 3 2 m kgf 23 ft lbf Recommended oil See ...

Page 96: ... off wait at least ten minutes and then check the oil level and correct it if necessary EBU23744 Cleaning the air filter element The air filter element should be cleaned at the in tervals specified in the periodic maintenance and lubrication chart Clean or if necessary replace the air filter element more frequently if you are riding in unusually wet or dusty areas TIP There is a check hose at the ...

Page 97: ...e air filter element retaining plate 1 4 turn and then remove the plate from the air fil ter element frame 1 Air filter case cover 2 Air filter case cover holder 1 Air filter element 1 Air filter element retaining plate 1 U1BS63E0 book Page 16 Tuesday March 13 2012 11 43 AM ...

Page 98: ...xcess solvent out of the sponge material and let it dry NOTICE Do not twist the sponge material when squeezing it ECB00441 9 Check the sponge material and replace it if damaged 10 Apply Yamaha foam air filter oil or other qual ity foam air filter oil to the sponge material TIP The sponge material should be wet but not drip ping 11 Pull the sponge material over the air filter ele ment frame 1 Air f...

Page 99: ...ilter element will affect carburetor jetting with subsequent poor performance and possible engine overheating ECB00461 15 Install the seat TIP The air filter element should be cleaned every 20 40 hours It should be cleaned and lubricated more often if the ATV is operated in extremely dusty ar eas Each time the air filter element maintenance is performed check the air inlet of the air filter case f...

Page 100: ...the tailpipe and inside of the tailpipe housing 4 Insert the tailpipe into the muffler and align the bolt holes 5 Install the bolt and tighten it to the specified torque 6 Remove the purging bolt and the gasket 1 Tailpipe bolt 2 Tailpipe 1 2 1 Tailpipe 2 Spark arrester Tightening torque Tailpipe bolt 10 Nm 1 0 m kgf 7 2 ft lbf U1BS63E0 book Page 19 Tuesday March 13 2012 11 43 AM ...

Page 101: ...rbon monox ide poisoning possibly leading to death and start a fire Always let the exhaust system cool prior to touching exhaust components Always wear eye protection and make sure no one is behind the ATV Make sure there are no combustible materi als in the area EBU23940 Adjusting the carburetor The carburetor should be checked and if neces sary adjusted at the intervals specified in the peri odi...

Page 102: ...d and if necessary adjusted as follows at the intervals specified in the periodic maintenance and lubrica tion chart TIP A diagnostic tachometer is needed to make this adjustment 1 Start the engine and warm it up TIP The engine is warm when it quickly responds to the throttle 2 Attach the tachometer to the spark plug lead 3 Check the engine idling speed and if neces sary adjust it to specification...

Page 103: ...rottle le ver free play 1 Slide the rubber cover back 2 Loosen the locknut 3 To increase the throttle lever free play turn the throttle lever free play adjusting bolt in di rection a To decrease the throttle lever free play turn the adjusting bolt in direction b 4 Tighten the locknut 5 Slide the rubber cover to its original position EBU24060 Valve clearance The valve clearance changes with use res...

Page 104: ...e brake pad wear without having to disassemble the brake To check the brake pad wear check the wear indica tor grooves If a brake pad has worn to the point that a wear indicator groove almost appears have a Yamaha dealer replace the brake pads as a set TIP The wheels need to be removed to check the brake pads See page 8 44 EBU28801 Rear brake pads Each brake pad is provided with wear indicator gro...

Page 105: ...luid is above the minimum level mark Check the brake fluid lev el with the top of the reservoir level Replenish the brake fluid if necessary Front brake Rear brake 1 Wear indicator groove 1 Minimum level mark 1 Minimum level mark 1 U1BS63E0 book Page 24 Tuesday March 13 2012 11 43 AM ...

Page 106: ...ted surfaces or plastic parts Always clean up spilled fluid im mediately As the brake pads wear it is normal for the brake fluid level to gradually go down A low brake fluid level may indicate worn brake pads and or brake system leakage therefore be sure to check the brake pads for wear and the brake system for leak age If the brake fluid level goes down suddenly have a Yamaha dealer check the cau...

