3
-15
PERIODIC MAINTENANCE
2. Adjust:
• Rear brake light switch
Refer to “ADJUSTING THE REAR BRAKE
LIGHT SWITCH” on page 3-30.
EAS30634
CHECKING THE REAR BRAKE PADS
The following procedure applies to all of the
brake pads.
1. Operate the brake.
2. Check:
• Rear brake pad
Wear indicator grooves “1” almost disap-
peared
→
Replace the brake pads as a set.
Refer to “REAR BRAKE” on page 4-40.
EAS30635
CHECKING THE FRONT BRAKE HOSE
The following procedure applies to all of the
brake hoses and brake hose holders.
1. Check:
• Brake hose
Cracks/damage/wear
→
Replace.
2. Check:
• Brake hose holder
Loose
→
Tighten the holder bolt.
3. Hold the vehicle upright and apply the brake
several times.
4. Check:
• Brake hose
Brake fluid leakage
→
Replace the damaged
hose.
Refer to “FRONT BRAKE” on page 4-27.
EAS30636
CHECKING THE REAR BRAKE HOSE
1. Check:
• Brake hose
Cracks/damage/wear
→
Replace.
2. Check:
• Brake hose holder
Loose Connection
→
Tighten the holder bolt.
3. Hold the vehicle upright and apply the rear
brake several times.
4. Check:
• Brake hose
Brake fluid leakage
→
Replace the damaged
hose.
Refer to “REAR BRAKE” on page 4-40.
EAS30893
BLEEDING THE HYDRAULIC BRAKE
SYSTEM (ABS)
WARNING
EWA14000
Always bleed the brake system when the
brake related parts are removed.
NOTICE
ECA22640
• Bleed the brake system in the following or-
der.
• 1st step: Front brake master cylinder
• 2nd step: Front brake calipers
•
3
rd step: Rear brake caliper
WARNING
EWA16530
Bleed the ABS whenever:
• the system is disassembled.
• a brake hose is loosened, disconnected or
replaced.
• the brake fluid level is very low.
• brake operation is faulty.
TIP
• Be careful not to spill any brake fluid or allow
the brake fluid reservoir to overflow.
• When bleeding the ABS, make sure that there
is always enough brake fluid before applying
the brake. Ignoring this precaution could allow
air to enter the ABS, considerably lengthening
the bleeding procedure.
• If bleeding is difficult, it may be necessary to let
the brake fluid settle for a few hours.
• Repeat the bleeding procedure when the tiny
bubbles in the hose have disappeared.
2
1
a
b
1
1
Summary of Contents for XSR900 2022
Page 1: ...2022 SERVICE MANUAL XSR 900 BEA 28197 E0 MTM890 ...
Page 2: ......
Page 6: ......
Page 8: ......
Page 28: ...1 19 SPECIAL TOOLS ...
Page 44: ...2 15 CABLE ROUTING Handlebar side view 6 7 8 10 9 8 7 1 2 3 6 5 4 A 5 C 9 10 11 12 2 1 3 D B ...
Page 46: ...2 17 CABLE ROUTING Main switch left side view A 5 4 2 B 4 3 2 1 C 2 D 2 5 5 ...
Page 72: ...2 43 CABLE ROUTING Fuel tank left side view 1 2 3 4 5 6 A 1 7 C 4 5 B 4 D E 8 3 9 4 H 5 G 5 F ...
Page 74: ...2 45 CABLE ROUTING Canister H D F F E 7 7 8 G D 2 A 1 B 3 4 B C D I 5 6 D 1 ...
Page 78: ...2 49 CABLE ROUTING Radiator right side view H G F D C E 3 4 2 B A 1 ...
Page 80: ...2 51 CABLE ROUTING Water pump left side view 3 4 2 A C D B F 1 E ...
Page 84: ...2 55 CABLE ROUTING ...
Page 118: ...3 32 PERIODIC MAINTENANCE ...
Page 314: ...5 97 TRANSMISSION ...
Page 330: ...6 15 WATER PUMP ...
Page 347: ......
Page 353: ...8 6 IGNITION SYSTEM ...
Page 359: ...8 12 ELECTRIC STARTING SYSTEM ...
Page 363: ...8 16 CHARGING SYSTEM ...
Page 398: ...8 51 ELECTRICAL COMPONENTS ...
Page 417: ...9 11 SYSTEM DIAGRAM ...
Page 437: ...9 31 CRUISE CONTROL SYSTEM ...
Page 723: ......
Page 724: ......