Yamaha XVS13AW(C) Owner'S Manual Download Page 59

Page: 59 / 97

PERIODIC MAINTENANCE AND MINOR REPAIR

6-20

3. If the specified clutch lever free

play could be obtained as de-
scribed above, tighten the locknut
and skip the rest of the procedure,
otherwise, proceed as follows.

4. Fully turn the adjusting bolt in di-

rection (a) to loosen the clutch ca-
ble.

5. Remove panels B and C. (See

page 6-8.)

6. Loosen the locknut further down

the clutch cable.

7. To increase the clutch lever free

play, turn the adjusting nut in direc-
tion (a). To decrease the clutch le-
ver free play, turn the adjusting nut
in direction (b).

8. Tighten both locknuts.
9. Install the panels.

EAU22092

Adjusting the brake lever free
play

The brake lever free play should mea-
sure 2.0–5.0 mm (0.08–0.20 in) as
shown. Periodically check the brake le-
ver free play and, if necessary, adjust it
as follows.

1. Loosen the locknut at the brake le-

ver.

2. To increase the brake lever free

play, turn the adjusting screw in di-
rection (a). To decrease the brake
lever free play, turn the adjusting
screw in direction (b).

3. Tighten the locknut.

1. Clutch lever free play adjusting nut (clutch

cable)

2. Locknut (clutch cable)

1. Locknut

2. Brake lever free play adjusting screw
3. Brake lever free play

U3D810E0.book Page 20 Wednesday, July 19, 2006 11:14 AM

Summary of Contents for XVS13AW(C)

Page 1: ...3D8 28199 10 XVS13AW C OWNER S MANUAL LIT 11626 20 42...

Page 2: ...EAU10041 U3D810E0 book Page 1 Wednesday July 19 2006 11 14 AM...

Page 3: ...ycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with the emis...

Page 4: ...nsult your Yamaha dealer WARNING EWA10010 PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE RIDING TIPS BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE DO NOT ATTEMPT TO OPERAT...

Page 5: ...CHNIQUES REGULAR INSPECTIONS AND CAREFUL MAINTENANCE ALONG WITH GOOD RIDING SKILLS WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTORCYCLE Product and specifications...

Page 6: ...tion U S A 1st edition July 2006 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LI...

Page 7: ...ark plugs 6 9 Canister for California only 6 11 Engine oil and oil filter cartridge 6 11 Coolant 6 14 Replacing the air filter element 6 15 Checking the throttle cable free play 6 16 Valve clearance 6...

Page 8: ...YCLE CARE AND STORAGE 7 1 Matte color caution 7 1 Care 7 1 Storage 7 3 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 Reporting safety defects 9 3 Motorcycle noise regulation 9...

Page 9: ...s have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brig...

Page 10: ...ld or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing...

Page 11: ...se extreme caution when selecting and installing any ac cessories Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or...

Page 12: ...quate ventilation Always turn the engine off before leaving the motorcycle unattended and remove the key from the main switch When parking the motor cycle note the following The engine and exhaust sys...

Page 13: ...SAFETY INFORMATION 1 5 1 EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle U3D810E0 book Page 5 Wednesday July 19 2006 11 14 AM...

Page 14: ...SAFETY INFORMATION 1 6 1 4 1 2 3 California only 280 2 80 41 280 2 80 41 1D7 21668 00 Cold tire normal pressure should be set as follows U3D810E0 book Page 6 Wednesday July 19 2006 11 14 AM...

Page 15: ...Fuel injection system fuse page 6 30 5 Fuse box page 6 30 6 Main fuse page 6 30 7 Helmet holder page 3 12 8 License plate light page 6 35 9 Rear turn signal light page 6 34 10 Engine oil level check...

Page 16: ...6 29 5 Air filter element page 6 15 6 Fuel tank cap page 3 9 7 Front brake fluid reservoir page 6 22 8 Brake pedal page 3 9 9 Engine oil filter cartridge page 6 11 10 Engine oil drain bolt page 6 11 1...

Page 17: ...lever page 3 8 2 Left handlebar switches page 3 6 3 Multi function meter unit page 3 3 4 Main switch steering lock page 3 1 5 Right handlebar switches page 3 6 6 Throttle grip page 6 16 7 Brake lever...

