Yamaha XVS650AH 2016 Owner'S Manual Download Page 57 | Manualshive

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Perio

d

ic maintenance an

d

a

d

justment

7-15

7

EAU33384

Cleanin

g

the air filter element

The air filter element should be cleaned
at the intervals specified in the periodic
maintenance and lubrication chart.
Clean or, if necessary, replace the air
filter element more frequently if you are
riding in unusually wet or dusty areas.

1. Remove the air filter case cover by

removing the bolts.

2. Pull the air filter element out.
3. Lightly tap the air filter element to

remove most of the dust and dirt,
and then blow the remaining dirt
out with compressed air as
shown. If the air filter element is
damaged, replace it.

4. Insert the air filter element into the

air filter case as shown.

NOTICE:

Make sure that the air filter ele-
ment is properly seate

d

in the

air filter case. The en

g

ine shoul

d

never

b

e operate

d

without the

air filter element installe

d

, oth-

erwise the piston(s) an

d

/or cyl-

in

d

er(s) may

b

ecome

excessively worn.

[ECA10482]

5. Install the air filter case cover by

aligning the match marks and in-
stalling the bolts.

1. Air filter case cover
2. Bolt

1. Air filter element

1. Air filter element holder
2. Projection
3. Slot

1. Match marks

1

2

3

U1BF27E0.book Page 15 Tuesday, May 17, 2016 8:35 AM

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Summary of Contents for XVS650AH 2016

Page 1: ...DIC183 XVS650H XVS650AH OWNER S MANUAL Read this manual carefully before operating this vehicle 1BF 28199 27 English E ...

Page 2: ...EAU46091 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold U1BF27E0 book Page 1 Tuesday May 17 2016 8 35 AM ...

Page 3: ... and injury In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the mo...

Page 4: ...ential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING ...

Page 5: ...R S MANUAL 2016 by Yamaha Motor Co Ltd 1st edition April 2016 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Japan U1BF27E0 book Page 2 Tuesday May 17 2016 8 35 AM ...

Page 6: ... kit 7 2 Periodic maintenance chart for the emission control system 7 3 General maintenance and lubrication chart 7 4 Removing and installing panels 7 8 Checking the spark plugs 7 9 Engine oil and oil filter element 7 11 Final gear oil 7 13 Cleaning the air filter element 7 15 Adjusting the carburetors 7 16 Adjusting the engine idling speed 7 16 Checking the throttle grip free play 7 17 Valve clea...

Page 7: ...tail light bulb 7 34 Supporting the motorcycle 7 34 Front wheel 7 35 Rear wheel 7 36 Troubleshooting 7 38 Troubleshooting chart 7 40 Motorcycle care and storage 8 1 Matte color caution 8 1 Care 8 1 Storage 8 3 Specifications 9 1 Consumer information 10 1 Identification numbers 10 1 Motorcycle noise regulation for Australia 10 2 Index 11 1 U1BF27E0 book Page 2 Tuesday May 17 2016 8 35 AM ...

Page 8: ...ehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 1 4 3 2 U1BF27E0 book Page 1 Tuesday May 17 2016 8 35 AM ...

Page 9: ...lbs maximum load FRONT REAR 200 kPa 2 00 kgf cm 29 psi 250 kPa 2 50 kgf cm 36 psi 3B6 21668 00 TIRE INFORMATION Cold tire normal pressure should be set as follows Up to 90 kg 198 lbs load FRONT REAR 225 kPa 2 25 kgf cm 33 psi 225 kPa 2 25 kgf cm 33 psi 90kg 198 lbs maximum load FRONT REAR 225 kPa 2 25 kgf cm 33 psi 250 kPa 2 50 kgf cm 36 psi 1BF 21668 00 STATIONARY NOISE TEST INFORMATION TESTED 86...

Page 10: ...you Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 5 1 for a list of pre operation checks This motorcycle is designed to carry the operator and a passen ger The failure of motorists to detect and recogn...

Page 11: ...to main tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This motorcycle is designed for on road use only It is no...

Page 12: ...ed To avoid the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here along with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator pas senger accessories and cargo must not exce...

Page 13: ... change any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the per formance of your motorcycle Ca...

