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Yamaha XVS95CTB, Owner'S Manual

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Yamaha XVS95CTB Owner'S Manual Download Page 51

PERIODIC MAINTENANCE AND ADJUSTMENT

7-8

7

EAU17650

TIP

●

Air filter

• This model’s air filter is equipped with a disposable oil-coated paper element, which must not be cleaned with com-

pressed air to avoid damaging it.

• The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas.

●

Hydraulic brake service

• After disassembling the brake master cylinders and calipers, always change the fluid. Regularly check the brake fluid

levels and fill the reservoirs as required.

• Every two years replace the internal components of the brake master cylinders and calipers, and change the brake

fluid.

• Replace the brake hoses every four years and if cracked or damaged.

U26S13E0.book  Page 8  Tuesday, May 17, 2011  10:56 AM

Summary of Contents for XVS95CTB

Page 1: ...DIC183 26S 28199 13 XVS95CTB C OWNER S MANUAL Read this manual carefully before operating this vehicle LIT 11626 25 25 ...

Page 2: ...EAU10042 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold U26S13E0 book Page 1 Tuesday May 17 2011 10 56 AM ...

Page 3: ...aintain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent product information available at the time of printing there may be minor discrepanc...

Page 4: ...bey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NOTICE TIP U26S13E0 book Page 1 ...

Page 5: ...a Motor Corporation U S A 1st edition April 2011 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 25 25 U26S13E0 book Page 2 Tuesday May 17 2011 10 56 AM ...

Page 6: ...ication chart 7 5 Removing and installing the panel 7 9 Checking the spark plugs 7 9 Canister for California only 7 10 Engine oil and oil filter cartridge 7 11 Replacing the air filter element 7 13 Checking the throttle grip free play 7 14 Valve clearance 7 14 Tires 7 15 Cast wheels 7 16 Adjusting the clutch lever free play 7 17 Adjusting the brake lever free play 7 18 Brake light switches 7 18 Ch...

Page 7: ...ng chart 7 35 MOTORCYCLE CARE AND STORAGE 8 1 Matte color caution 8 1 Care 8 1 Storage 8 4 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 Reporting safety defects 10 3 Motorcycle noise regulation 10 4 Maintenance record 10 5 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY 10 7 YAMAHA EXTENDED SERVICE Y E S 10 9 U26S13E0 book Page 2 Tuesday May...

Page 8: ...hicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 4 1 2 3 U26S13E0 book Page 1 Tuesday May 17 2011 10 56 AM ...

Page 9: ... adverse weather conditions Un mauvais chargement peut affecter défavorablement la maniabilité Ne pas dépasser la charge maximum 5kg 11lb par sacoche Répartir le poids de façon égale de chaque côté de la motocyclette Lire les paragraphes concernant le chargement et les pneus indiqués dans le Manuel du propriétaire S assurer que le poids total des bagages du pilote du passager et des accessoires ne...

Page 10: ...LOCATION OF IMPORTANT LABELS 1 3 1 2 3 1 4 U26S13E0 book Page 3 Tuesday May 17 2011 10 56 AM ...

Page 11: ...chargement peut affecter défavorablement la maniabilité Ne pas dépasser la charge maximum 5kg 11lb par sacoche Répartir le poids de façon égale de chaque côté de la motocyclette Lire les paragraphes concernant le chargement et les pneus indiqués dans le Manuel du propriétaire S assurer que le poids total des bagages du pilote du passager et des accessoires ne dépasse pas la charge maximum de la mo...

Page 12: ...passenger The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when...

Page 13: ...ld contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Always wear protective clothing that covers your legs ankles and feet The en...

Page 14: ... of the motorcycle to minimize imbalance or instabili ty Shifting weights can create a sud den imbalance Make sure that ac cessories and cargo are securely attached to the motorcycle before riding Check accessory mounts and cargo restraints frequently Properly adjust the suspension for your load suspension ad justable models only and check the condition and pres sure of your tires Never attach any...

Page 15: ...or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody namic effects Wind may at tempt to lift the motorcycle or the motorcycle may become un stable in cross winds These ac cessories may also cause instability when passing or being passed by large vehicles Certain acces...

Page 16: ...tie downs or suitable straps that are attached to solid parts of the mo torcycle such as the frame or up per front fork triple clamp and not for example to rubber mounted handlebars or turn signals or parts that could break Choose the lo cation for the straps carefully so the straps will not rub against painted surfaces during transport The suspension should be com pressed somewhat by the tie down...