Page 107: ... in the periodic maintenance and lubrication chart The top of the brake pedal should be positioned 50 2 mm 1 98 in above the top of the frame as shown If the brake pedal is not positioned as spec ified have a Yamaha dealer adjust it EBU24715 Adjusting the parking brake free play The parking brake free play must be checked and if necessary adjusted at the intervals specified in the periodic mainten...

Page 108: ...decrease it TIP If the cable length cannot be adjusted to specifica tion consult a Yamaha dealer 6 Tighten the locknut on the brake cable 7 Slide the rubber cover to its original position 8 Turn in the adjusting bolt at the rear brake cal iper until it feels tight then turn it out 1 8 turn and tighten its locknut to the specified torque NOTICE When tightening the locknut 1 Locknut 2 Adjusting bolt...

Page 109: ...er should come on just before braking takes effect The brake light switch for the brake pedal can be adjusted as follows but the front brake light switch should be adjusted by a Yamaha dealer Turn the rear brake light switch adjusting nut while holding the brake light switch in place To make the brake light come on earlier turn the adjusting nut in direction a To make the brake light come on later...

Page 110: ... play could be ob tained as described above skip steps 4 8 4 Fully turn the adjusting bolt at the clutch lever in direction a to loosen the clutch cable 5 Slide the rubber cover back at the crankcase 6 Loosen the locknut 7 To increase the clutch lever free play turn the adjusting nut at the crankcase in direction a and to decrease it turn the nut in direction b 1 Clutch lever free play 2 Rubber co...

Page 111: ...efore each ride and adjusted if necessary To check the drive chain slack 1 Place the ATV on a level surface TIP When checking and adjusting the drive chain slack there should be no weight on the ATV and all tires must be touching the ground 2 Move the ATV back and forth to locate the tightest portion of the drive chain and then measure the drive chain slack as shown 3 If the drive chain slack is i...

Page 112: ...to drive chain slippage or breakage To prevent this from occurring keep the drive chain slack within the specified limits ECB00542 TIP There are alignment marks on both drive chain pullers and an alignment mark on each side of the swingarm Make sure to align the same alignment mark on both drive chain pullers with the alignment mark on either side of the swingarm for proper wheel alignment 4 Tight...

Page 113: ...team cleaners high pressure washers or inappropriate solvents ECB00571 2 Wipe the drive chain dry 3 Thoroughly lubricate the drive chain with a special O ring chain lubricant NOTICE Do not use engine oil or any other lubricants for the drive chain as they may contain substances that could damage the O rings ECB00581 EBU24902 Checking and lubricating the cables The operation and the condition of al...

Page 114: ...hly before you begin riding in cold weather If the control cables are frozen or do not work smoothly you could be unable to control the ATV which could lead to an acci dent or collision EBU24922 Checking and lubricating the brake and clutch levers The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lubricated if necessary Brake lever Recom...

Page 115: ...hift pedals The operation of the brake and shift pedals should be checked before each ride and the pedal pivots should be lubricated if necessary Brake pedal Shift pedal Recommended lubricant Lithium soap based grease U1BS63E0 book Page 34 Tuesday March 13 2012 11 43 AM ...

Page 116: ...e lubricated by a Yamaha dealer at the intervals specified in the pe riodic maintenance and lubrication chart EBU25004 Lubricating the rear suspension relay arm and connecting arm pivoting points The rear suspension relay arm and connecting arm pivoting points must be lubricated at the inter vals specified in the periodic maintenance and lu brication chart TIP For parts equipped with a grease nipp...

Page 117: ... lubricated at the intervals specified in the periodic mainte nance and lubrication chart TIP For parts equipped with a grease nipple use a grease gun 1 Grease nipple 1 Grease nipple 1 Grease nipple Recommended lubricant Lithium soap based grease U1BS63E0 book Page 36 Tuesday March 13 2012 11 43 AM ...

Page 118: ...at the intervals specified in the periodic maintenance and lubrication chart TIP For parts equipped with a grease nipple use a grease gun 1 Upper grease nipple 2 Lower grease nipple 1 Upper grease nipple 2 Lower grease nipple Recommended lubricant Lithium soap based grease U1BS63E0 book Page 37 Tuesday March 13 2012 11 43 AM ...

