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WARRANTY

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JC1

YAMAHA Golf-Car Company (herein referred to as “YGC”) hereby
warrants to the Original Retail Purchaser or Lessee of a YAMAHA The
Drive golf car or PTV, Adventurer utility vehicle, or YAMAHA Concierge
transportation or specialty vehicle purchased from an Authorized YGC
Dealer, that the 

Trojan

batteries charged with a 

YAMAHA

battery

charger will be free from defects in materials and workmanship, and
will provide “36-hole performance” as follows:

4-years or 23,500 amp-hours with T-875 batteries

4-years or 25,000 amp-hours with T-875 batteries and the addition
of a factory installed Trojan HydroLink Battery Watering System. 

WARRANTY LIMITATIONS

Yamaha Golf-Car Company’s and Trojan Battery Company’s limit of
liability shall be to replace a defective battery.  Replacement shall
mean furnishing a new battery or used battery with sufficient life to
complete the remainder of the warranty term, at no cost to the
purchaser during the limited warranty period, except for labor or
transportation expenses. 

The following conditions apply: 

Amp-hours will be determined either through the Genius controller
or through other means as necessary in the event of a controller
failure or replacement. 

This warranty only applies to factory installed Trojan battery sets
charged with a Yamaha battery charger. 

The customer must perform (or have a contracted Yamaha Dealer
perform) all periodic maintenance and discharge testing as
specified in the Yamaha Service Manual Maintenance Schedule.
No labor or transportation expenses are included in this limited
warranty.  Maintenance records must be kept. 

YGC supplied or approved replacement batteries may be of a
different brand or capacity, but are warranted to provide 36-hole
performance for the remainder of the original warranty term.

“36-hole performance” is defined as 60-minutes discharge time as
tested and recorded using a Lester model #17770 discharge
machine at an ambient temperature of between 60 and 100
degrees F (16 and 38 degrees C).  Ambient temperatures
between 60 and 80 degrees F (16 and 27 degrees C) must be
corrected using the formula: Adjusted Discharge Time =
(Discharge Minutes) / (1-(((80-TEMP)/100) x 0.64)). 

The customer must notify the Dealer within 10 days that a vehicle
has failed to make 36 holes per day.  YGC reserves the right to
test and recharge any battery in question. 

ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS
FOR A PARTICULAR PURPOSE SHALL BE VOID AND EXCLUDED
SUBSEQUENT TO ONE YEAR FROM THE DATE OF PURCHASE.
THE REPLACEMENT OF THE BATTERY IS THE EXCLUSIVE
REMEDY UNDER THIS WRITTEN WARRANTY OR ANY IMPLIED
WARRANTY.  YAMAHA MAKES NO OTHER REPRESENTATION
OR WARRANTY OF ANY KIND, AND NO REPRESENTATIVE,
EMPLOYEE, DISTRIBUTOR OR DEALER OF YAMAHA HAS THE
AUTHORITY TO MAKE OR IMPLY ANY REPRESENTATION,
PROMISE OR AGREEMENT WHICH IN ANY WAY VARIES THE
TERMS OF THIS LIMITED WARRANTY.

LIMITED WARRANTY EXCLUSIONS

Without limiting the generality of the foregoing in any way, and as
part of its limited warranty exclusion, YAMAHA does not warrant
that its battery is suitable for use in any application other than in a
golf car or utility vehicle.  As in the use of any battery, a prudent
owner will read and study the charger owner’s manual, the vehicle
owner’s manual, the operator’s instructions, and the battery warning
labels; and will exercise due care in working on or around batteries.

THE PROVISIONS OF THIS LIMITED WARRANTY SHALL
NOT APPLY IF BATTERIES ARE SUBJECTED TO ANY OF
THE FOLLOWING CONDITIONS:

Abuse or neglect such as improper fluid levels, loose wiring,
rusted or corroded hardware.

Lack of proper maintenance as outlined in the electric vehicle
Owner’s/Operator’s Manual.  For example, lack of regular
battery watering or adding water to the battery before
charging.

Damage caused by improper installation of the battery. 

Neglect, breakage, freezing, fire, explosion, wreckage, the
addition of any chemical, or the operation of the battery in an
uncharged condition (below half-charge – 1.200 specific gravity).

