Yamaha XSR900 Owner'S Manual Download Page 73

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Periodic maintenance and adjustment

8-10

3. Install the cover A.

4. Install the quick fastener C and

quick fastener B.

5. Install the quick fastener A.

TIP

The quick fastener A is installed by
pushing out the center pin, inserting the
fastener into the panel, and then by

pushing the center pin flush with the
fastener head.

1. Quick fastener (before installation)

2. Quick fastener (after installation)

1. Cover A

1. Quick fastener C

2. Quick fastener B

1. Quick fastener A

BEA-9-20-E0.book 10 ページ２０２２年１月１２日　水曜日　午後３時７分

Summary of Contents for XSR900

Page 1: ...ls Safety information Description Special features Instrument and control functions For your safety pre operation checks Operation and important riding points Periodic maintenance and adjustment Motorcycle care and storage Specifications Consumer information Index 1 2 3 4 5 6 7 8 9 10 11 12 BEA 28199 20_Hyoshi indd 1 2022 01 12 14 25 39 ...

Page 2: ...EAU81565 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold BEA 28199 20_Hyoshi indd 2 2022 01 12 14 25 39 ...

Page 3: ...ury In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur r...

Page 4: ...otential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNIN...

Page 5: ...MANUAL 2022 by Yamaha Motor Co Ltd 1st edition December 2021 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Japan BEA 9 20 E0 book 2 ページ２０２２年１月１２日水曜日午後３時７分 ...

Page 6: ...31 For your safety pre operation checks 6 1 Operation and important riding points 7 1 Engine break in 7 1 Starting the engine 7 2 Shifting 7 3 Tips for reducing fuel consumption 7 4 Parking 7 5 Periodic maintenance and adjustment 8 1 Tool kit 8 2 Periodic maintenance charts 8 3 Periodic maintenance chart for the emission control system 8 3 General maintenance and lubrication chart 8 4 Side cover 8...

Page 7: ...eel bearings 8 30 Battery 8 31 Replacing the fuses 8 33 Vehicle lights 8 35 License plate light 8 35 Supporting the motorcycle 8 36 Troubleshooting 8 36 Troubleshooting chart 8 37 Motorcycle care and storage 9 1 Matte color caution 9 1 Care 9 1 Storage 9 3 Specifications 10 1 Consumer information 11 1 Identification numbers 11 1 Diagnostic connector 11 2 Vehicle data recording 11 2 Motorcycle nois...

Page 8: ...bels on your vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 1 2 3 4 5 6 BEA 9 20 E0 book 1 ページ２０２２年１月１２日水曜日午後３時７分 ...

Page 9: ...rotective clothing 1TP 2118K A2 100kPa 1bar kPa psi 250 36 290 42 290 42 250 36 kPa psi BM6 21668 01 Use PREMIUM unleaded gasoline with min 95 octane RON 2S3 2817K 11 STATIONARY NOISE TEST INFORMATION TESTED 95 dB A AT 5000 r min SILENCINGSYSTEM YAMAHA IDENTIFICATION B7N BEA 2118G 10 28R 00 6270 39R 01 10013 41R 04 9730 53R 03 0816 78R 05 5247 E13 BEA 2811P 00 4 3 5 2 1 6 BEA 9 20 E0 book 2 ページ２０...

Page 10: ...roperly increases the possibility of an accident or equipment damage See page 6 1 for a list of pre operation checks This motorcycle is designed to car ry the operator and a passenger The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motor...

Page 11: ...he result of head in juries The use of a safety helmet is the single most critical factor in the preven tion or reduction of head injuries Always wear an approved helmet Wear a face shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or reducing ab...

Page 12: ...orcycle as possible Se curely pack your heaviest items as close to the center of the vehicle as possible and make sure to distrib ute the weight as evenly as possi ble on both sides of the motorcycle to minimize imbalance or instabili ty Shifting weights can create a sud den imbalance Make sure that ac cessories and cargo are securely attached to the motorcycle before riding Check accessory mounts...

Page 13: ...improper weight distribution or aerody namic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody namic effects Wind may at tempt to lift the motorcycle or the motorcycle may become un stable in cross winds These ac ce...

Page 14: ...ttached to solid parts of the motorcycle such as the frame or upper front fork triple clamp and not for example to rubber mount ed handlebars or turn signals or parts that could break Choose the location for the straps carefully so the straps will not rub against painted surfaces during transport The suspension should be com pressed somewhat by the tie downs if possible so that the motorcycle will...

