7-4
FUEL TANK
EAS30450
REMOVING THE FUEL TANK
1. Extract the fuel in the fuel tank through the
fuel tank cap with a pump.
2. Remove:
• Rider seat
• Side cover
Refer to “GENERAL CHASSIS (1)” on
page 4-1.
• Fuel tank cover
Refer to “GENERAL CHASSIS (4)” on
page 4-10.
• Fuel tank bracket bolt
3. Disconnect:
• Fuel hose (fuel tank side) “1”
• Fuel pump coupler “2”
• Fuel tank breather hose “3”
• Fuel tank drain hose “4”
WARNING
EWA17320
Cover fuel hose connections with a cloth
when disconnecting them. Residual pres-
sure in the fuel lines could cause fuel to
spurt out when removing the hose.
NOTICE
ECA17490
Be sure to disconnect the fuel hose by hand.
Do not forcefully disconnect the hose with
tools.
TIP
• While pushing the ends “a” of the fuel hose
connector cover “1” in direction “b”, slide the
fuel hose connector cover in direction “c”, and
then remove the hose from the fuel pump.
• Before removing the hose, place a few rags in
the area under where it will be removed.
• It is prohibited to wear the cotton work gloves
or equivalent coverings.
4. Remove:
• Fuel tank
TIP
Do not set the fuel tank down so that the instal-
lation surface of the fuel pump is directly under
the tank. Be sure to lean the fuel tank in an up-
right position.
EAS30451
REMOVING THE FUEL PUMP
1. Remove:
• Fuel pump
NOTICE
ECA14721
• Do not drop the fuel pump or give it a
strong shock.
• Do not touch the base section of the fuel
sender.
EAS30454
CHECKING THE FUEL PUMP BODY
1. Check:
• Fuel pump body
Obstruction
→
Clean.
Cracks/damage
→
Replace fuel pump as-
sembly.
EAS30455
CHECKING THE FUEL PUMP OPERATION
1. Check:
• Fuel pump operation
Refer to “CHECKING THE FUEL PRES-
SURE” on page 7-11.
1
4
3
2
a
1
b
b
c
Summary of Contents for XSR900 2022
Page 1: ...2022 SERVICE MANUAL XSR 900 BEA 28197 E0 MTM890 ...
Page 2: ......
Page 6: ......
Page 8: ......
Page 28: ...1 19 SPECIAL TOOLS ...
Page 44: ...2 15 CABLE ROUTING Handlebar side view 6 7 8 10 9 8 7 1 2 3 6 5 4 A 5 C 9 10 11 12 2 1 3 D B ...
Page 46: ...2 17 CABLE ROUTING Main switch left side view A 5 4 2 B 4 3 2 1 C 2 D 2 5 5 ...
Page 72: ...2 43 CABLE ROUTING Fuel tank left side view 1 2 3 4 5 6 A 1 7 C 4 5 B 4 D E 8 3 9 4 H 5 G 5 F ...
Page 74: ...2 45 CABLE ROUTING Canister H D F F E 7 7 8 G D 2 A 1 B 3 4 B C D I 5 6 D 1 ...
Page 78: ...2 49 CABLE ROUTING Radiator right side view H G F D C E 3 4 2 B A 1 ...
Page 80: ...2 51 CABLE ROUTING Water pump left side view 3 4 2 A C D B F 1 E ...
Page 84: ...2 55 CABLE ROUTING ...
Page 118: ...3 32 PERIODIC MAINTENANCE ...
Page 314: ...5 97 TRANSMISSION ...
Page 330: ...6 15 WATER PUMP ...
Page 347: ......
Page 353: ...8 6 IGNITION SYSTEM ...
Page 359: ...8 12 ELECTRIC STARTING SYSTEM ...
Page 363: ...8 16 CHARGING SYSTEM ...
Page 398: ...8 51 ELECTRICAL COMPONENTS ...
Page 417: ...9 11 SYSTEM DIAGRAM ...
Page 437: ...9 31 CRUISE CONTROL SYSTEM ...
Page 723: ......
Page 724: ......