Battery charged by systems other than the original equipment
type battery charger. 

On fleet golf cars, the use of any non-YAMAHA supplied
electrical devices that consume more than one amp-hour per
round or two amp-hours per day of battery energy.  Examples
of these devices include, but are not limited to: heating or
cooling systems; GPS (global position system) devices;
information gathering devices; lights; radios or stereos; or
yardage measuring devices. 

Less than one charger per car or inadequate facility electrical
power to power all chargers.  Examples include more than
one charger on a single circuit, circuit rating of less than 15
amps, or not enough circuits for the number of cars. 

In fleet applications, less than one battery charger per vehicle.
For example, using only 10 battery chargers to charge a 15
car fleet. 

The use of any system that does not allow the battery
chargers to shut off automatically.  For example, timer
systems that are designed to switch battery charger AC power
on and off during peak demand hours. 

Damage not resulting from a defect in materials or
workmanship or which occurs due to abuse or neglect
(including failure to provide reasonable and necessary
maintenance), accident, alteration or acts of God is excluded
from this limited warranty. 

THIS BATTERY IS INTENDED TO BE USED BY PERSONS
WITH TRAINING AND EXPERIENCE WITH BATTERIES AND
ONLY IN YAMAHA ELECTRIC VEHICLES.  ANY OTHER USE
RENDERS THE LIMITED WARRANTIES EXPRESSED HEREIN
AND ALL IMPLIED WARRANTIES NULL AND VOID AND SAME
ARE HEREBY EXCLUDED.

ALSO EXCLUDED FROM THIS LIMITED WARRANTY ARE
ANY AND ALL INCIDENTAL OR CONSEQUENTIAL DAMAGES
INCLUDING, BUT NOT LIMITED TO, LOSS OF USE OR
REVENUE, LOSS OF TIME, INCONVENIENCE OR ANY
OTHER ECONOMIC LOSS.

Some states do not allow limitation on the duration of an implied
warranty, exclusions or limitations of incidental or consequential
damages. Therefore, the above limitations or exclusions may not
apply to you.

This warranty gives you specific legal rights, and you may also
have other rights, which vary from state to state.

For further information or to submit a warranty claim, contact your
local Yamaha Golf-Car Dealer or Yamaha Customer Relations toll
free at (800) 962-7926. 

Yamaha Motor Corporation, USA
Kennesaw, GEORGIA 30144

EFFECTIVE DATE: 04/01/14                             LIT-13710-EL-14

YAMAHA FOUR-YEAR LIMITED WARRANTY FOR TROJAN BRAND

ELECTRIC GOLF CAR AND UTILITY VEHICLE BATTERIES WHEN

CHARGED WITH A YAMAHA 48-VOLT CHARGER

JC1-F8199-40.qxp_LIT_19626_00_81.qxd  9/30/14  11:57 AM  Page 5

Summary of Contents for YDRE

Page 1: ...LIT 19626 20 15 JC1 F8199 40 on USA 48 VOLT AC PERSONAL TRANSPORT VEHICLE YDRE OWNER S OPERATOR S MANUAL READ THIS MANUAL CAREFULLY It contains important safety information...

Page 2: ...ain maximum enjoyment from your new Yamaha If you have any questions about the operation or maintenance of your PTV please consult a Yamaha dealer Yamaha Motor Corporation USA YDRE 48 Volt AC PTV Owne...

Page 3: ...hould be considered a permanent part of your PTV and should remain with the PTV when resold Particularly important information is distinguished in this manual by the following notations This is the sa...

Page 4: ...iii JC1 1 WARRANTY CONTENTS 1 IMPORTANT LABELS 2 SAFETY CONSIDERATIONS 4 MAINTENANCE 8 STORAGE SPECIFICATIONS 9 WIRING 11 OPERATION 7 PRE OPERATION CHECKS 6 CONTROLS 5 OPERATOR SAFETY 3 10...

Page 5: ...elt and transaxle on the YDRA SPECIFIC EXCLUSIONS Specific exclusions from this warranty shall include the following Electric car batteries which are covered under a separate warranty Any parts replac...

