Yamaha XSR700M 2020 Owner'S Manual Download Page 76

Page: 76 / 104

Perio

ic maintenance an

justment

7-32

EAUM3672

Replacin

the fuses

The main fuse and the fuse boxes are
located under the seat.

To access the fuses

1. Remove the seat. (See page 4-16.)
2. Remove the seat holder by remov-

ing the bolts.

3. Remove the diagnostic connector

by pulling it upward.

4. Remove the battery cover by re-

moving the bolts.

TIP

To access the main fuse, remove the
starter relay cover as shown.

1. Seat holder
2. Bolt
3. Washer

1. Diagnostic connector
2. Battery cover
3. Bolt

1. Battery cover

1. Starter relay cover
2. Fuse box
3. Spare main fuse
4. Main fuse

ZAUM1380

UB2G11E0.book Page 32 Monday, January 7, 2019 1:13 PM

Summary of Contents for XSR700M 2020

Page 1: ...DIC183 B2G 28199 13 XSR700M XSR700MC OWNER S MANUAL Read this manual carefully before operating this vehicle LIT 11626 34 38 ...

Page 2: ...er reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently when servicing your vehicle For more information go to www P65Warnings ca gov passenger vehicle Read this manual carefully before operating the vehicle This manual should stay with the vehicle if it...

Page 3: ...To maintain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent product information available at the time of printing there may be minor discre...

Page 4: ...ntial personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING N...

Page 5: ...amaha Motor Corporation U S A 1st edition July 2020 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 34 38 UB2G13E0 book Page 2 Tuesday July 7 2020 3 32 PM ...

Page 6: ...ecking the spark plugs 7 9 Canister for california 7 10 Engine oil and oil filter cartridge 7 10 Why Yamalube 7 13 Coolant 7 14 Replacing the air filter element and cleaning the check hose 7 15 Checking the throttle grip free play 7 16 Valve clearance 7 16 Tires 7 16 Cast wheels 7 19 Adjusting the clutch lever free play 7 19 Checking the brake lever free play 7 20 Brake light switches 7 20 Checkin...

Page 7: ...torage 8 3 Specifications 9 1 Consumer information 10 1 Identification numbers 10 1 Diagnostic connector 10 3 Vehicle data recording 10 3 Reporting safety defects 10 4 Motorcycle noise regulation 10 5 Maintenance record 10 6 YAMAHA MOTOR CORPORATION U S A 2020 AND LATER MODEL STREET DUAL PURPOSE MOTORCYCLE LIMITED WARRANTY 10 8 YAMAHA EXTENDED SERVICE Y E S 10 10 Index 11 1 UB2G12E0 book Page 2 Th...

Page 8: ...icle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 1 2 3 5 4 UB2G11E0 book Page 1 Monday January 7 2019 1 13 PM ...

Page 9: ...ve clothing 1TP 2118K A1 4B5 21686 00 WARNING This unit contains high pressure nitrogen gas Mishandling can cause explosion Read owner s manual for instructions Do not incinerate puncture or open 4AA 22259 80 TIRE INFORMATION Cold tire normal pressure should be set as follows FRONT REAR 225 kPa 2 25 kgf cm 33 psi 250 kPa 2 50 kgf cm 36 psi 1TP 21668 00 1 2 California only 3 California only 4 5 UB2...

Page 10: ...ou Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 5 1 for a list of pre operation checks This motorcycle is designed to carry the operator and a passen ger The failure of motorists to detect and recogni...

Page 11: ...o main tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This motorcycle is designed for on road use only It is not...

Page 12: ...cycle is changed To avoid the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here along with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator pas senger accessories and cargo...

Page 13: ...change any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the per formance of your motorcycle Car...

Page 14: ...es Transporting the Motorcycle Be sure to observe following instruc tions before transporting the motorcy cle in another vehicle Remove all loose items from the motorcycle Check that the fuel cock if equipped is in the off position and that there are no fuel leaks Shift the transmission into gear for models with a manual trans mission Secure the motorcycle with tie downs or suitable straps that ar...

Page 15: ... 2 Tool kit page 7 2 3 Shift pedal page 4 11 4 Engine oil filler cap page 7 10 5 Engine oil drain bolt page 7 10 6 Engine oil level check window page 7 10 7 Engine oil filter cartridge page 7 10 8 Coolant reservoir page 7 14 UB2G11E0 book Page 1 Monday January 7 2019 1 13 PM ...

Page 16: ... 1 6 7 4 1 Fuses page 7 32 2 Battery page 7 30 3 Spring preload adjuster page 4 17 4 Fuel tank cap page 4 13 5 Headlight page 7 34 6 Brake pedal page 4 12 7 Rear brake fluid reservoir page 7 21 UB2G11E0 book Page 2 Monday January 7 2019 1 13 PM ...