Page 15: ...preload adjuster page 5 26 2 Compression damping force adjuster page 5 26 3 Battery page 8 31 4 Seat page 5 25 5 Rebound damping force adjuster page 5 28 6 Spring preload adjuster page 5 28 7 Shift pedal page 5 19 8 Engine oil drain bolt page 8 12 BEA 9 20 E0 book 1 ページ２０２２年１月１２日水曜日午後３時７分 ...

Page 16: ...tank cap page 5 22 3 Spring preload adjuster page 5 26 4 Rebound damping force adjuster page 5 26 5 Coolant reservoir page 8 15 6 Engine oil level check window page 8 12 7 Engine oil filler cap page 8 12 8 Brake pedal page 5 20 9 Rear brake fluid reservoir page 8 22 BEA 9 20 E0 book 2 ページ２０２２年１月１２日水曜日午後３時７分 ...

Page 17: ...8 6 1 Clutch lever page 5 19 2 Left handlebar switches page 5 3 3 Main switch steering lock page 5 2 4 Instrument panel page 5 5 5 8 5 Front brake fluid reservoir page 8 22 6 Right handlebar switches page 5 3 7 Throttle grip 8 Brake lever page 5 20 BEA 9 20 E0 book 3 ページ２０２２年１月１２日水曜日午後３時７分 ...

Page 18: ... on the left han dlebar The cruise control system indicator light will come on 2 Press the SET side of the cruise control setting switch to activate the cruise control system Your current traveling speed will be come the set cruising speed The cruise control setting indicator light will come on Adjusting the set cruising speed While the cruise control system is oper ating press the RES side of the...

Page 19: ...l come on WARNING EWA16351 It is dangerous to use the resume function when the previously set cruising speed is too high for cur rent conditions TIP Pressing the power switch while the system is operating will turn the system off completely and erase the previously set cruising speed You will not be able to use the resume function until a new cruising speed has been set Automatic deactivation of t...

Page 20: ...When the vehicle is traveling downhill the actual traveling speed may become higher than the set cruising speed If this oc curs the setting switch cannot be used to adjust the set cruising speed To reduce the traveling speed apply the brakes When the brakes are applied the cruise con trol system will become deactivat ed EAU91323 D MODE D MODE is an electronically con trolled engine performance sys...

Page 21: ... con trol indicator light flashes to let the rider know that traction control has en gaged This traction control system automati cally adjusts according to the vehicle s lean angle To maximize acceleration when the vehicle is upright a lesser amount of traction control is applied When cornering a greater amount of traction control is applied TIP The traction control system may engage when the vehi...

Page 22: ...only when the key is in the ON position and the mo torcycle is stopped TIP Set TCS MODE to OFF to help free the rear wheel if the motorcycle gets stuck in mud sand or other soft surfac es NOTICE ECA16801 Use only the specified tires See page 8 17 Using different sized tires will prevent the traction control system from controlling tire rotation accurately SCS The slide control system regulates en ...

Page 23: ...f at least 2000 r min Engine speed sufficiently away from red zone Decelerating and throttle ful ly closed TIP QS and QS can be individu ally set Shifting into or out of neutral must be done using the clutch lever EAU91350 BC The brake control system regulates hy draulic brake pressure for the front and rear wheels when the brakes are ap plied and wheel lock is detected This system has two setting...

Page 24: ...0 11 12 13 ing and braking techniques The brake control system cannot pre vent all loss of traction due to over braking from excessive speed or lateral wheel slip when braking on slippery surfaces BEA 9 20 E0 book 7 ページ２０２２年１月１２日水曜日午後３時７分 ...

Page 25: ...ered TIP Keep the standard keys as well as keys of other immobilizer systems away from the code re registering key Keep other immobilizer system keys away from the main switch as they may cause signal interfer ence NOTICE ECA11823 DO NOT LOSE THE CODE RE REG ISTERING KEY CONTACT YOUR DEALER IMMEDIATELY IF IT IS LOST If the code re registering key is lost the existing standard keys can still be use...

Page 26: ...The headlight s will turn on when the engine is started To prevent battery drain do not leave the key in the ON position without the engine running EAU10664 OFF All electrical systems are off The key can be removed WARNING EWA10062 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident E...

Page 27: ... high beam and to mark the start of each lap when using the lap tim er EAU66040 Turn signal switch To signal a right hand turn push this switch to To signal a left hand turn push this switch to When re leased the switch returns to the center 1 Push 2 Turn 1 2 1 MODE switch 2 MODE up switch 3 MODE down switch 4 Cruise control switches 5 Hazard switch 6 Horn switch 7 Turn signal switch 8 Dimmer Pass...