Page 14: ...instruc tions before transporting the motorcy cle in another vehicle Remove all loose items from the motorcycle Check that the fuel cock if equipped is in the OFF position and that there are no fuel leaks Point the front wheel straight ahead on the trailer or in the truck bed and choke it in a rail to pre vent movement Shift the transmission in gear for models with a manual transmis sion Secure th...

Page 15: ...4 8 2 Fuel cock page 4 11 3 Starter choke knob page 4 12 4 Shock absorber assembly spring preload adjusting ring page 4 16 5 Helmet holder page 4 15 6 Storage compartment page 4 15 7 Owner s tool kit page 7 2 U1BF27E0 book Page 1 Tuesday May 17 2016 8 35 AM ...

Page 16: ... 6 7 5 1 Engine oil filter element page 7 11 2 Battery page 7 30 3 Fuses page 7 31 4 Fuel tank cap page 4 9 5 Main switch steering lock page 4 2 6 Air filter element page 7 15 7 Brake pedal page 4 9 U1BF27E0 book Page 2 Tuesday May 17 2016 8 35 AM ...

Page 17: ...nstruments 1 2 3 4 5 6 1 Clutch lever page 4 7 2 Left handlebar switches page 4 6 3 Speedometer unit page 4 5 4 Right handlebar switches page 4 6 5 Throttle grip page 7 17 6 Brake lever page 4 8 U1BF27E0 book Page 3 Tuesday May 17 2016 8 35 AM ...

Page 18: ...DEALER IMMEDIATELY IF IT IS LOST If the code re reg istering key is lost registering new codes in the standard keys is impossible The standard keys can still be used to start the vehicle however if code re registering is required i e if a new standard key is made or all keys are lost the entire immobi lizer system must be replaced Therefore it is highly recom mended to use either standard key and ...

Page 19: ...dard key black bow for regular use of the vehicle To minimize the risk of losing the code re registering key red bow keep it in a safe place and only use it for code re registering EAU61860 ON XVS650H All electrical systems are supplied with power and the headlight meter light ing and taillight come on and the en gine can be started The key cannot be removed XVS650AH All electrical circuits are su...

Page 20: ...key can be re moved To lock the steering 1 Turn the handlebars all the way to the left 2 With the key in the OFF position push the key in and turn it to LOCK 3 Remove the key TIP If the steering will not lock try turning the handlebars back to the right slight ly To unlock the steering From the LOCK position push the key in and turn it to OFF EAU33003 Parking XVS650AH The steering is locked and th...

Page 21: ...ht This warning light comes on or flashes if a problem is detected in the electrical circuit monitoring the engine If this oc curs have a Yamaha dealer check the self diagnosis system See page 4 6 for an explanation of the self diagnosis device The electrical circuit of the warning light can be checked by turning the key to ON The warning light should come on for a few seconds and then go off If t...

Page 22: ...imes and then quickly flashes two times repeat edly this error could be caused by signal interference If this occurs try the following 1 Make sure there are no other im mobilizer keys close to the main switch Other immobilizer system keys may cause interference and prevent the engine from starting 2 Use the code re registering key to start the engine 3 If the engine starts turn it off and try star...

Page 23: ...onsult a Yamaha dealer as soon as possible if this occurs EAU1234K Handlebar switches Left Right XVS650H Right XVS650AH EAU12352 Pass switch Press this switch to flash the headlight TIP When the dimmer switch is set to the passing switch has no ef fect EAU12401 Dimmer switch Set this switch to for the high beam and to for the low beam 1 Engine trouble warning light 1 Pass switch 2 Dimmer switch 3 ...

Page 24: ...ting the en gine EAU12735 Hazard switch XVS650AH With the key in the ON or posi tion use this switch to turn on the haz ard lights simultaneous flashing of all turn signal lights The hazard lights are used in case of an emergency or to warn other drivers when your vehicle is stopped where it might be a traffic hazard NOTICE ECA10062 Do not use the hazard lights for an extended length of time with ...

Page 25: ... 5 speed con stant mesh transmission equipped on this motorcycle TIP For XVS650AH Use your toes or heel to shift up and your toes to shift down EAU12892 Brake lever The brake lever is located on the right side of the handlebar To apply the front brake pull the lever toward the throttle grip 1 Shift pedal 2 Neutral position 1 Shift pedal 2 Neutral position 1 Brake lever U1BF27E0 book Page 8 Tuesday...