Page 6: ...utility vehicle As in the use of any battery a prudent owner will read and study the charger owner s manual the vehicle owner s manual the operator s instructions and the battery warning labels and wi...

Page 7: ...LABELS Please read the following labels carefully before operating your PTV and promptly replace any labels which become damaged or removed Death or serious personal injury can result from failing to...

Page 8: ...This vehicle is restricted to 2 occupants per bench seat Do not start vehicle until all occupants are seated Remain fully seated and hold on when in motion Keep entire body inside vehicle Drive slowl...

Page 9: ...4 5 6 7 8 9 10 11 2 3 JC1 Y 1607e YEAR OF CONSTRUCTION 20XX YAMAHA MOTOR POWERED PRODUCTS CO LTD 200 1 SAKAGAWA KAKEGAWA JAPAN MAX BATTERY WEIGHT XXX kg MODEL YDREX PTV MAX POWER X X KW WEIGHT NO BATT...

Page 10: ...er is identified in the location shown TIP The first three digits of the serial number are for model identification the remaining digits are the unit production number Keep a record of these numbers f...

Page 11: ...PTV from the driver s side only and only in designated areas Do not allow more than two occupants per seat This PTV is restricted to two occupants unless equipped with a rear seat Do not operate the...

Page 12: ...terrain Avoid turning the steering wheel too sharply at higher speeds to avoid tipping or rolling the vehicle Always drive slowly straight up or straight down slopes never at an angle to avoid tipping...

Page 13: ...ury can result from failing to comply with the warning instructions in this manual HAZARD PREVENTION Drivers should be mindful of road hazards and avoid dangerous situations that may include the follo...

Page 14: ...nnel Allow only qualified trained and authorized personnel to inspect adjust and maintain PTVs Parts and Materials Use only replacement parts and materials recommended by the manufacturer Ventilation...

Page 15: ...on Do not modify these safety devices as supplied by the manufacturer After each maintenance or repair the car must be driven by a qualified trained and authorized person in an area free of pedestrian...

Page 16: ...S 1 Drive select switch 2 Main light switch 3 Brake pedal 4 Parking brake pedal 5 Accelerator pedal 6 Horn switch 7 Steering wheel 8 Energy gauge 9 Reflector a Batteries b DC charger receptacle c Seat...

Page 17: ...te only when authorized and only in designated areas Operate from driver s seat only This vehicle is restricted to 2 occupants per bench seat Do not start vehicle until all occupants are seated Remain...

Page 18: ...2 occupants per bench seat Do not start vehicle until all occupants are seated Remain fully seated and hold on when in motion Keep entire body inside vehicle Drive slowly in turns Drive slowly straig...

Page 19: ...n the brake pedal to stop the PTV Brake pedal PARKING BRAKE PEDAL Press down on the parking brake pedal whenever parking the PTV Parking brake pedal TIP Release the parking brake by depressing the acc...

Page 20: ...orn Switch TIP It is advisable to sound the horn when approaching blind corners NOTICE Y 2406 BATTERY WARNING JC0 K7768 60 OFF REV FWD ON ON To reduce the risk of accidents and injury or DEATH Read th...

Page 21: ...e way so that they become second nature To keep car from moving while performing pre operation checks Remove main switch key Apply parking brake PRE OPERATION CHECKLIST Before each use check the follo...

Page 22: ...inals for corrosion Battery electrolyte is poisonous and dangerous causing severe burns etc It contains sulfuric acid Avoid contact with skin eyes or clothing Ventilate when charging or using in enclo...

Page 23: ...OFF and remove key when not in use Do not operate while under the influence of alcohol or drugs maximum loading 400lb 181kg per bench seat 100lb 45kg in bagwell STEERING SYSTEM Check the steering sys...

Page 24: ...place with a positive click and releases when the accelerator pedal is pressed Parking brake pedal TIP Release the parking brake by depressing the accelerator pedal Headlights Taillights Ensure the h...

Page 25: ...Operate from driver s seat only This vehicle is restricted to 2 occupants per bench seat Do not start vehicle until all occupants are seated Remain fully seated and hold on when in motion Keep entire...