Page 28: ...perate the hazard switch again NOTICE ECA10062 Do not use the hazard lights for an extended length of time with the en gine not running otherwise the bat tery may discharge EAU73952 Cruise control switches See page 4 1 for an explanation of the cruise control system EAU91365 MODE switches Use the MODE switches to change the D MODE and TCS MODE located on the left side of the main display There are...

Page 29: ...et selected items TIP If the wheel switch is not operated for a certain period of time the cur sor will disappear For items that can be reset leave the cursor over the item press and hold the switch to reset See page 5 8 for more information on the main screen and its func tions See page 5 14 for more informa tion on the MENU screen and how to make settings changes EAU4939X Indicator lights and wa...

Page 30: ...e 4 1 TIP When the vehicle is turned on these lights should come on for a few sec onds and then go off Otherwise have a Yamaha dealer check the vehicle EAU88550 Engine trouble warning light This warning light comes on if a prob lem is detected in the engine If this oc curs have a Yamaha dealer check the on board diagnostic system TIP When the vehicle is turned on this light should come on for a fe...

Page 31: ...he traction control system SCS or LIF systems engage while riding When TCS MODE is set to OFF the indi cator will come on TIP When the vehicle is turned on this light should come on for a few seconds and then go off If the light does not come on or if the light remains on have a Yamaha dealer check the vehicle NOTICE ECA27222 When turning the main switch on avoid any movement or vibration of the v...

Page 32: ...tem TIP When the vehicle is turned on this light should come on for a few seconds and then go off Otherwise have a Yamaha dealer check the vehicle EAU97560 Display The following items can be found on the display 1 Tachometer 2 Speedometer 3 Quick shifter indicator QS 4 Transmission gear display 5 Vehicle information displays 6 Settings MENU icon 7 Grip warmer indicator option 8 Brake control icon ...

Page 33: ... engine in the ta chometer red zone Red zone 10600 r min and above Vehicle information displays The two vehicle information displays can be individually set to show the fol lowing items ODO odometer F TRIP fuel reserve tripmeter TRIP1 tripmeter TRIP2 tripmeter F AVE average fuel economy F CRNT instantaneous fuel econ omy A TEMP air temperature C TEMP coolant temperature Fuel meter FUEL CON amount ...

Page 34: ...uel economy display can be set to km L or L 100km See page 5 17 TIP After resetting the average fuel econo my display will be shown until the vehicle has traveled 1 km Instantaneous fuel economy The instant fuel economy display can be set to km L or L 100km See page 5 17 TIP If traveling at speeds under 10 km h will be displayed The instantaneous fuel economy function should be used for gener al r...

Page 35: ...lays engine running time To reset information display items 1 Rotate the wheel switch to select one of the two vehicle information displays 2 Press the wheel switch inward to highlight the information display 3 Rotate the wheel switch to select the desired information display item 4 Press and hold the wheel switch inward until the highlighted display item is reset Transmission gear display This sh...

Page 36: ...ons can be turned on or off in the setting MENU See page 5 16 TIP The upshift and downshift functions are independent and can be activated sep arately For more information on the quick shift er see Quick shifter on page 4 6 Setting menu icon Choose this icon and press the wheel switch inward to change the settings MENU screen See page 5 14 Grip warmer indicator Option The grip warmers can be used ...

Page 37: ...wn towards PASS and the timer will resume without count ing a new lap To exit the lap time mode turn it off in the settings MENU See page 5 15 TIP The engine must be running to start the lap timer The headlight will flash when the dimmer pass switch is pressed Whenever the lap timer is paused it can be resumed using the dim mer pass switch Brake control icon BC This icon is replaced by the auxilia...

Page 38: ...n will come on and stay on until the engine has been started TIP If a malfunction is detected the oil pres sure warning icon will flash repeatedly NOTICE ECA26410 Do not continue to operate the en gine if the oil pressure is low EAU9145B Settings MENU The settings MENU screen contains the following settings modules Select a module to make related settings chang es Module Description Exit Exit MENU...

Page 39: ...and tachometer color mode ON OFF When the lap time mode is selected the twin vehicle information displays on the main screen will display a lap timer and a lap counter To exit the lap time mode the turn lap timer OFF in the dis play setting module To change the tachometer to color mode select ON Manual TCS Setting This module allows you to customize the TCS MODE M which is accessi ble on the main ...

Page 40: ...t strongly reduces the rate of wheel lift OFF turns LIF off Vehicle Setting The vehicle setting module allows you to adjust setting for the BC and quick shifter BC The brake control system has two set tings BC1 and BC2 Select BC1 when only standard ABS is desired Select BC2 to have the brake control system further regulate brake pressure while cornering to suppress lateral wheel slip TIP For skill...