Page 26: ... fuel tank cap 1 Insert the fuel tank cap into the tank opening with the key inserted in the lock and with the mark facing forward 2 Turn the key counterclockwise to the original position remove it and then close the lock cover TIP The fuel tank cap cannot be installed unless the key is in the lock In addi tion the key cannot be removed if the cap is not properly installed and locked WARNING EWA10...

Page 27: ...ed surfaces or plastic parts ECA10072 4 Be sure to securely close the fuel tank cap WARNING EWA15152 Gasoline is poisonous and can cau se injury or death Handle gasoline with care Never siphon gasoline by mouth If you should swallow some gasoline or inhale a lot of gasoline vapor or get some gasoline in your eyes see your doctor immediately If gasoline spills on your skin wash with soap and water ...

Page 28: ...ance problems EAU13551 Fuel cock The fuel cock supplies fuel from the tank to the carburetors while also filter ing it The fuel cock lever positions are ex plained as follows and shown in the il lustrations OFF With the fuel cock lever in this position fuel will not flow Always turn the fuel cock lever to this position when the en gine is not running ON With the fuel cock lever in this position fu...

Page 29: ...starter choke Move the knob in direction b to turn off the starter choke NOTICE ECA10991 Do not use the starter choke for more than 3 minutes as the exhaust pipe may discolor from excessive heat In addition extended use of the starter choke will cause after burning If this occurs turn off the starter choke EAU61881 Seats Passenger seat XVS650H To remove the passenger seat Remove the nut and washer...

Page 30: ...r seat into the seat holder as shown and then place the seat in the original position 2 Install the seat holder by installing its bolts 3 Install the passenger seat TIP Make sure that the seats are properly secured before riding Passenger seat XVS650AH To remove the passenger seat Remove the nut and washer and then pull the passenger seat up 1 Seat holder 2 Projection Tightening torque Passenger s...

Page 31: ...eat 1 Remove the passenger seat 2 Remove the bolt and then pull the rider seat up To install the rider seat 1 Insert the projection on the front of the rider seat into the seat holder as shown place the seat in the original position and then install the bolt 2 Install the passenger seat TIP Make sure that the seats are properly secured before riding 1 Seat holder 2 Projection Tightening torque Pas...

Page 32: ...e storage compartment is located on the left side of the vehicle To open the storage compartment 1 Slide the lock cover open insert the key into the lock and then turn it clockwise 2 Pull the storage compartment cover out as shown To close the storage compartment 1 Place the storage compartment cover in its original position as shown 2 Turn the key counterclockwise re move it and then close the lo...

Page 33: ...e owner s tool kit to make the adjustment 3 Install the passenger and rider seats WARNING EWA10222 This shock absorber assembly con tains highly pressurized nitrogen gas Read and understand the fol lowing information before handling the shock absorber assembly Do not tamper with or attempt to open the cylinder assembly Do not subject the shock ab sorber assembly to an open flame or other high heat...

Page 34: ...explanation of the ignition circuit cut off system WARNING EWA10242 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control Yamaha s ignition circuit cut off system has been designed to assist the operator in fulfilli...

Page 35: ...d is up but the clutch le ver is not pulled It prevents starting when the transmission is in gear and the clutch lever is pulled but the side stand is still down It cuts the running engine when the transmission is in gear and the sidestand is moved down Periodically check the operation of the ignition circuit cut off system accord ing to the following procedure TIP This check is most reliable if p...

Page 36: ...0 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The clutch swit...

Page 37: ...ng this vehicle check the following points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage 4 10 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 11 Final gear oil Check vehicle for oil leakage 7 13 Front brake Check operation If soft or spongy have Yamaha dealer bleed hydraul...

Page 38: ...t if necessary 7 18 7 20 Brake and shift pedals Make sure that operation is smooth Lubricate pedal pivoting points if necessary 7 26 Brake and clutch levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 7 27 Sidestand Make sure that operation is smooth Lubricate pivot if necessary 7 28 Chassis fasteners Make sure that all nuts bolts and screws are properly tighten...