Page 119: ... oil Call a physician immediately EYES Flush with water for 15 minutes and get prompt medical attention Batteries produce explosive gases Keep sparks flame cigarettes or other sources of ig nition away Ventilate when charging or using in an enclosed space KEEP OUT OF REACH OF CHILDREN NOTICE ECB00620 Never attempt to remove the battery cell seals as this would permanently damage the battery To rem...

Page 120: ...age the battery To store the battery If the ATV will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place If the battery will be stored for more than two months check it at least once a month and fully charge it if necessary NOTICE ECB00940 Always keep the battery charged Storing a dis charged battery can cause permanent battery damage To ins...

Page 121: ... then hook the band to secure the owner s tool kit 4 Install the seat See page 4 12 EBU25243 Replacing the fuse The fuse holder is located under the seat See page 4 12 If the fuse is blown replace it as follows 1 Turn the key to OFF and turn off all electrical circuits NOTICE ECB00640 To prevent accidental short circuiting turn off the main switch when checking or replacing a fuse 1 Positive batte...

Page 122: ...turn on the electrical circuits to check if the devices operate 4 If the fuse immediately blows again have a Yamaha dealer check the electrical system EBU25542 Replacing a headlight bulb If a headlight bulb burns out replace it as follows 1 Remove the headlight bulb holder cover at the rear of the headlight by pulling it off 2 Remove the headlight bulb holder by pushing it inward and turning it co...

Page 123: ...roughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with alcohol or thinner ECB00651 5 Install the headlight bulb holder by aligning the projections with the holes in the headlight unit pushing it inward and turning it clockwise until it stops 6 Install the headlight bulb holder cover at the rear of the headlight NOTICE Make sure the headlight bulb holder cove...

Page 124: ...rection a To lower a headlight beam turn the adjusting screw in direction b EBU25601 Replacing the tail brake light bulb If the tail brake light bulb burns out replace it as follows 1 Remove the lens by removing the screws 2 Remove the burnt out bulb by pushing it in and turning it counterclockwise 1 Headlight beam adjusting screw 1 Screw U1BS63E0 book Page 43 Tuesday March 13 2012 11 43 AM ...

Page 125: ...el 1 Place the ATV on a level surface 2 Loosen the wheel nuts 3 Elevate the ATV and place a suitable stand under the frame 4 Remove the nuts from the wheel 5 Remove the wheel EBU25661 Installing a wheel 1 Place the ATV on a level surface 2 Install the wheel and the nuts 3 Lower the ATV to the ground 4 Tighten the wheel nuts to the specified torques 1 Tail brake light bulb 1 Wheel nut U1BS63E0 book...

Page 126: ...technicians have the necessary tools expe rience and know how to service the ATV properly Use only genuine Yamaha replacement parts Im itation parts may look like Yamaha parts but they are often inferior have a shorter service life and can lead to expensive repair bills WARNING EWB02280 Do not smoke when checking the fuel system Fuel can ignite or explode causing severe inju ry or property damage ...

Page 127: ...the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the ATV The engine does not start Have a Yamaha dealer check the ATV The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The engine turns over slowly The battery is good Check the battery lead connection...

Page 128: ...s EWB02311 NOTICE Excessive water pressure may cause water seepage and deteriora tion of wheel bearings brakes transmis sion seals and electrical devices Many expensive repair bills have resulted from improper high pressure detergent applica tions such as those available in coin oper ated car washers ECB00711 4 Once most of the dirt has been hosed off wash all surfaces with warm water and mild det...

Page 129: ... available to prevent the fuel from deteriorat ing 5 Perform the following steps to protect the cyl inder piston rings etc from corrosion a Remove the spark plug cap and spark plug b Pour a teaspoonful of engine oil into the spark plug bore c Install the spark plug cap onto the spark plug and then place the spark plug on the cylinder head so that the electrodes are grounded This will limit sparkin...

Page 130: ...om entering it 9 Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an exces sively cold or warm place less than 0 C 30 F or more than 30 C 90 F For more in formation on storing the battery see page 8 38 TIP Make any necessary repairs before storing the ATV U1BS63E0 book Page 3 Tuesday March 13 2012 11 43 AM ...