Page 17: ...28 4 Fuel injection system fuse page 7 28 5 Owner s tool kit page 7 2 6 Helmet holder page 4 12 7 Sidecase page 4 13 8 Shock absorber assembly spring preload adjusting ring page 4 14 9 Engine oil drain bolt page 7 11 10 Shift pedal page 4 8 11 Engine oil filler cap page 7 11 U26S13E0 book Page 1 Tuesday May 17 2011 10 56 AM ...

Page 18: ...e light page 7 30 3 Battery page 7 26 4 Seat lock page 4 12 5 Air filter element page 7 13 6 Fuel tank cap page 4 9 7 Rear brake fluid reservoir page 7 19 8 Engine oil filter cartridge page 7 11 9 Rear brake light switch page 7 18 10 Brake pedal page 4 8 U26S13E0 book Page 2 Tuesday May 17 2011 10 56 AM ...

Page 19: ... 4 7 2 Left handlebar switches page 4 6 3 Multi function meter unit page 4 3 4 Main switch steering lock page 4 1 5 Front brake fluid reservoir page 7 19 6 Right handlebar switches page 4 6 7 Brake lever page 4 8 8 Throttle grip page 7 14 U26S13E0 book Page 3 Tuesday May 17 2011 10 56 AM ...

Page 20: ...is started and stays on until the key is turned to OFF even if the engine stalls EAU10661 OFF All electrical systems are off The key can be removed WARNING EWA10061 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EAU10683 LOCK The steering is locked and all electrical systems are ...

Page 21: ...e warning light can be checked by turning the key to ON The warning light should come on for a few seconds and then go off If the warning light does not come on initially when the key is turned to ON or if the warning light remains on have a Yamaha dealer check the electrical circuit TIP Even if the oil level is sufficient the warning light may flicker when riding on a slope or during sudden accel...

Page 22: ... The fuel level warning light will flash eight times and then go off for 3 0 seconds If this oc curs have a Yamaha dealer check the vehicle EAU11534 Engine trouble warning light This warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engine If this oc curs have a Yamaha dealer check the self diagnosis system See page 4 5 for an explanation of the se...

Page 23: ...to test the electrical cir cuit Odometer tripmeters fuel reserve tripmeter and clock Push the SELECT switch to change the display between the odometer mode ODO the tripmeter modes TRIP A and TRIP B in the following order ODO TRIP A TRIP B ODO If the fuel level warning light comes on see page 4 2 the odometer display will automatically change to the fuel re serve tripmeter mode TRIP F and start cou...

Page 24: ...T switch and then release it to start the clock Self diagnosis device This model is equipped with a self diag nosis device for various electrical cir cuits If a problem is detected in any of those circuits the engine trouble warning light will come on and the odometer tripme ter clock display will indicate an error code If the odometer tripmeter clock display indicates any error codes note the cod...

Page 25: ...ndlebar switches Left Right EAU12400 Dimmer switch Set this switch to for the high beam and to for the low beam EAU12430 Turn signal switch To signal a right hand turn push this switch to To signal a left hand turn push this switch to When re leased the switch returns to the center position Since this model is equipped with a self canceling system the turn signal lights will self cancel after the ...

Page 26: ...ning light will come on when the key is turned to ON and the start switch is pushed but this does not indicate a malfunction EAU44602 SELECT switch This switch is used to perform selec tions in the odometer and tripmeters to set the clock and to set the brightness control mode of the multi function meter unit See Multi function meter unit on page 4 3 for detailed information EAU42535 RESET switch ...

Page 27: ...IP Use your toes or heel to shift up and your toes to shift down EAU12890 Brake lever The brake lever is located at the right handlebar grip To apply the front brake pull the lever toward the handle bar grip EAU12941 Brake pedal The brake pedal is on the right side of the motorcycle To apply the rear brake press down on the brake pedal 1 Shift pedal 2 Neutral position 1 2 3 4 5 N 1 2 1 Brake lever...

Page 28: ...ore riding Leaking fuel is a fire hazard EAU13221 Fuel Make sure there is sufficient gasoline in the tank WARNING EWA10881 Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling follow these instructions 1 Before refueling turn off the en gine and be sure that no one is sit ting on the vehicle Never refuel while smoking or...