Page 39: ...nd make sure that the engine stop switch is set to 3 Shift the transmission into the neutral position The neutral indi cator light should come on If not ask a Yamaha dealer to check the electrical circuit 4 Turn the starter choke on and completely close the throttle See page 4 12 5 Start the engine by pushing the start switch If the engine fails to start release the start switch wait a few sec ond...

Page 40: ...nsmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it NOTICE ECA10261 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is running Inade quate ...

Page 41: ...r at railroad crossings EAU16842 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the fol lowing material carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct oper...

Page 42: ...172 Parking When parking stop the engine re move the key from the main switch and then turn the fuel cock lever to OFF WARNING EWA10312 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fir...

Page 43: ... performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 3 for more in formation about carbon monox ide WARNING EWA15461 Brake discs calipers d...

Page 44: ...ed in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you 1 Owner s tool kit U1BF27E0 book Page 2 Tuesday May ...

Page 45: ...ical skills EAU46912 Periodic maintenance chart for the emission control system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40000 km 24000 mi 1 Fuel line Check fuel hoses for cracks or damage 2 Fuel filter Check condition 3 Spark plugs Check condition Clean and regap Replace 4 Valves Check valve clearance Adjust...

Page 46: ... fluid leakage Adjust brake lever free play Replace brake pads Whenever worn to the limit 4 Rear brake Check operation and adjust brake pedal free play Replace brake shoes Whenever worn to the limit 5 Brake hose Check for cracks or damage Check for correct routing and clamping Replace Every 4 years 6 Brake fluid Change Every 2 years 7 Wheels Check runout spoke tightness and for damage Tighten spok...

Page 47: ...ghtened 13 Brake lever pivot shaft Lubricate with silicone grease 14 Brake pedal pivot shaft Lubricate with lithium soap based grease 15 Clutch lever pivot shaft Lubricate with lithium soap based grease 16 Shift pedal pivot shaft Lubricate with lithium soap based grease 17 Sidestand Check operation Lubricate with lithium soap based grease 18 Sidestand switch Check operation 19 Front fork Check ope...

Page 48: ... 22 Engine oil filter ele ment Replace 23 Final gear oil Check oil level and vehicle for oil leakage Change 24 Front and rear brake switches Check operation 25 Moving parts and cables Lubricate 26 Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip housing 27 Lights signals and switches Check operation Adjust headlight beam NO ITEM CHECK OR ...

Page 49: ...7 7 7 Every two years replace the internal components of the brake master cylinder and caliper and change the brake fluid Replace the brake hoses every four years and if cracked or damaged U1BF27E0 book Page 7 Tuesday May 17 2016 8 35 AM ...

Page 50: ...e of the maintenance jobs described in this chapter Refer to this section each time a panel needs to be removed and installed XVS650H XVS650AH XVS650H XVS650AH EAU56011 Panel A To remove the panel Remove the bolts and then take the panel off XVS650H 1 Panel A 1 Panel A 1 Panel B 1 Bolt U1BF27E0 book Page 8 Tuesday May 17 2016 8 35 AM ...

Page 51: ...k plugs are important engine components which are easy to check Since heat and deposits will cause any spark plug to slowly erode the spark plugs should be removed and checked in accordance with the periodic main tenance and lubrication chart In addi tion the condition of the spark plugs can reveal the condition of the engine To remove a spark plug 1 Remove the spark plug cap 2 Remove the spark pl...

Page 52: ... spark plug gap with a wire thickness gauge and if nec essary adjust the gap to specifi cation To install a spark plug 1 Clean the surface of the spark plug gasket and its mating surfa ce and then wipe off any grime from the spark plug threads 2 Install the spark plug with the spark plug wrench and then tight en it to the specified torque TIP If a torque wrench is not available when installing a s...

Page 53: ... through the engine oil level check window located at the bottom left side of the crankcase TIP The engine oil should be between the minimum and maximum level marks 4 If the engine oil is at or below the minimum level mark add suffi cient oil of the recommended type to raise it to the correct level To change the engine oil with or without oil filter element replace ment 1 Start the engine warm it ...