Page 17: ...4 11 2 Left handlebar switches page 4 9 3 Main switch steering lock page 4 1 4 Multi function meter unit page 4 4 5 Front brake fluid reservoir page 7 21 6 Right handlebar switches page 4 9 7 Throttle grip page 7 16 8 Brake lever page 4 11 UB2G11E0 book Page 3 Monday January 7 2019 1 13 PM ...

Page 18: ...omat ically when the engine is started EAU10662 OFF All electrical systems are off The key can be removed WARNING EWA10062 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EAU1068B LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the st...

Page 19: ...position EAU11081 High beam indicator light This indicator light comes on when the high beam of the headlight is switched on EAU59963 Oil pressure warning light This warning light comes on if the en gine oil pressure is low TIP When the vehicle is turned on the light should come on go off briefly and then remain on until the engine is start ed Otherwise have a Yamaha dealer check the vehicle NOTIC...

Page 20: ...n of the self diagnosis de vice The electrical circuit of the warning light can be checked by turning the ve hicle on The warning light should come on for a few seconds and then go off If the warning light does not come on initially when the vehicle is turned on or if the warning light remains on have a Yamaha dealer check the electrical circuit TIP This warning light will come on when the key is ...

Page 21: ...ent TIP To switch between km h kilometers and MPH miles press button B for three seconds Speedometer The speedometer shows the vehicle s traveling speed Tachometer The tachometer allows the rider to monitor the engine speed and keep it within the ideal power range NOTICE ECA23050 Do not operate the engine in the ta chometer high r min zone High r min zone 10000 r min and above 1 Transmission gear ...

Page 22: ...indicator comes on when the vehicle is being operated in an environ mentally friendly fuel efficient manner The indicator goes off when the vehicle is stopped TIP Consider the following tips to reduce fuel consumption Avoid high engine speeds during acceleration Travel at a constant speed Select the transmission gear that is appropriate for the vehicle speed Transmission gear display The transmiss...

Page 23: ... reserve tripmeter and the self diagnosis mode come on au tomatically The brightness control mode is accessed separately Odometer and tripmeters The odometer shows the total distance traveled by the vehicle The tripmeters show the distance trav eled since they were last reset To reset a tripmeter use button B to display the tripmeter you want to reset the tripmeter will flash for a few sec onds Wh...

Page 24: ...eled on 1 0 US gal of fuel un der the current riding conditions is shown To switch the kilometer based instan taneous fuel consumption settings push button B for two seconds TIP If traveling at speeds under 20 km h 12 mi h _ _ _ is displayed Average fuel consumption This function calculates the average fuel consumption since it was last re set The average fuel consumption can be set to either AVE_...

Page 25: ...re This shows the air temperature from 14 F to 210 F in 1 F increments When the temperature is below 14 F LO will be displayed TIP The temperature displayed may vary from the actual ambient tem perature The temperature reading may be affected by engine heat when rid ing slowly or when stopped at traf fic signals Clock The clock uses a 12 hour time system To set the clock 1 Turn the key to ON 2 Pus...

Page 26: ...htness control mode The brightness control mode allows you to adjust the brightness level of the multi function meter unit To adjust the brightness 1 Turn the key to OFF 2 Push and hold button B 3 Turn the key to ON and continue pushing button B until the display switches to the brightness control mode 4 Push button A to set the bright ness level 5 Push button B to confirm the se lected brightness...

Page 27: ...t this switch to and then slide the switch toward See page 6 1 for starting instructions prior to starting the engine Set this switch to to stop the en gine in case of an emergency such as when the vehicle overturns or when the throttle cable is stuck EAU85200 The engine trouble warning light will come on when the start switch is pushed but this does not indicate a malfunction EAU12735 Hazard swit...

Page 28: ...ear move the shift pedal up To shift the trans mission to a lower gear move the shift pedal down See page 6 2 EAU26827 Brake lever The brake lever is located on the right side of the handlebar To apply the front brake pull the lever toward the throttle grip The brake lever is equipped with a brake lever position adjusting dial To adjust the distance between the brake lever and the throttle grip pu...

Page 29: ...h or gravel roads the brak ing distance may be longer with the ABS than without The ABS is monitored by an ECU which will revert the system to conven tional braking if a malfunction occurs TIP The ABS performs a self diagno sis test each time the vehicle first starts off after the key is turned to ON and the vehicle has traveled at a speed of 10 km h 6 mi h or higher During this test a click ing n...

Page 30: ...p Turn the key 1 4 turn counterclockwise remove it and then close the lock cover TIP The fuel tank cap cannot be closed un less the key is in the lock In addition the key cannot be removed if the cap is not properly closed and locked WARNING EWA11092 Make sure that the fuel tank cap is properly closed after filling fuel Leaking fuel is a fire hazard 1 Front wheel sensor 2 Front wheel sensor rotor ...