Page 41: ...n at which the in dicator stops flashing can be chosen Once selected rotate the wheel switch up down to increase or de crease the r min value by increments of 200 r min IND Stop is settable between 6200 13000 r min Maintenance This module allows you to record the distance traveled between engine oil changes use the OIL item and for two other items of your choice use INTER VAL 1 and INTERVAL 2 To r...

Page 42: ...he clock module is selected the hours will be highlighted Set the hours by rotating the wheel switch Press the wheel switch inward to confirm and highlight the minutes After confirming the minutes you will be returned to the top MENU screen All Reset This module resets all settings items except the odometer and clock to their default or factory presets Select YES to reset all items After se lectin...

Page 43: ... motorcycle To shift the transmission to a higher gear move the shift pedal up To shift the transmission to a lower gear move the shift pedal down See page 7 3 The shift rod is equipped with a shift sensor which is part of the quick shift er The shift sensor reads up and down movement as well as the strength of the input force when the shift pedal is moved TIP To prevent unintended shifts the quic...

Page 44: ...ont and rear wheels independently when the brakes are applied and wheel lock is detected This system has two settings which can be changed in the settings MENU See page 5 16 BC1 is standard ABS which adjusts brake pressure based on vehicle speed and wheel speed data BC1 is de signed to engage and maximize brak ing when the vehicle is upright BC2 uses additional data from the IMU to regulate applie...

Page 45: ...oper rid ing and braking techniques The brake control system cannot pre vent all loss of traction due to over braking from excessive speed or lateral wheel slip when braking on slippery surfaces TIP The ABS performs a self diagnostic test when the vehicle is started and reaches a speed of 5 km h 3 mi h During this test a clicking noise may be audible from the hydraulic control unit and a vibration...

Page 46: ...a fire hazard EAU13222 Fuel Make sure there is sufficient gasoline in the tank WARNING EWA10882 Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling follow these instructions 1 Before refueling turn off the en gine and be sure that no one is sit ting on the vehicle Never refuel while smoking or while in the vi cinity of ...

Page 47: ...ed gasoline with a research octane number of 95 or higher If en gine knocking or pinging occurs use a gasoline of a different brand or higher octane rating Gasohol There are two types of gasohol gaso hol containing ethanol and that contain ing methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 E10 Gas ohol containing methanol is not recommended by Yamaha bec...

Page 48: ...ister information EAU13435 Catalytic converter The exhaust system contains catalytic converter s to reduce harmful exhaust emissions WARNING EWA10863 The exhaust system is hot after op eration To prevent a fire hazard or burns Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn Park the vehicle in a place where pedestrians or children are not likely...

Page 49: ...he seat 1 Insert the projections into the seat holders as shown 2 Push the rear of the seat down to lock it in place 3 Remove the key TIP Make sure that the seat is properly se cured before riding EAU91560 Rider footrest position The rider footrests can be adjusted to one of two positions From the factory the footrests are in the low position Have a Yamaha dealer adjust the posi tions of the rider...

Page 50: ...with a re bound damping force adjusting screw and the left front fork leg with a com pression damping force adjusting screw NOTICE ECA10102 To avoid damaging the mechanism do not attempt to turn beyond the maximum or minimum settings Spring preload Turn the adjusting bolt in direction a to increase the spring preload Turn the adjusting bolt in direction b to decrease the spring preload The spring ...

Page 51: ... specifications however such adjustments are in effective and may damage the suspension Compression damping force The compression damping force is ad justed on the left fork leg only Turn the adjusting screw in direction a to increase the compression damping force Turn the adjusting screw in direction b to decrease the compression damping force To set the compression damping force turn the adjuste...

Page 52: ... damping force adjusting screw NOTICE ECA10102 To avoid damaging the mechanism do not attempt to turn beyond the maximum or minimum settings Spring preload 1 Remove the side covers See page 8 8 2 Turn the adjusting ring in direction a to increase the spring preload Turn the adjusting ring in direction b to decrease the spring preload Align the appropriate notch in the adjusting ring with the posit...

Page 53: ...rection b TIP When turning the damping force adjust er in direction b it may turn beyond the stated specifications however such adjustments are ineffective and may damage the suspension WARNING EWA10222 This shock absorber assembly con 1 Spring preload adjusting ring 2 Extension bar 3 Special wrench 4 Position indicator Spring preload setting Minimum soft 1 Standard 5 Maximum hard 7 7 6 5 4 3 2 1 ...

Page 54: ...rmer DC connector Consult your Yamaha deal er before installing any accessories EAU15306 Sidestand The sidestand is located on the left side of the frame Raise the sidestand or lower it with your foot while holding the vehicle upright TIP The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situations See the following section for an expla...