Page 54: ...alling the bolts and then tighten them to the specified torque 8 Install the engine oil drain bolt and its new gasket and then tighten the bolt to the specified torque 9 Refill with the specified amount of the recommended oil and then in stall and tighten the oil filler cap 1 Outer oil filter element cover 2 Bolt 1 Inner oil filter element cover 2 Bolt 1 Oil filter element 2 O ring Tightening torq...

Page 55: ...orrect it if necessary EAU20028 Final gear oil The final gear case must be checked for oil leakage before each ride If any leakage is found have a Yamaha deal er check and repair the vehicle In ad dition the final gear oil level must be checked and the oil changed as fol lows at the intervals specified in the periodic maintenance and lubrication chart WARNING EWA10371 Make sure that no foreign mat...

Page 56: ...all the final gear oil drain bolt and its new gasket and then tight en the bolt to the specified torque 4 Refill with the recommended final gear oil to the brim of the filler hole 5 Check the oil filler bolt gasket for damage and replace it if neces sary 6 Install the oil filler bolt and its gas ket and then tighten the bolt to the specified torque 7 Check the final gear case for oil leakage If oi...

Page 57: ... and then blow the remaining dirt out with compressed air as shown If the air filter element is damaged replace it 4 Insert the air filter element into the air filter case as shown NOTICE Make sure that the air filter ele ment is properly seated in the air filter case The engine should never be operated without the air filter element installed oth erwise the piston s and or cyl inder s may become ...

Page 58: ...ese settings without sufficient technical knowl edge may result in poor perfor mance of or damage to the engine EAU21341 Adjusting the engine idling speed The engine idling speed must be checked and if necessary adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart The engine should be warm before making this adjustment TIP The engine is warm when it quic...

Page 59: ...essary have a Yamaha dealer adjust it EAU21402 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart 1 Throttle stop screw Engine idling speed 1150 1250 r min 1 Throttle grip fre...

Page 60: ...h the total weight of rider passenger car go and accessories approved for this model WARNING EWA10512 Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident Tire inspection The tires must be checked before each ride If the center tread depth reaches the specified limit if the tire has a nail or glass fragments in it or if the side wall is cracked have a Yamaha deal...

Page 61: ... it to develop its optimal characteristics Tire information This model is equipped with tube tires Tires age even if they have not been used or have only been used occasion ally Cracking of the tread and sidewall rubber sometimes accompanied by carcass deformation is an evidence of ageing Old and aged tires shall be checked by tire specialists to ascertain their suitability for further use WARNING...

Page 62: ...ng characteristics and a short ened tire life EAU22047 Adjusting the clutch lever free play Measure the clutch lever free play as shown Periodically check the clutch lever free play and if necessary adjust it as fol lows 1 Slide the rubber cover back at the clutch lever 2 Loosen the locknut 3 To increase the clutch lever free play turn the clutch lever free play adjusting bolt in direction a To de...

Page 63: ...ay as shown Periodically check the brake lever free play and if necessary adjust it as fol lows 1 Loosen the locknut at the brake le ver 2 To increase the brake lever free play turn the brake lever free play adjusting screw in direction a To decrease the brake lever free play turn the adjusting screw in direc tion b 3 Tighten the locknut WARNING EWA10631 After adjusting the brake lever free play c...

Page 64: ...t is advisable to have a Yamaha dealer make these adjustments Periodically check the brake pedal height and free play and if necessary adjust them as follows TIP The brake pedal height should be ad justed before adjusting the brake pedal free play Brake pedal height The top of the brake pedal should be positioned at the specified distance above the top of the footrest as shown XVS650H XVS650AH 1 D...

Page 65: ... turn the adjusting nut in direction b EAU22274 Brake light switches The brake light which is activated by the brake pedal and brake lever should come on just before braking takes effect If necessary adjust the rear brake light switch as follows but the front brake light switch should be adjusted by a Yamaha dealer Turn the rear brake light switch adjust ing nut while holding the rear brake light ...

Page 66: ...ake is provided with a wear indicator which allows you to check the brake shoe wear without having to disassemble the brake To check the brake shoe wear check the position of the wear indicator while applying the brake If a brake shoe has worn to the point that the wear indicator reaches the wear limit line have a Yamaha dealer replace the brake shoes as a set EAU32346 Checking the brake fluid lev...