Page 29: ...s and piston rings as well as to the exhaust system Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or a research octane number of 91 or higher If knocking or pinging occurs use a gasoline of a different brand or premi um unleaded fuel Use of unleaded fuel will extend spark plug life and reduce maintenance costs Gasohol There ...

Page 30: ...exhaust system WARNING EWA10862 The exhaust system is hot after op eration To prevent a fire hazard or burns Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn Park the vehicle in a place where pedestrians or children are not likely to touch the hot exhaust system Make sure that the exhaust sys tem has cooled down before do ing any maintenance work...

Page 31: ...TIP Make sure that the seat is properly se cured before riding EAU14324 Helmet holder The helmet holder is located under the rider seat To secure a helmet to the helmet holder 1 Remove the rider seat See the previous section Rider seat 2 Hook the helmet onto the helmet holder and then securely install the seat WARNING Never ride with a helmet attached to the helmet holder since the helmet may hit ...

Page 32: ...ly on each side of the motorcycle Do not exceed the load limit of 5 kg 11 lb for each sidecase Do not exceed the maximum load of 190 kg 419 lb for the ve hicle Do not exceed 120 km h 80 mi h when riding with luggage in the sidecases otherwise han dling could be affected Improp er loading poor tire or overall motorcycle conditions poor road surfaces or adverse weath er conditions may make it nec es...

Page 33: ...sorber assembly is equipped with a spring preload adjust ing ring allowing the spring preload to be adjusted to suit the rider s prefer ence When making this adjustment use the special wrench and extension bar in cluded in the additional tool kit which was handed out separately at the pur chase of the vehicle NOTICE ECA10101 To avoid damaging the mechanism do not attempt to turn beyond the maximum...

Page 34: ...e left side of the frame Raise the sidestand or lower it with your foot while holding the vehicle upright TIP The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situations See the following section for an expla nation of the ignition circuit cut off sys tem WARNING EWA10241 The vehicle must not be ridden with the sidestand down or if the...

Page 35: ...unctions It prevents starting when the trans mission is in gear and the side stand is up but the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down It cuts the running engine when the transmission is in gear and the sidestand is moved down Periodically check the operation of the ignition circuit cut off ...

Page 36: ...0 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The clutch swit...

Page 37: ...er Before using this vehicle check the following points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank breather overflow hose for obstructions cracks or damage and check hose connection 4 9 4 11 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 11 Front brake ...

Page 38: ...le and grip housing 7 14 7 22 Control cables Make sure that operation is smooth Lubricate if necessary 7 22 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 7 15 7 16 Brake and shift pedals Make sure that operation is smooth Lubricate pedal pivoting points if necessary 7 23 Brake and clutch levers Make sure that operation is smooth Lubr...

Page 39: ...ATION CHECKS 5 3 5 Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle 4 15 ITEM CHECKS PAGE U26S13E0 book Page 3 Tuesday May 17 2011 10 56 AM ...

Page 40: ...tically if left idling for 20 minutes In this case the multi function meter unit indi cates error code 70 but this is not a malfunction Push the start switch to clear the error code and to restart the engine EAU47104 Starting the engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met The transmission is in the neutral position The tra...

Page 41: ...ft the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it NOTICE ECA10260 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is running In...

Page 42: ...ift points The recommended shift points during acceleration and deceleration are shown in the table below EAU16841 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000...

Page 43: ...rking stop the engine and then remove the key from the main switch WARNING EWA10311 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable material...

Page 44: ...n performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 2 for more in formation about carbon monox ide WARNING EWA15460 Brake discs calipers ...

Page 45: ...he owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you 1 Owner s tool kit 1 U26S13E0 book Page 2 Tuesday May 17 20...

Page 46: ... or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plugs Check condition Adjust gap and clean Replace every 8000 mi 13000 km or 12 months Replace Replace 3 Valve clearance Check and adjust valve clearance when engine is cold Adjust if necessary Every 16000 mi 25000...

Page 47: ...rol system for dam age Replace if necessary No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months U26S13E0 book Page 4 Tuesday May 17 2011 10 56 AM ...

Page 48: ...e 3 Front brake Check operation fluid level and for fluid leakage Adjust brake lever free play and replace brake pads if necessary 4 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 5 Brake hoses Check for cracks or damage Check for correct routing and clamping Replace Every 4 years 6 Wheels Check runout and for damage Replace if necessary 7 Tires Check ...