Page 26: ...press down on the brake pedal Brake pedal Do not hold the PTV on an incline with the accelerator use the brake Transmission damage can result When the PTV has come to a stop apply the parking brake p...

Page 27: ...6 4 8 11 6 3 6 3 6 2 7 1 8 3 8 4 Items without a page number reference should be serviced by a Yamaha dealer or other qualified mechanic This manual does not contain these procedures They are containe...

Page 28: ...qualified mechanic This manual does not contain these procedures They are contained in the Service Manual CS CHECK CA CHECK AND ADJUST R REPLACE S SERVICE CL CLEAN AND LUBRICATE L LUBRICATE Check whee...

Page 29: ...tteries produce explosive gases Keep sparks flame cigarettes etc away Ventilate when charging or using in an enclosed space Always shield eyes when working near batteries KEEP OUT OF REACH OF CHILDREN...

Page 30: ...ins minerals which are harmful to a battery therefore refill only with distilled water 3 Using a hydrometer check the specific gravity of the battery fluid in each cell against the readings on the cha...

Page 31: ...rstand the owner s manual provided with your PTV s battery charger before charging batteries Death or serious personal injury can result from failing to comply with the warning labels in this manual E...

Page 32: ...the DC charger receptacle when the charger is on or an arc could occur that may cause an explosion 1 Red Power ON LED 2 Yellow Charging LED 3 Green Charged LED 4 When the charger is plugged into the A...

Page 33: ...of the battery 1 Install the battery hold down plates and torque to 7 9 Nm 0 7 0 9 m kg 62 80 in lb as shown Forward Battery Battery hold down plate 2 Connect the wire leads and torque to 9 10 Nm 0 9...

Page 34: ...azard When replacing a fuse be sure the main switch is turned off to prevent accidental short circuiting and electrical system damage 1 Locate the in line fuse holder on the main wire harness adjacent...

Page 35: ...Do not allow foreign material to enter transaxle Serious transaxle damage can result 5 The oil level should be right at the bottom of the oil level plug hole 5 or just starting to flow out of the hol...

Page 36: ...levate the PTV with a jack and remove the wheel nuts and the wheel 3 Reverse the removal steps when installing the wheel Wheel nut tightening torque 80 Nm 8 0 m kg 58 ft lb Brake Adjustment The brakes...

Page 37: ...0 98 in To adjust the brake pedal free play 1 Remove the floor mat and service lid from the floor of the PTV 2 If the free play distance needs adjusting loosen the lock nut and turn the adjusting nut...

Page 38: ...isconnect the wire connectors from the bulb 3 Remove the two screws 5 located on the side of the bulb holder 1 to gain access to the headlight bulb 2 4 Insert a new bulb 2 into the bulb holder 1 and s...

Page 39: ...llips head screwdriver turn the adjusting screw 2 Turning the screw clockwise will lower the beam and turning the screw counterclockwise will raise the beam 3 Once the correct adjustment has been made...

Page 40: ...241 kPa 2 4 kgf cm2 max 35 psi 2 Clean exterior of the PTV and apply a rust inhibitor 3 Cover the PTV with a breathable cover and store it in a dry well ventilated area BATTERY PREPARATION 1 Recharge...

Page 41: ...ce Factory speed setting 19 km h 12 mph Maximum speed 24 km h 15 mph Optional maximum speed 31 km h 19 mph Minimum turning radius 2 9 m 114 in Seating capacity 2 occupants per seat PAINT CODES Name Di...

Page 42: ...self adjusting Brake pedal freeplay linkage adjustment 20 25 mm 0 79 0 98 in Brake cable end play 0 004 0 02 in 0 1 0 5 mm Parking brake Type Foot type parking brake with automatic release Release ti...

Page 43: ...JC1 WIRING YDRE PTV WIRING DIAGRAM Y 2394 1 2 3 4 5 6 7 8 9 10 11 11 1...

Page 44: ...1 2 3 4 5 6 7 8 9 10 11 NOTES JC1...

Page 45: ...NOTES 1 2 3 4 5 6 7 8 9 10 11 JC1...

Page 46: ...LIT Yamaha Motor Corporation USA 800 962 7926 Printed in U S A 2015 KCC 48 TR Y OW MA JC1 F8199 40...

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