Page 67: ...ces or plastic parts Always clean up spilled fluid immediately As the brake pads wear it is normal for the brake fluid level to gradually go down A low brake fluid level may indi cate worn brake pads and or brake system leakage therefore be sure to check the brake pads for wear and the brake system for leakage If the brake fluid level goes down suddenly have a Yamaha dealer check the cause before ...

Page 68: ...place damaged cables as soon as possible to prevent unsafe condi tions EWA10712 EAU49921 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addition the cable should be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance chart EAU44276 Checking and lubricating the brake and shift pedals The...

Page 69: ...f the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Brake lever Clutch lever Recommended lubricant Lithium soap based grease Recommended lubricants Brake lever Silicone grease Clutch lever Lithium soap based grease U1BF27E0 book Page 27 Tuesday May 17 2016 8 35 AM ...

Page 70: ...ion chart EAU57910 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart To check the condition Check the front fork for damage and excessive oil leakage XVS650AH or the inner tubes for scratches damage and excessive oil leakage XVS650H To check the operation 1 Place the vehicle ...

Page 71: ...ground See page 7 34 WARNING To avoid injury se curely support the vehicle so there is no danger of it falling over EWA10752 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check or repair the steer ing EAU23292 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals spe...

Page 72: ...keep sparks flames cigarettes etc away from the battery and pro vide sufficient ventilation when charging it in an enclosed space KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN NOTICE ECA10621 Never attempt to remove the battery cell seals as this would permanently damage the battery To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have d...

Page 73: ...scharged battery can cause permanent battery damage EAU2352A Replacing the fuses The main fuse and the fuse box which contains the fuses for the individual cir cuits are located behind panel B See page 7 8 If a fuse is blown replace it as follows 1 Turn the key to OFF and turn off the electrical circuit in question 2 Remove the blown fuse and then install a new fuse of the specified amperage WARNI...

Page 74: ...ty of the bulb and the bulb life will be adversely af fected Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with al cohol or thinner 1 Remove the headlight unit by re moving the screws 2 Disconnect the headlight coupler and then remove the headlight bulb cover 3 Unhook the headlight bulb holder and then remove the burnt out bulb Specified fuses Main fu...

Page 75: ... it as follows 1 Remove the headlight unit by re moving the screws 2 Remove the socket together with the bulb by pushing it in and turn ing it counterclockwise 3 Remove the burnt out bulb by pushing it in and turning it coun terclockwise 4 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 5 Install the socket together with the bulb by pushing it in and turn in...

Page 76: ... when removing the front and rear wheel or performing other mainte nance requiring the motorcycle to stand upright Check that the motorcy cle is in a stable and level position be fore starting any maintenance A strong wooden box can be placed un der the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcy cle by using a motorcycle stand or if an additional moto...

Page 77: ...ch bolt then the wheel axle 3 Lift the front wheel off the ground according to the procedure in the previous section Supporting the motorcycle 4 Pull the wheel axle out and then remove the wheel NOTICE Do not apply the brake after the wheel and brake disc have been removed otherwise the brake pads will be forced shut ECA11073 To install the front wheel 1 Install the speedometer gear unit into the ...

Page 78: ... hard on the handle bars several times to check if the front fork compresses and re bounds smoothly 8 Connect the speedometer cable EAU25081 Rear wheel EAU56630 To remove the rear wheel WARNING EWA10822 To avoid injury securely support the vehicle so there is no danger of it falling over 1 Loosen the axle nut 2 Disconnect the brake torque rod from the brake shoe plate by re moving the bolt and nut...

Page 79: ...back to remove the following parts as an assem bly wheel wheel axle final gear case and drive shaft TIP Make sure to support the drive shaft as it is being pulled out To install the rear wheel 1 Install the rear wheel wheel axle final gear case and drive shaft by pushing the wheel forward and guiding the drive shaft into the middle gear universal joint 1 Brake pedal free play adjusting nut 2 Brake...

Page 80: ... problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting chart represents a quick and easy procedure for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycl...

Page 81: ...riodic maintenance and adjustment 7 39 7 heaters or furnaces Gasoline or gasoline vapors can ignite or ex plode causing severe injury or prop erty damage U1BF27E0 book Page 39 Tuesday May 17 2016 8 35 AM ...