Page 55: ...ne starts unless the clutch lever is pulled and the sidestand is up Also it will stop the running engine should the sides tand be lowered while the transmission is in gear Periodically check this system via the following procedure TIP This check is most reliable if per formed with a warmed up engine See pages 5 2 and 5 3 for switch operation information BEA 9 20 E0 book 31 ページ２０２２年１月１２日水曜日午後３時７...

Page 56: ...After the engine has stalled 10 Move the sidestand up 11 Pull the clutch lever 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden YES NO YES NO YES NO The neutral switch may not be working The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch may not be working The motorcycle should not be ridden until checked by a Yamaha d...

Page 57: ...vehicle check the following points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank overflow hose for obstructions cracks or damage and check hose connection 5 22 5 24 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 8 12 Coolant Check coolant level in reservoir ...

Page 58: ...ondition Lubricate if necessary 8 24 8 26 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 8 17 8 20 Brake and shift pedals Make sure that operation is smooth Lubricate pedal pivoting points if necessary 8 27 Brake and clutch levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 8 28 Sidestand Make sure ...

Page 59: ...n it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU17094 0 1000 km 0 600 mi Avoid prolonged operation above 5300 r min NOTICE After 1000 km 600 mi of operation the engine oil must be changed ...

Page 60: ...warning light should come on and stay on until the en gine is started The ABS warning light should come on and stay on until the vehi cle reaches a speed of 5 km h 3 mi h NOTICE ECA24110 If a warning or indicator light does not work as described above have a Yamaha dealer check the vehicle 3 Shift the transmission into the neu tral position 4 Start the engine by pushing the start switch 5 Release ...

Page 61: ...hift pedal down repeatedly until it reaches the end of its travel and then slightly raise it This model is equipped with a quick shifter See page 4 6 NOTICE ECA22523 When shifting press the shift pedal firmly until you feel the gear shift is complete Even with the transmission in the neutral position do not coast for long periods of time with the engine off nor tow the motorcycle for long distance...

Page 62: ... neu tral indicator light should come on and then the clutch lever can be released WARNING EWA17380 Improper braking can cause loss of control or traction Al ways use both brakes and apply them smoothly Make sure that the motorcycle and the engine have sufficiently slowed before shifting to a low er gear Engaging a lower gear when the vehicle or engine speed is too high could make the rear wheel l...

Page 63: ...nce the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire BEA 9 20 E0 book 5 ページ２０２２年１月１２日水曜日午後３時７分 ...

Page 64: ...ff the engine when performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 2 for more in formation about carbon monox ide WARNING EWA15461 Brak...

Page 65: ...ed in the tool kit are intended to assist you in the perfor mance of preventive maintenance and minor repairs However a torque wrench and other tools are necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have your Yamaha dealer perform it for you 1 Tool kit 1 BEA 9 20 E0 book 2 ページ２０２２年１月１２日水曜日午後３時７分 ...

Page 66: ...nce chart for the emission control system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40000 km 24000 mi 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plugs Check condition Adjust gap and clean Replace 3 Valve clearance Check and adjust Every 40000 km 24000 mi 4 Fuel injection Che...

Page 67: ...ake Check operation fluid level and for fluid leakage Replace brake pads if necessary 5 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 6 Brake hoses Check for cracks or damage Replace Every 4 years 7 Brake fluid Change Every 2 years 8 Wheels Check runout and for damage Replace if necessary 9 Tires Check tread depth and for damage Replace if necessary C...

Page 68: ...t Lubricate with silicone grease 16 Brake pedal pivot shaft Lubricate with lithium soap based grease 17 Clutch lever pivot shaft Lubricate with lithium soap based grease 18 Shift pedal pivot shaft Lubricate with lithium soap based grease 19 Sidestand Check operation Lubricate with molybdenum disulfide grease 20 Sidestand switch Check operation and replace if necessary 21 Front fork Check operation...

Page 69: ...m Check coolant level and vehicle for coolant leakage Change Every 3 years 27 Front and rear brake switches Check operation 28 Moving parts and cables Lubricate 29 Throttle grip Check operation Lubricate throttle grip housing tube guides 30 Lights signals and switches Check operation Adjust headlight beam NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 m...

Page 70: ...amaging it The air filter element needs to be replaced more frequently when riding in unusually wet or dusty areas Hydraulic brake service Regularly check and if necessary correct the brake fluid level Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged BEA 9 20 E0 b...

