•
•
•
•
Seal Installation:
The face of the seal should be .290 below the aluminum
boss surface on the block and .200 on the side cover. When installing the seals
it is important to apply grease on the O.D. to prevent scuffing or tearing of the
seal. We have tools available (
see “Special Tools”
) to install these seals that
seat them at these predetermined depths.
•
•
Stud Installation:
Apply a small
amount of (blue) Loctite to the threads of
the dimpled end of the stud and install
using a stud driver as shown
.
(
see
“Special Tools”)
Note-there are two
different ends to the studs; dimpled and
rounded— install the dimpled end in the
block. Run the stud down until it lightly
bottoms and
tighten it ¼ turn more
. (An
alternative method to the stud driver is to use a nut and jam nut)
•
•
Dowel Installation:
When installing the dowels
be sure the holes are clean and they slide in
easily. Place a small amount of grease on the
dowels before installing them in the block, head
and side cover. When removing the dowels, use
the removal tool to eliminate the possibility of
damage. (
see “Special Tools”
).
•
Pre-Assembly
Page 21
YAMAHA YF200 R1
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