Page 82: ...he vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Check the compression The engine does not start Check the ignition Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The battery is ...

Page 83: ... the muffler outlets with plastic bags after the engine has cooled down 2 Make sure that all caps and cov ers as well as all electrical cou plers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets and wheel axles Always rinse the ...

Page 84: ...e dirt with warm water a mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during w...

Page 85: ...ax to any rubber and plastic parts but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint TIP Consult a Yamaha dealer for ad vice on what products to use Washing rainy weather or humid climates can cause the headlight lens to fog Turning the headlight on for a short period of time will help remove the moisture from the lens EAU26233 St...

Page 86: ...der walls with oil WARNING To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10952 e Remove the spark plug caps from the spark plugs and then install the spark plugs and the spark plug caps 6 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand 7 Check and if ne...

Page 87: ... Engine oil Recommended brand YAMALUBE SAE viscosity grades 10W 40 20W 40 Recommended engine oil grade API service SG type or higher JASO standard MA Engine oil quantity Oil change 2 60 L 2 75 US qt 2 29 Imp qt With oil filter removal 2 80 L 2 96 US qt 2 46 Imp qt Final gear oil Type SAE 80 API GL 4 Hypoid gear oil Quantity 0 19 L 0 20 US qt 0 17 Imp qt Air filter Air filter element Dry element Fu...

Page 88: ...00 kPa 2 00 kgf cm 29 psi XVS650H 225 kPa 2 25 kgf cm 33 psi XVS650AH Rear 225 kPa 2 25 kgf cm 33 psi 90 kg 198 lb load maximum load Front 200 kPa 2 00 kgf cm 29 psi XVS650H 225 kPa 2 25 kgf cm 33 psi XVS650AH Rear 250 kPa 2 50 kgf cm 36 psi Front wheel Wheel type Spoke wheel Rim size 16M CxMT3 00 XVS650AH 19M CxMT2 50 XVS650H Rear wheel Wheel type Spoke wheel Rim size 15M CxMT3 50 Front brake Typ...

Page 89: ...W 2 Auxiliary light 4 0 W 1 XVS650AH Meter lighting 1 7 W 1 Neutral indicator light 1 7 W 1 High beam indicator light 1 7 W 1 Turn signal indicator light 1 7 W 1 Engine trouble warning light 1 7 W 1 Immobilizer system indicator light LED XVS650AH Fuse s Main fuse 30 0 A Headlight fuse 15 0 A Signaling system fuse 10 0 A Ignition fuse 10 0 A Parking lighting fuse 10 0 A XVS650AH Carburetor warmer f...

Page 90: ...SERIAL NUMBER MODEL LABEL INFORMATION EAU26401 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU26442 Engine serial number The engine serial...

Page 91: ...TEM PROHIBITED Owners are warned that the law may prohibit a The removal or rendering inopera tive by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the pur pose of noise control prior to its sale or delivery to the ultimate pur chaser or while it is in use and b The use of the vehicle after such devi...

Page 92: ...h beam indicator light 4 4 Horn switch 4 7 I Identification numbers 10 1 Ignition circuit cut off system 4 18 Immobilizer system 4 1 Immobilizer system indicator light 4 5 Indicator lights and warning light 4 4 L Labels location 1 1 Luggage strap holders 4 17 M Main switch steering lock 4 2 Maintenance and lubrication periodic 7 4 Maintenance emission control system 7 3 Matte color caution 8 1 Mod...

Page 93: ...l light bulb or brake tail light bulb replacing 7 34 Turn signal switch 4 7 V Valve clearance 7 17 Vehicle identification number 10 1 W Wheel bearings checking 7 29 Wheel front 7 35 Wheel rear 7 36 Wheels 7 20 U1BF27E0 book Page 2 Tuesday May 17 2016 8 35 AM ...

Page 94: ...A5 yoko_Blank fm Page 1 Thursday December 8 2011 2 18 PM ...

Page 95: ...A5 yoko_Blank fm Page 1 Thursday December 8 2011 2 18 PM ...

Page 96: ...DIC183 PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2016 06 0 3 1 CR E ...

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