Page 18: ...U10660 OFF All electrical systems are off The key can be removed EAU10680 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handleb...

Page 19: ...ion circuit If the oil lev el detection circuit is defective the following cycle will be repeated un til the malfunction is corrected The oil level warning light will flash ten times then go off for 2...

Page 20: ...le warning light This warning light comes on when an electrical circuit monitoring the engine is defective When this occurs have a Yamaha dealer check the self diagno sis system See page 3 3 for an ex...

Page 21: ...n return to zero in order to test the electrical cir cuit Odometer tripmeter and fuel re serve tripmeter modes Push the side of the SELECT switch to switch the display between the odometer mode ODO th...

Page 22: ...h the or side of the SELECT switch to change the display to the clock mode 2 Push the side of the SE LECT switch and the RESET switch together for at least two seconds 3 When the hour digits start fla...

Page 23: ...Turn the key to ON and then re lease the SELECT switch after five seconds or more 4 Push the or side of the SELECT switch to select the de sired brightness level 5 Push the RESET switch to con firm t...

Page 24: ...2660 Engine stop switch Set this switch to before starting the engine Set this switch to to stop the engine in case of an emergen cy such as when the vehicle overturns or when the throttle cable is st...

Page 25: ...gni tion circuit cut off system See page 3 14 EAU12880 Shift pedal The shift pedal is located on the left side of the engine and is used in com bination with the clutch lever when shifting the gears o...

Page 26: ...ank cap can be opened To close the fuel tank cap 1 Push the fuel tank cap into position with the key inserted in the lock 2 Turn the key counterclockwise to the original position remove it and then cl...

Page 27: ...ystem Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or a research octane number of 91 or higher If knocking or pinging occurs...

Page 28: ...e catalytic converter Never park the vehicle near pos sible fire hazards such as grass or other materials that easily burn Do not allow the engine to idle too long EAU42750 Rider seat To remove the ri...

Page 29: ...elmet from the hel met holder Remove the rider seat remove the hel met from the helmet holder and then install the seat EAU42540 Adjusting the shock absorber assembly This shock absorber assembly is e...

Page 30: ...ay as this will result in poor damping per formance Always have a Yamaha dealer service the shock absorber EAU15301 Sidestand The sidestand is located on the left side of the frame Raise the sidestand...

Page 31: ...gear and the side stand is up but the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down It cuts the run...

Page 32: ...the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden This check is most reliabl...

Page 33: ...ences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is used...

Page 34: ...dealer bleed hydraulic system Check lever free play Adjust if necessary Check brake pads for wear Replace if necessary Check fluid level in reservoir If necessary add recommended brake fluid to speci...

Page 35: ...operation is smooth Lubricate pedal pivoting points if necessary 6 25 Brake and clutch levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 6 25 Sidestand Make sure t...

Page 36: ...and the sid estand up WARNING EWA10290 Before starting the engine check the function of the igni tion circuit cut off system ac cording to the procedure described on page 3 14 Never ride with the side...

Page 37: ...N ECA10260 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly l...

Page 38: ...r light should come on EAU16720 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below EAU16841 Engine break in There is never a more i...

Page 39: ...immediately have a Yamaha dealer check the vehicle EAU17212 Parking When parking stop the engine and then remove the key from the main switch WARNING EWA10310 Since the engine and exhaust system can b...

Page 40: ...ED TO EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER EN GINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOW ING PERIODIC MAINTENANCE CHARTS THE...

Page 41: ...NING EWA10340 Modifications not approved by Yamaha may cause loss of perfor mance excessive emissions and render the vehicle unsafe for use Consult a Yamaha dealer before at tempting any changes U3D81...

Page 42: ...s 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plugs Check condition Adjust gap and clean Replace every 8000 mi 13000 km or 12 months Replace Replace 3 Valve clearanc...

Page 43: ...utch Check operation Adjust or replace cable 3 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 4 Rear brake Check operation fluid level and for fluid leak...

Page 44: ...nd clutch le ver pivot shafts Apply lithium soap based grease all purpose grease lightly 14 Brake and shift ped al pivot shafts Apply lithium soap based grease all purpose grease lightly 15 Sidestand...