Page 49: ...all chassis fitting and fas teners Correct if necessary 13 Brake lever pivot shaft Apply silicone grease lightly 14 Brake pedal pivot shaft Apply lithium soap based grease lightly 15 Clutch lever pivot shaft Apply lithium soap based grease lightly 16 Shift pedal pivot shaft Apply lithium soap based grease lightly 17 Sidestand pivot Check operation Apply lithium soap based grease lightly No ITEM RO...

Page 50: ... car tridge Replace 24 Front and rear brake switches Check operation 25 Control cables Apply Yamaha chain and cable lube or engine oil thoroughly 26 Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip housing 27 Lights signals and switches Check operation Adjust headlight beam No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 mon...

Page 51: ...uently when riding in unusually wet or dusty areas Hydraulic brake service After disassembling the brake master cylinders and calipers always change the fluid Regularly check the brake fluid levels and fill the reservoirs as required Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if ...

Page 52: ...ug to slowly erode they should be removed and checked in accordance with the periodic mainte nance and lubrication chart In addition the condition of the spark plugs can re veal the condition of the engine The porcelain insulator around the cen ter electrode of each spark plug should be a medium to light tan the ideal color when the vehicle is ridden normally and all spark plugs installed in the e...

Page 53: ...park plug should be tightened to the speci fied torque as soon as possible EAU19681 Canister for California only This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere Before operating this vehicle make sure to check the fol lowing Check each hose connection Check each hose and canister for cracks or damage Replace if dam aged Make sure that the caniste...

Page 54: ...back into the oil filler hole without screwing it in and then remove it again to check the oil lev el TIP The engine oil should be between the minimum and maximum level marks 5 If the engine oil is at or below the minimum level mark add sufficient oil of the recommended type to raise it to the correct level 6 Insert the dipstick into the oil filler hole and then tighten the oil filler cap To chang...

Page 55: ... filter wrench and then tighten it to the specified torque with a torque wrench 7 Install the engine oil drain bolt and its new gasket and then tighten the bolt to the specified torque 8 Refill with the specified amount of the recommended engine oil and then install and tighten the oil filler cap 1 Engine oil drain bolt 2 Gasket 1 Oil filter wrench 2 Oil filter cartridge 1 2 1 2 1 O ring 1 Torque ...

Page 56: ...sufficient NOTICE ECA10401 If the oil level warning light flickers or remains on even if the oil level is correct immediately turn the engine off and have a Yamaha dealer check the vehicle 10 Turn the engine off wait a few min utes until the oil settles and then check the oil level and correct it if necessary EAU47080 Replacing the air filter element The air filter element should be re placed at t...

Page 57: ...ng the throttle grip free play The throttle grip free play should mea sure 4 0 6 0 mm 0 16 0 24 in at the inner edge of the throttle grip Periodi cally check the throttle grip free play and if necessary have a Yamaha deal er adjust it EAU21401 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve cle...

Page 58: ...is model WARNING EWA10511 Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident Tire inspection Always check the tires before operating the motorcycle If a tire tread shows crosswise line minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked con tact a Yamaha dealer immediately and have the tire replaced Tire air pressur...

Page 59: ...ch could lead to an accident After extensive tests only the tires list ed below have been approved for this model by Yamaha Motor Co Ltd EAU21962 Cast wheels To maximize the performance durabil ity and safe operation of your vehicle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends warpage or oth er damage before each ride If any damage is f...

Page 60: ...ribed above skip steps 4 7 4 Fully turn the adjusting bolt in di rection a to loosen the clutch ca ble 5 Slide the rubber covers apart and then loosen the locknut 6 To increase the clutch lever free play turn the clutch lever free play adjusting nut in direction a To decrease the clutch lever free play turn the adjusting nut in direction b 7 Tighten the locknut at the clutch cable and then slide t...

Page 61: ...y draulic system have a Yamaha dealer bleed the system before operating the motorcycle Air in the hydraulic system will dimin ish the braking performance which may result in loss of con trol and an accident EAU22273 Brake light switches The brake light which is activated by the brake pedal and brake lever should come on just before braking takes ef fect If necessary adjust the rear brake light swi...

Page 62: ...at the wear indicator grooves have almost disap peared have a Yamaha dealer replace the brake pads as a set EAU22500 Rear brake pads Check each rear brake pad for damage and measure the lining thickness If a brake pad is damaged or if the lining thickness is less than 0 8 mm 0 03 in have a Yamaha dealer replace the brake pads as a set EAU22581 Checking the brake fluid level Before riding check tha...

