6-8
OIL COOLER
EAS30441
CHECKING THE OIL COOLER
1. Check:
• Oil cooler
Cracks/damage
→
Replace.
2. Check:
• Oil cooler inlet hose
• Oil cooler outlet hose
Cracks/damage/wear
→
Replace.
EAS30442
INSTALLING THE OIL COOLER
1. Clean:
• Mating surfaces of the oil cooler and the
crankcase
(with a cloth dampened with lacquer thinner)
2. Install:
• O-ring
• Oil cooler
• Oil cooler bolt “1”
TIP
• Before installing the oil cooler, apply lithium-
soap-based grease to the O-ring.
• Make sure the O-ring is positioned properly.
3. Fill:
• Cooling system
(with the specified amount of the recom-
mended coolant)
Refer to “CHANGING THE COOLANT” on
page 3-28.
• Crankcase
(with the specified amount of the recom-
mended engine oil)
Refer to “CHANGING THE ENGINE OIL” on
page 3-25.
4. Check:
• Cooling system
Leaks
→
Repair or replace any faulty part.
Refer to “INSTALLING THE RADIATOR” on
page 6-5.
5. Measure:
• Radiator cap valve opening pressure
Below the specified pressure
→
Replace the
radiator cap.
Refer to “CHECKING THE RADIATOR” on
page 6-5.
Oil cooler bolt
10 N·m (1.0 kgf·m, 7.4 lb·ft)
LOCTITE®
New
T
R
.
.
1
Summary of Contents for XSR900 2022
Page 1: ...2022 SERVICE MANUAL XSR 900 BEA 28197 E0 MTM890 ...
Page 2: ......
Page 6: ......
Page 8: ......
Page 28: ...1 19 SPECIAL TOOLS ...
Page 44: ...2 15 CABLE ROUTING Handlebar side view 6 7 8 10 9 8 7 1 2 3 6 5 4 A 5 C 9 10 11 12 2 1 3 D B ...
Page 46: ...2 17 CABLE ROUTING Main switch left side view A 5 4 2 B 4 3 2 1 C 2 D 2 5 5 ...
Page 72: ...2 43 CABLE ROUTING Fuel tank left side view 1 2 3 4 5 6 A 1 7 C 4 5 B 4 D E 8 3 9 4 H 5 G 5 F ...
Page 74: ...2 45 CABLE ROUTING Canister H D F F E 7 7 8 G D 2 A 1 B 3 4 B C D I 5 6 D 1 ...
Page 78: ...2 49 CABLE ROUTING Radiator right side view H G F D C E 3 4 2 B A 1 ...
Page 80: ...2 51 CABLE ROUTING Water pump left side view 3 4 2 A C D B F 1 E ...
Page 84: ...2 55 CABLE ROUTING ...
Page 118: ...3 32 PERIODIC MAINTENANCE ...
Page 314: ...5 97 TRANSMISSION ...
Page 330: ...6 15 WATER PUMP ...
Page 347: ......
Page 353: ...8 6 IGNITION SYSTEM ...
Page 359: ...8 12 ELECTRIC STARTING SYSTEM ...
Page 363: ...8 16 CHARGING SYSTEM ...
Page 398: ...8 51 ELECTRICAL COMPONENTS ...
Page 417: ...9 11 SYSTEM DIAGRAM ...
Page 437: ...9 31 CRUISE CONTROL SYSTEM ...
Page 723: ......
Page 724: ......