Page 71: ...1 To remove the cover 1 Remove the seat See page 5 25 2 Remove the quick fastener A TIP The quick fasteners A are removed by pushing in the center pin and then pull ing the fastener out 3 Remove the cover A TIP To remove the quick fastener B rotate its screwed portion counterclockwise with a phillips screwdriver 1 Cover A 2 Cover B 1 1 1 2 2 1 Quick fastener A 1 1 1 1 Quick fastener B 2 Quick fast...

Page 72: ...er C and quick fastener B TIP Turn the ring clockwise while pushing it and then install the quick fastener C TIP To install the quick fastener B set it with its screwed portion pulled out from the surface of the quick fastener and then push it down to the surface 1 Quick fastener B 2 Quick fastener C 3 Cover B 1 1 1 2 2 3 3 1 Cover B 1 Quick fastener C 2 Quick fastener B 1 1 1 1 1 1 2 2 BEA 9 20 E...

Page 73: ...P The quick fastener A is installed by pushing out the center pin inserting the fastener into the panel and then by pushing the center pin flush with the fastener head 1 Quick fastener before installation 2 Quick fastener after installation 1 Cover A 1 2 1 1 1 1 Quick fastener C 2 Quick fastener B 1 Quick fastener A 1 1 1 2 2 1 1 1 BEA 9 20 E0 book 10 ページ２０２２年１月１２日水曜日午後３時７分 ...

Page 74: ...ode erosion and excessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads TIP If a torque wrench is not available when installing a spark p...

Page 75: ... oils with a diesel speci fication of CD or oils of a high er quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the crankcase To check the engine oil level 1 After warming up the engine wait a few minutes for the oil level to settle for an accurate reading 2 With the vehicle on a level surface hold it upright for an...

Page 76: ...an oil pan under the engine to collect the used oil 3 Remove the engine oil filler cap and then the engine oil drain bolt and gasket TIP Skip steps 4 6 if the oil filter cartridge is not being replaced 4 Remove the oil filter cartridge with an oil filter wrench TIP An oil filter wrench is available at a Yamaha dealer 5 Apply a thin coat of clean engine oil to the O ring of the new oil filter cartr...

Page 77: ...r cap O ring install the filler cap TIP Wipe off any spilled oil before starting the engine 10 Start the engine and let it idle while checking for oil leaks TIP If any oil leaks are found which you cannot fix have the vehicle inspected 11 Stop the engine wait a few min utes for the oil level to settle and then check the oil level one last time NOTICE Do not operate the vehicle until you know that ...

Page 78: ... should be checked regularly In addition the coolant must be changed at the intervals specified in the periodic maintenance chart TIP If genuine Yamaha coolant is not avail able use an ethylene glycol antifreeze containing corrosion inhibitors for alu minum engines and mix with distilled water at a 1 1 ratio EAU20097 To check the coolant level Since the coolant level varies with en gine temperatur...

Page 79: ...k the anti freeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced ECA10473 5 Install the coolant reservoir cap EAU33032 Changing the coolant The coolant must be changed at the in tervals specified in the periodic mainte nance and lubrication chart Have a Yamaha dealer change the coolant WARNING Never attempt to remove the radiator cap when the ...

Page 80: ...e engine is cold EAU64412 Tires Tires are the only contact between the vehicle and the road Safety in all con ditions of riding depends on a relatively small area of road contact Therefore it is essential to maintain the tires in good condition at all times and replace them at the appropriate time with the speci fied tires Tire air pressure The tire air pressure should be checked and if necessary ...

Page 81: ... illegal operating the vehi cle with excessively worn tires decreases riding stability and can lead to loss of control The replacement of all wheel and brake related parts includ ing the tires should be left to a Yamaha dealer who has the necessary professional knowl edge and experience to do so Ride at moderate speeds after changing a tire since the tire surface must first be broken in for it to ...

Page 82: ...es list ed below have been approved for this model by Yamaha WARNING EWA10601 This motorcycle is fitted with su per high speed tires Note the fol lowing points in order to make the most efficient use of these tires Use only the specified replace ment tires Other tires may run the danger of bursting at super high speeds Brand new tires can have a rela tively poor grip on certain road surfaces until...

Page 83: ...lt in poor performance adverse han dling characteristics and a short ened tire life EAU22083 Adjusting the clutch lever free play Measure the clutch lever free play as shown Periodically check the clutch lever free play and if necessary adjust it as fol lows To increase the clutch lever free play turn the clutch lever free play adjusting bolt in direction a To decrease the clutch lever free play t...

Page 84: ...lic system have a Yamaha dealer bleed the system be fore operating the vehicle Air in the hydraulic system will diminish the braking performance which may re sult in loss of control and an acci dent EAU36505 Brake light switches The brake light should come on just be fore braking takes effect The brake light is activated by switches connected to the brake lever and brake pedal Since the brake ligh...