Page 63: ... reaction Be careful that water does not enter the brake fluid reservoir when refilling Water will signifi cantly lower the boiling point of the fluid and may result in vapor lock NOTICE ECA17640 Brake fluid may damage painted sur faces or plastic parts Always clean up spilled fluid immediately As the brake pads wear it is normal for the brake fluid level to gradually go down A low brake fluid lev...

Page 64: ...in the periodic maintenance and lubri cation chart EAU38410 To check the drive belt slack 1 Place the vehicle on the sidestand 2 Note the current position of the drive belt using the marks near the drive belt check hole TIP The marks near the drive belt check hole are 5 mm 0 2 in apart 3 Note the position of the drive belt with a force of 45 N 4 5 kgf 10 lbf applied to the belt with a belt ten sio...

Page 65: ... check or replace it WARNING Damage to the outer housing of cables may result in in ternal rusting and cause interfer ence with cable movement Replace damaged cables as soon as possi ble to prevent unsafe conditions EWA10711 EAU49920 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated...

Page 66: ...efore each ride and the pedal pivots should be lu bricated if necessary EAU23142 Checking and lubricating the brake and clutch levers Brake lever Clutch lever The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Recommended lubricant Lithium soap based grease U26S13E0 book Page 23 Tuesday May 17 2011 10 56 AM ...

Page 67: ...ck or repair it Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control EAUM1652 Lubricating the swingarm piv ots The swingarm pivots must be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Recommended lubricants Brake lever Silicone grease Clutch lever Lithium soap based grease ...

Page 68: ...condition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10751 2 While applying the front brake push down hard on the handlebars several times to check if the front fork compresses a...

Page 69: ...ng EAU23291 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings EAU50210 Battery The battery is located under the rider seat See page 4 12 This model is equipped with a VRLA Val...

Page 70: ...CA16521 To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the battery be sure the key is turned to OFF then ...

Page 71: ...al circuit in question 2 Remove the blown fuse and then install a new fuse of the specified amperage WARNING Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive dam age to the electrical system and possibly a fire EWA15131 1 Fuse box 2 Main fuse 3 Fuel injection system fuse 4 Fuel injection system spare fuse 1 2 3 4 1 Ignition fuse 2 Taillight fuse 3 Signaling...

Page 72: ... of the glass the luminosity of the bulb and the bulb life will be adversely affected Thor oughly clean off any dirt and fin gerprints on the headlight bulb using a cloth moistened with al cohol or thinner Headlight lens Do not affix any type of tinted film or stickers to the headlight lens Do not use a headlight bulb of a wattage higher than specified 1 Remove the headlight unit by re moving the ...

Page 73: ...ulb cov er make sure the TOP mark faces up wards 6 Install the headlight unit by install ing the screws 7 Have a Yamaha dealer adjust the headlight beam if necessary EAU24133 Replacing the tail brake light bulb 1 Remove the tail brake light lens by removing the screws 2 Remove the burnt out bulb by pushing it in and turning it counter clockwise 1 Headlight coupler 2 Headlight bulb cover 1 Headligh...

Page 74: ...y removing the screws 2 Remove the inner lens by pulling it out 3 Remove the burnt out bulb by pushing it in and turning it counter clockwise 4 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 5 Place the inner lens in the original position and then install the outer lens by installing the screws NOTICE Do not overtighten the screws otherwise the lens may bre...

Page 75: ...ise until it stops 4 Install the lens by installing the screws NOTICE Do not over tighten the screws otherwise the lens may break ECA10681 EAU24324 Replacing a license plate light bulb 1 Remove the license plate light unit by removing the nuts washers and rubber dampers 2 Remove the license plate light lens by removing the nuts and washers 1 Screw 1 Turn signal light lens 2 Turn signal light bulb ...

Page 76: ...le to stand up right Check that the motorcycle is in a stable and level position before starting any maintenance A strong wooden box can be placed under the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcycle by using a motorcycle stand or if an additional motorcycle stand is not available by placing a jack un der the frame in front of the rear wheel 2 Rais...

Page 77: ...al systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferi or have a shorter service life and can lead to expensive repair bills WARNING EW...

Page 78: ...emove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The engine turns over slowly The battery...

Page 79: ...ffler outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets the drive belt and wheel axles Always rins...

Page 80: ...nge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corrosive in combination with water carr...