Page 45: ...coolant every 24 months Change 23 Front and rear brake switches Check operation 24 Control cables Apply Yamaha chain and cable lube or engine oil SAE 10W 30 thoroughly 25 Throttle grip hous ing and c...

Page 46: ...et or dusty areas Hydraulic brake service After disassembling the brake master cylinders and calipers always change the fluid Regularly check the brake fluid levels and fill the reservoirs as required...

Page 47: ...To remove the panel Remove the bolts and then take the panel off To install the panel Place the panel in the original position and then install the bolts EAU42570 Panels B and C To remove the panels...

Page 48: ...d deposits will cause any spark plug to slowly erode the spark plugs should be removed and checked in accordance with the periodic mainte nance and lubrication chart In addition the condition of the s...

Page 49: ...eposits and replace it if necessary To install a spark plug 1 Measure the spark plug gap with a wire thickness gauge and if nec essary adjust the gap to specifica tion 2 Clean the surface of the spark...

Page 50: ...icle on a level sur face and hold it in an upright posi tion NOTE Make sure that the vehicle is positioned straight up when checking the oil level A slight tilt to the side can result in a false readi...

Page 51: ...cartridge with an oil filter wrench NOTE An oil filter wrench is available at a Yamaha dealer 5 Apply a thin coat of engine oil to the O ring of the new oil filter car tridge NOTE Make sure that the O...

Page 52: ...tes while checking it for oil leakage If oil is leaking im mediately turn the engine off and check for the cause NOTE After the engine is started the engine oil level warning light should go off if th...

Page 53: ...e cool ant reservoir NOTE The coolant should be between the minimum and maximum level marks 3 If the coolant is at or below the minimum level mark remove pan el A See page 6 8 4 Remove the reservoir c...

Page 54: ...ly rout ed through the guide EAU33030 Changing the coolant WARNING EWA10380 Never attempt to remove the radiator cap when the engine is hot The coolant must be changed at the in tervals specified in t...

Page 55: ...381 Checking the throttle cable free play The throttle cable free play should mea sure 4 0 6 0 mm 0 16 0 24 in at the throttle grip Periodically check the throttle cable free play and if neces sary ha...

Page 56: ...s close to the center of the vehicle and distribute the weight evenly from side to side Properly adjust the suspension for your load and check the condition and pres sure of your tires NEVER OVER LOAD...

Page 57: ...durabil ity and safe operation of your vehicle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends or warpage be fore each ride If any damage is...

Page 58: ...rts may cause loss of handling stability and riding safety Since Yamaha cannot control the quality of accessories or parts man ufactured by other companies Yamaha cannot be held liable for any consequ...

Page 59: ...adjusting nut in direction b 8 Tighten both locknuts 9 Install the panels EAU22092 Adjusting the brake lever free play The brake lever free play should mea sure 2 0 5 0 mm 0 08 0 20 in as shown Period...

Page 60: ...If necessary adjust the brake light switch as follows Turn the adjusting nut while holding the rear brake light switch in place To make the brake light come on earlier turn the adjusting nut in direc...

Page 61: ...id is above the minimum level mark and replenish if necessary A low brake fluid level may indicate worn brake pads and or brake system leakage If the brake fluid level is low be sure to check the brak...

Page 62: ...in the NOTE after the periodic mainte nance and lubrication chart In addition have the oil seals of the master cylin ders and calipers as well as the brake hoses replaced at the intervals listed below...

Page 63: ...ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or replace it WARNING EWA10710 Damage to the outer housing of ca bl...

Page 64: ...pedal pivots should be lu bricated if necessary EAU23140 Checking and lubricating the brake and clutch levers Brake lever Clutch lever The operation of the brake and clutch levers should be checked be...

Page 65: ...estand does not move up and down smoothly have a Yamaha dealer check or repair it EAUM1650 Lubricating the swingarm piv ots The swingarm pivots must be lubricat ed at the intervals specified in the pe...

Page 66: ...ion WARNING EWA10750 Securely support the vehicle so that there is no danger of it falling over Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the...

Page 67: ...support the vehicle so that there is no danger of it falling over 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dea...

Page 68: ...uce explosive hy drogen gas Therefore keep sparks flames cigarettes etc away from the battery and pro vide sufficient ventilation when charging it in an enclosed space KEEP THIS AND ALL BATTER IES OUT...