Page 85: ...e disc have a Yamaha dealer replace the brake pads as a set EAU46292 Rear brake pads Each rear brake pad is provided with wear indicator grooves which allow you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that a wear indicator groove almost appears have a Yamaha dealer replace...

Page 86: ...reful that water or dust does not enter the brake fluid reservoir when refilling Water will significantly lower the boil ing point of the fluid and may re sult in vapor lock and dirt may clog the ABS hydraulic unit valves NOTICE ECA17641 Brake fluid may damage painted sur faces or plastic parts Always clean up spilled fluid immediately As the brake pads wear it is normal for the brake fluid level ...

Page 87: ...usted if necessary EAU97540 To check the drive chain slack 1 Place the motorcycle on the sides tand TIP When checking and adjusting the drive chain slack there should be no weight on the motorcycle 2 Shift the transmission into the neu tral position 3 Find the center point of the chain position B by measuring approx 53 mm 2 09 in forward from the edge of the drive chain guard as shown 4 Push down ...

Page 88: ...rn the drive chain slack adjusting bolt on each side of the swingarm in direc tion a To loosen the drive chain turn the adjusting bolt on each side of the swingarm in direction b and then push the rear wheel for ward TIP Using the alignment marks on each side of the swingarm make sure that both drive chain pullers are in the same position for proper wheel alignment 3 Tighten the axle nut then the ...

Page 89: ...ive chain must be lubricated after washing the motorcycle riding in the rain or riding in wet areas 1 Clean the drive chain with a drive chain cleaner and a small soft brush NOTICE To prevent dam aging the O rings do not clean the drive chain with steam cleaners high pressure wash ers or inappropriate sol vents ECA11122 2 Wipe the drive chain dry 3 Thoroughly lubricate the drive chain with a speci...

Page 90: ...movement Replace damaged cables as soon as possi ble to prevent unsafe condi tions EWA10712 EAU82490 Checking and lubricating the throttle grip The operation of the throttle grip should be checked before each ride In addi tion the throttle grip housing should be lubricated by a Yamaha dealer at the intervals specified in the periodic main tenance chart EAU44276 Checking and lubricating the brake a...

Page 91: ... ride and the lever pivot should be lubricated if necessary The brake lever pivot must be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Clutch lever Brake lever Recommended lubricant Lithium soap based grease Recommended lubricants Clutch lever Lithium soap based grease Brake lever Silicone grease BEA 9 20 E0 book 28 ページ２０２２年１月１２日水曜日 ...

Page 92: ... specified in the periodic maintenance and lubrication chart EAU23273 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face ...

Page 93: ...nt wheel off the ground See page 8 36 WARNING To avoid injury se curely support the vehicle so there is no danger of it falling over EWA10752 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check or repair the steering EAU23292 Checking the wheel bearings The front and rear wheel bearings must be checked at t...

Page 94: ... lead connections need to be checked and if necessary tightened WARNING EWA10761 Electrolyte is poisonous and dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush with plenty of water INTERNAL Drink large quan ti...

Page 95: ...l electrical accessories NOTICE ECA16522 To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the battery be su...

Page 96: ...eep the battery charged Storing a discharged battery can cause permanent battery damage EAU91572 Replacing the fuses The fuse box is located under the seat See page 5 25 If a fuse is blown replace it as follows 1 Fuse box 1 1 1 1 Brake light fuse 2 Ignition fuse 2 3 Signaling system fuse 4 Ignition fuse 5 Headlight fuse 6 ABS ECU fuse 7 Fuel injection system fuse 8 Electronic throttle valve fuse 9...

Page 97: ...ed amperage WARNING Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive dam age to the electrical system and possibly a fire EWA15132 1 Fuse puller 1 1 1 Specified fuses Main fuse 50 0 A Terminal fuse 1 2 0 A Headlight fuse 7 5 A Brake light fuse 2 0 A Signaling system fuse 7 5 A Ignition fuse 10 0 A Ignition fuse 2 7 5 A Radiator fan motor fuse 15 0 A ABS mot...

Page 98: ...ed EAU80380 Vehicle lights Except for the license plate light bulb this model s lights are all LED If an LED light does not come on check the fuses and then have a Yamaha dealer check the vehicle If the license plate light does not come on check and replace the bulb See page 8 35 NOTICE ECA16581 Do not affix any type of tinted film or stickers to the headlight lens EAU24331 License plate light If ...

Page 99: ... loss of power The following troubleshooting charts represent quick and easy procedures for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha pa...