Page 81: ... stones etc 6 Wax all painted and chrome plat ed surfaces Avoid combination cleaner waxes many of which contain abrasives that may mar the paint or protective finish 7 Let the motorcycle dry completely before storing or covering it WARNING EWA11131 Contaminants on the brakes or tires can cause loss of control Make sure that there is no oil or wax on the brakes or tires If necessary clean the brake...

Page 82: ...e spark plugs and then place the spark plugs on the cylinder head so that the electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder walls with oil WARNING To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10951 e Remove the spark...

Page 83: ...MOTORCYCLE CARE AND STORAGE 8 5 8 TIP Make any necessary repairs before storing the motorcycle U26S13E0 book Page 5 Tuesday May 17 2011 10 56 AM ...

Page 84: ...cartridge replacement 3 70 L 3 91 US qt 3 26 Imp qt With oil filter cartridge replacement 4 00 L 4 23 US qt 3 52 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fuel Unleaded gasoline only Fuel tank capacity 16 7 L 4 41 US gal 3 67 Imp gal Fuel reserve amount 3 4 L 0 90 US gal 0 75 Imp gal Fuel injection Throttle body ID mark XVS95CTB 5S71 00 XVS95CTBC 5S72 10 Spark ...

Page 85: ...2 25 kgf cm 33 psi Rear 250 kPa 2 50 kgf cm 36 psi Front wheel Wheel type Cast wheel Rim size 18M C x MT3 50 Rear wheel Wheel type Cast wheel Rim size 16M C x MT4 50 Front brake Type Single disc brake Operation Right hand operation Specified brake fluid DOT 4 Rear brake Type Single disc brake Operation Right foot operation Specified brake fluid DOT 4 Front suspension Type Telescopic fork Spring sh...

Page 86: ...Neutral indicator light LED High beam indicator light LED Oil level warning light LED Turn signal indicator light LED Fuel level warning light LED Engine trouble warning light LED Fuses Main fuse 40 0 A Headlight fuse 20 0 A Taillight fuse 10 0 A Signaling system fuse 10 0 A Ignition fuse 15 0 A Fuel injection system fuse 10 0 A Backup fuse 10 0 A U26S13E0 book Page 3 Tuesday May 17 2011 10 56 AM ...

Page 87: ...ntification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and m...

Page 88: ...rdering spare parts from a Yamaha dealer EAU48270 Vehicle Emission Control Informa tion label The Vehicle Emission Control Informa tion label is affixed at the location in the illustration This label shows specifica tions related to exhaust emissions as required by federal law state law and Environment Canada 1 Model label 1 1 Vehicle Emission Control Information label 1 U26S13E0 book Page 2 Tuesd...

Page 89: ... and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administrator NHTSA 400 Seve...

Page 90: ...hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc ...

Page 91: ...inder that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 24000 mi 37000 km or 36 months 28000 mi 43000 km ...

Page 92: ...RMATION 10 6 10 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U26S13E0 book Page 6 Tuesday May 17 2011 10 56 AM ...

Page 93: ...or warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and registration fee will be charged for this service EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each Yamaha...

Page 94: ...ny later date Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the policy to remain effective CUSTOMER SERVICE If your machine requires wa...

Page 95: ...ed repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 250 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing...

Page 96: ...cked protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 U26S13E0 book Page 10 Tuesday May 17 2011 10 56 AM ...

Page 97: ...ts and warning lights 4 2 K Key identification number 10 1 L Labels location 1 1 License plate light bulb replacing 7 32 M Main switch steering lock 4 1 Maintenance and lubrication periodic 7 5 Maintenance emission control system 7 3 Maintenance record 10 5 Matte color caution 8 1 Model label 10 2 Multi function meter unit 4 3 N Neutral indicator light 4 2 Noise regulation 10 4 O Oil level warning...

Page 98: ...eplacing 7 32 Turn signal switch 4 6 V Valve clearance 7 14 Vehicle Emission Control Information label 10 2 Vehicle identification number 10 1 W Warranty extended 10 9 Warranty limited 10 7 Wheel bearings checking 7 26 Wheels 7 16 U26S13E0 book Page 2 Tuesday May 17 2011 10 56 AM ...

Page 99: ...Genuine Yamaha Accessories will fit right and perform right right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engineering teams that know your Yamaha from the inside out Genuine Yamaha Service Manuals Get the same factory manual for your vehicle that the technici...

Page 100: ...PRINTED IN JAPAN 2011 05 0 7 1 CR E DIC183 PRINTED ON RECYCLED PAPER ...

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