Page 69: ...EAU42580 Replacing the fuses The main fuse the fuel injection system fuse and the fuse box which contains the fuses for the individual circuits are located under the rider seat See page 3 11 If a fus...

Page 70: ...s again have a Yamaha dealer check the electrical system 6 Install the battery cover and then hook the battery band onto the holder 1 Signaling system fuse 2 Ignition fuse 3 Taillight fuse 4 Radiator...

Page 71: ...then remove the defective bulb WARNING EWA10790 Headlight bulbs get very hot There fore keep flammable products away from a lit headlight bulb and do not touch the bulb until it has cooled down 5 Pla...

Page 72: ...posi tion and then install the bolts 9 Have a Yamaha dealer adjust the headlight beam if necessary EAU24131 Replacing the tail brake light bulb 1 Remove the tail brake light lens by removing the scre...

Page 73: ...osition and then install the outer lens by installing the screws CAUTION ECA10680 Do not overtighten the screws oth erwise the lens may break EAU42450 Replacing a rear turn signal light bulb 1 Remove...

Page 74: ...g it out 4 Remove the defective bulb by pull ing it out from the socket 5 Insert a new bulb into the socket 6 Install the socket together with the bulb by pushing it in and then turn it clockwise unti...

Page 75: ...g a motorcycle stand or if a motor cycle stand is not available by placing a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm EAU25870 Troubleshoo...

Page 76: ...here is no compression Check the ignition Have a Yamaha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or...

Page 77: ...d press down on the cap while turning it counterclockwise and then remove the cap NOTE If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommen...

Page 78: ...the muffler outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly...

Page 79: ...ea is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corr...

Page 80: ...oil or wax to any rubber and plastic parts but treat them with a suitable care product Avoid using abrasive polishing compounds as they will wear away the paint NOTE Consult a Yamaha dealer for advic...

Page 81: ...ground the spark plug electrodes while turning the engine over 4 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the side stand centerstand 5 Check and if...

Page 82: ...59 US qt 2 99 Imp qt Cooling system Coolant reservoir capacity up to the maximum level mark 0 45 L 0 48 US qt 0 40 Imp qt Radiator capacity including all routes 2 10 L 2 22 US qt 1 85 Imp qt Air filt...

Page 83: ...ast wheel Rim size 16M C x MT3 00 Rear wheel Wheel type Cast wheel Rim size 16M C x MT4 50 Front brake Type Dual disc brake Operation Right hand operation Recommended fluid DOT 4 Rear brake Type Singl...

Page 84: ...ght LED Turn signal indicator light LED Fuel level warning light LED Coolant temperature warning light LED Engine trouble warning light LED Fuses Main fuse 50 0 A Headlight fuse 20 0 A Taillight fuse...

Page 85: ...ification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification num...

Page 86: ...is affixed to the frame under the rider seat See page 3 11 Record the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha dealer 1 M...

Page 87: ...igation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer...

Page 88: ...e for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or...

Page 89: ...er that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 400...

Page 90: ...MATION 9 6 9 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U3D810E0 book Page 6 Wednesday July 19...

Page 91: ...arranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and re...

Page 92: ...ater date Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can...

Page 93: ...repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is includ...

Page 94: ...protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help...

Page 95: ...Indicator and warning lights 3 2 K Key identification number 9 1 L Labels location of 1 5 License plate light bulb replacing 6 35 M Main switch steering lock 3 1 Maintenance and lubrication periodic...

Page 96: ...al light bulb front replacing 6 34 Turn signal light bulb rear replacing 6 34 Turn signal switch 3 7 V Valve clearance 6 16 Vehicle identification number 9 1 W Warranty extended 9 9 Warranty limited 9...

Page 97: ...PRINTED IN JAPAN 2006 08 3 8 1 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD...

Search results

Summary of Contents for XVS13AW(C)

Reviews:

Related manuals for XVS13AW(C)

Brands by name

Popular brands

Yamaha XVS13AW(C), Owner'S Manual

Search results

Summary of Contents for XVS13AW(C)

Reviews:

Related manuals for XVS13AW(C)

Brands by name

Popular brands