5-
3
9
GENERATOR AND STARTER CLUTCH
EAS30867
REMOVING THE GENERATOR
1. Remove:
• Generator rotor bolt “1”
• Washer
TIP
While holding the generator rotor “2” with the
sheave holder “3”, loosen the generator rotor
bolt.
2. Remove:
• Generator rotor “1”
(with the flywheel puller “2”)
• Woodruff key
NOTICE
ECA13880
To protect the end of the crankshaft, place an
appropriate sized socket between the fly-
wheel puller set center bolt and the crank-
shaft.
TIP
• Install the flywheel puller bolts to the threaded
holes of the starter clutch.
• Make sure the flywheel puller is centered over
the generator rotor.
EAS30868
REMOVING THE STARTER CLUTCH
1. Remove:
• Starter clutch bolt
• Starter clutch
TIP
While holding the generator rotor “1” with the
sheave holder “2”, loosen the starter clutch
bolts.
EAS30869
CHECKING THE STARTER CLUTCH
1. Check:
• Starter clutch roller
Damage/wear
→
Replace.
2. Check:
• Starter clutch idle gear
• Starter clutch gear
Burrs/chips/roughness/wear
→
Replace the
defective part(s).
3. Check:
• Starter clutch gear contact surfaces
Damage/pitting/wear
→
Replace the starter
clutch gear.
Sheave holder
90890-0190
3
Primary clutch holder
YS-01880-A
Flywheel puller
90890-01
3
62
Heavy duty puller
YU-
33
270-B
1
2
3
Sheave holder
90890-0190
3
Primary clutch holder
YS-01880-A
1
2
2
1
Summary of Contents for XSR900 2022
Page 1: ...2022 SERVICE MANUAL XSR 900 BEA 28197 E0 MTM890 ...
Page 2: ......
Page 6: ......
Page 8: ......
Page 28: ...1 19 SPECIAL TOOLS ...
Page 44: ...2 15 CABLE ROUTING Handlebar side view 6 7 8 10 9 8 7 1 2 3 6 5 4 A 5 C 9 10 11 12 2 1 3 D B ...
Page 46: ...2 17 CABLE ROUTING Main switch left side view A 5 4 2 B 4 3 2 1 C 2 D 2 5 5 ...
Page 72: ...2 43 CABLE ROUTING Fuel tank left side view 1 2 3 4 5 6 A 1 7 C 4 5 B 4 D E 8 3 9 4 H 5 G 5 F ...
Page 74: ...2 45 CABLE ROUTING Canister H D F F E 7 7 8 G D 2 A 1 B 3 4 B C D I 5 6 D 1 ...
Page 78: ...2 49 CABLE ROUTING Radiator right side view H G F D C E 3 4 2 B A 1 ...
Page 80: ...2 51 CABLE ROUTING Water pump left side view 3 4 2 A C D B F 1 E ...
Page 84: ...2 55 CABLE ROUTING ...
Page 118: ...3 32 PERIODIC MAINTENANCE ...
Page 314: ...5 97 TRANSMISSION ...
Page 330: ...6 15 WATER PUMP ...
Page 347: ......
Page 353: ...8 6 IGNITION SYSTEM ...
Page 359: ...8 12 ELECTRIC STARTING SYSTEM ...
Page 363: ...8 16 CHARGING SYSTEM ...
Page 398: ...8 51 ELECTRICAL COMPONENTS ...
Page 417: ...9 11 SYSTEM DIAGRAM ...
Page 437: ...9 31 CRUISE CONTROL SYSTEM ...
Page 723: ......
Page 724: ......