Page 100: ...k the vehicle Have a Yamaha dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug s Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The battery is good...

Page 101: ...issing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the ...

Page 102: ...eas may be sprayed with salt as a de icing method This salt can stay on the roads well into spring so be sure to wash the underside and chassis parts after riding in such areas Genuine Yamaha care and main tenance products are sold under the YAMALUBE brand in many markets worldwide See your Yamaha dealer for addi tional cleaning tips NOTICE ECA26280 Improper cleaning can cause cos metic and mechan...

Page 103: ...if the vehicle has been exposed to salt Warm wa ter will increase salt s corrosive properties ECA26301 3 For windshield equipped vehicles Clean the windshield with a soft towel or sponge dampened with water and a pH neutral detergent If necessary use a high quality windshield cleaner or polish for motorcycles NOTICE Never use any strong chemicals to clean the windshield Additionally some cleaning ...

Page 104: ... control Make sure there is no lubricant or wax on the brakes or tires If necessary wash the tires with warm water and a mild deter gent If necessary clean the brake discs and pads with brake cleaner or acetone Before riding at higher speeds test the vehicle s braking perfor mance and cornering behavior EAU83472 Storage Always store the vehicle in a cool dry place If necessary protect it against d...

Page 105: ... This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder wall with oil WARNING To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10952 e Remove the spark plug cap from the spark plug and then install the spark plug and the spark plug cap 7 Lubricate all c...

Page 106: ... stan dard MA Engine oil quantity Oil change 2 80 L 2 96 US qt 2 46 Imp qt With oil filter removal 3 20 L 3 38 US qt 2 82 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 28 L 0 30 US qt 0 25 Imp qt Radiator including all routes 1 72 L 1 82 US qt 1 51 Imp qt Fuel Recommended fuel Unleaded gasoline E10 acceptable Octane number RON 95 Fuel tank capacity 14 L 3 7 US gal 3 1 Im...

Page 107: ...Hydraulic single disc brake Front suspension Type Telescopic fork Rear suspension Type Swingarm link suspension Electrical system System voltage 12 V Battery Model YTZ10S Voltage capacity 12 V 8 6 Ah 10 HR Bulb wattage Headlight LED Brake tail light LED Front turn signal light LED Rear turn signal light LED Auxiliary light LED License plate light 5 0 W BEA 9 20 E0 book 2 ページ２０２２年１月１２日水曜日午後３時７分 ...

Page 108: ...ENTIFICATION NUM BER ENGINE SERIAL NUMBER MODEL LABEL INFORMATION EAU26401 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU26442 Engine ser...

Page 109: ...e sensors and recorded data will vary by model the main data points are Vehicle status and engine perfor mance data Fuel injection and emission relat ed data This data will be uploaded only when a special Yamaha diagnostic tool is at tached to the vehicle such as when maintenance checks or service proce dures are performed Yamaha will not disclose this data to a third party except in the following...

Page 110: ... PROHIBITED Owners are warned that the law may prohibit a The removal or rendering inopera tive by any person other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the pur pose of noise control prior to its sale or delivery to the ultimate pur chaser or while it is in use and b The use of the vehicle after such device ...

Page 111: ...g light 5 6 F Front and rear brake pads checking 8 22 Front fork adjusting 5 26 Front fork checking 8 29 Fuel 5 22 Fuel consumption tips for reducing 7 4 Fuel level warning light 5 6 Fuel tank cap 5 22 Fuel tank overflow hose 5 24 Fuses replacing 8 33 H Handlebar position adjusting 5 26 Handlebar switches 5 3 Hazard switch 5 4 High beam indicator light 5 6 Horn switch 5 4 I Identification numbers ...

Page 112: ...ingarm pivots lubricating 8 29 T TCS MODE 4 4 Throttle grip checking and lubricating 8 27 Tires 8 17 Tool kit 8 2 Troubleshooting 8 36 Troubleshooting chart 8 37 Turn signal indicator lights 5 6 Turn signal switch 5 3 V Valve clearance 8 17 Vehicle identification number 11 1 Vehicle lights 8 35 W Wheel bearings checking 8 30 Wheels 8 20 Y Yamalube 8 15 BEA 9 20 E0 book 2 ページ２０２２年１月１２日水曜日午後３時７分 ...

Page 113: ...BEA 28199 20_Hyoshi indd 3 2022 01 12 14 25 39 ...

Page 114: ...PRINTED IN JAPAN 2021 12 0 1 1 E BEA 28199 20_Hyoshi indd 4 2022 01 12 14 25 39 ...

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Yamaha XSR900, Owner'S Manual

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