Page 131: ...1 EEC YFM35RD 84 3 dB A 3500 r min A weighted sound power level YFM35RD 94 0 dB A 3500 r min Vibration on seat EN1032 ISO5008 YFM35RD Will not exceed 0 5 m s Vibration on handlebar EN1032 ISO5008 YFM35RD Will not exceed 2 5 m s Engine Engine type Air cooled 4 stroke SOHC Cylinder arrangement Single cylinder Displacement 349 cm Bore stroke 83 0 64 5 mm 3 27 2 54 in Compression ratio 9 20 1 Starting...

Page 132: ...8 Imp gal Fuel reserve amount 2 7 L 0 71 US gal 0 59 Imp gal Carburetor Type quantity BSR36 x 1 Spark plug s Manufacturer model NGK DR8EA Spark plug gap 0 6 0 7 mm 0 024 0 028 in Clutch Clutch type Wet multiple disc Operation Left hand operation Transmission Primary reduction system Spur gear Primary reduction ratio 76 24 3 166 Secondary reduction system Chain drive Secondary reduction ratio 38 13...

Page 133: ...58B Rear tire Type Tubeless Size AT20 x 10 9 Manufacturer model DURO DI K778A Loading Maximum loading limit 100 0 kg 220 lb Total weight of rider cargo accessories and tongue Tire air pressure measured on cold tires Recommended Front 25 0 kPa 0 250 kgf cm 3 6 psi Rear 25 0 kPa 0 250 kgf cm 3 6 psi Minimum Front 22 0 kPa 0 220 kgf cm 3 2 psi Rear 22 0 kPa 0 220 kgf cm 3 2 psi Front wheel Wheel type...

Page 134: ... Rear suspension Type Swingarm link suspension Spring shock absorber type Coil spring gas oil damper Wheel travel 210 mm 8 3 in Electrical system Ignition system DC CDI Charging system AC magneto Battery Model YTZ10S Voltage capacity 12 V 8 6 Ah Headlight Bulb type Krypton bulb Bulb voltage wattage quantity Headlight 12 V 30 0 30 0 W 2 Tail brake light 12 V 5 0 21 0 W 1 Neutral indicator light 12 ...

Page 135: ...s that influence the actual level of exposure of work force include the characteristics of the work room the other sources of noise etc i e the number of machines and other adjacent process es and the length of time for which an operator is exposed to the noise Also the permissible expo sure level can vary from country This information however will enable the user of the machine to make a better e...

Page 136: ...BER MODEL LABEL INFORMATION EBU26030 Vehicle identification number The vehicle identification number is stamped into the frame TIP The vehicle identification number is used to identify your ATV EBU26050 Model label The model label is affixed at the location in the il lustration Record the information on this label in the space provided This information will be need ed when ordering spare parts fro...

Page 137: ...11 2 11 1 Model label U1BS63E0 book Page 2 Tuesday March 13 2012 11 43 AM ...

Page 138: ...fasteners 5 6 Cleaning 9 1 Clutch lever 4 4 Clutch lever free play adjusting 8 28 D Drive chain 5 4 Drive chain lubricating 8 32 Drive chain slack 8 30 Drive select lever 4 7 Drive select lever and driving in reverse 6 3 E Engine break in 6 6 Engine cold start 6 1 Engine idling speed 8 21 Engine oil 5 3 Engine oil and oil filter element 8 11 Engine starting a warm 6 3 Engine stop switch 4 2 F Fuel...

Page 139: ... 14 Spark arrester cleaning 8 18 Spark plug checking 8 9 Specifications 10 1 Speed limiter 4 3 Starter choke 4 11 Start switch 4 3 Steering shaft lubricating 8 37 Storage 9 2 Suspension lubricating the upper and lower arm pivots 8 36 Suspension relay arm and connecting arm pivoting points lubricating the rear 8 35 Swingarm pivots lubricating 8 35 T Tail brake light bulb replacing 8 43 Throttle lev...

Page 140: ...T AND PROTECTIVE GEAR NEVER USE ON PAVED ROADS NEVER CARRY PASSENGERS NEVER operate without proper training or instruction at speeds too fast for your skills or the conditions on public roads a collision can occur with another vehicle with a passenger passengers affect balance and steering and increase risk of losing control LOCATE AND READ OWNER S MANUAL FOLLOW ALL INSTRUCTIONS AND WARNINGS PRINT...

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