Page 31: ...stic parts ECA10072 4 Be sure to securely close the fuel tank cap WARNING EWA15152 Gasoline is poisonous and can cau se injury or death Handle gasoline with care Never siphon gasoline by mouth If you should swallow some gasoline or inhale a lot of gasoline vapor or get some gasoline in your eyes see your doctor immediately If gasoline spills on your skin wash with soap and water If gasoline spills...

Page 32: ...and overflow hose The breather hose prevents a vacuum condition from forming within the fuel tank The overflow hose drains excess gaso line and directs it safely away from the vehicle Before operating the vehicle Check each hose connection Check each hose for cracks or damage and replace if necessary Make sure that the end of each hose is not blocked and clean if necessary Make sure that each hose...

Page 33: ... has cooled down before doing any maintenance work Do not allow the engine to idle more than a few minutes Long idling can cause a build up of heat EAU83140 Seat To remove the seat Insert the key into the seat lock turn it counterclockwise and then pull the seat off To install the seat Fit the slot in the seat onto the projec tion as shown orient the seat in order to insert the seat bracket into t...

Page 34: ...0222 This shock absorber assembly con tains highly pressurized nitrogen gas Read and understand the fol lowing information before handling the shock absorber assembly Do not tamper with or attempt to open the cylinder assembly Do not subject the shock ab sorber assembly to an open flame or other high heat source This may cause the unit to ex plode due to excessive gas pressure Do not deform or dam...

Page 35: ...a tions See the following section for an explanation of the ignition circuit cut off system WARNING EWA10242 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control Yamaha s ignition circuit cut off system has been de...

Page 36: ...nd the sidestand is up Also it will stop the running engine should the sidestand be lowered while the trans mission is in gear Periodically check the system via the following procedure TIP This check is most reliable if per formed with a warmed up engine See pages 4 1 and 4 9 for switch operation information UB2G11E0 book Page 19 Monday January 7 2019 1 13 PM ...

Page 37: ...has stalled 10 Move the sidestand up 11 Pull the clutch lever 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden YES NO YES NO YES NO The neutral switch may not be working The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch may not be working The motorcycle should not be ridden until checked by a Yamaha dealer The sidesta...

Page 38: ...oints ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank breather hose and overflow hose for obstructions cracks or damage and check hose connections 4 14 4 15 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 10 Coolant Check coolant level in reservoir If necessa...

Page 39: ...tle grip free play and lubricate ca ble and grip housing 7 16 7 26 Control cables Make sure that operation is smooth Lubricate if necessary 7 25 Drive chain Check chain slack Adjust if necessary Check chain condition Lubricate if necessary 7 23 7 25 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 7 16 7 19 Brake and shift pedals Make s...

Page 40: ...tightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle 4 18 ITEM CHECKS PAGE UB2G11E0 book Page 3 Monday January 7 2019 1 13 PM ...

Page 41: ... stop system The engine stops automatically if left idling for 20 minutes If the engine stops simply push the start switch to restart the engine EAU83031 Starting the engine Under normal conditions shift the transmission into neutral before start ing the engine To start the engine with the transmission in gear the sidestand must be up and the clutch lever pulled To start the engine 1 Turn the main...

Page 42: ...position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it NOTICE ECA10261 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is running Inade quate lubrication may damage the t...

Page 43: ...and continue to downshift as necessary 4 Once the motorcycle has stopped the transmission can be shifted into the neutral position The neutral indicator light should come on and then the clutch lever can be released WARNING EWA17380 Improper braking can cause loss of control or traction Al ways use both brakes and apply them smoothly Make sure that the motorcycle and the engine have sufficiently s...

Page 44: ...hanged and the oil filter car tridge or element replaced ECA10303 1000 1600 km 600 1000 mi Avoid prolonged operation above 6000 r min 1600 km 1000 mi and beyond The vehicle can now be operated nor mally NOTICE ECA23060 Keep the engine speed out of the tachometer high r min zo ne If any engine trouble should oc cur during the engine break in period immediately have a Yamaha dealer check the vehi cl...

Page 45: ...performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 3 for more in formation about carbon monox ide WARNING EWA15461 Brake discs calipers dr...

Page 46: ...t are intended to assist you in the perfor mance of preventive maintenance and minor repairs However a torque wrench and other tools are necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have your Yamaha dealer perform it for you 1 Tool kit 1 UB2G11E0 book Page 2 Monday January 7 2019 1 13 PM ...

Page 47: ...onths 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plugs Check condition Adjust gap and clean Replace 3 Valve clearance Check and adjust valve clearance when engine is cold Every 26600 mi 42000 km 4 Crankcase breath er system Check breather ho...

Page 48: ...ol Check the error codes 2 Air filter element Replace Every 24000 mi 37000 km 3 Air filter check hose Clean 4 Clutch Check operation Adjust or replace cable 5 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 6 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 7 Brake hoses Check for cracks or damage Check for c...

Page 49: ...ng chain lubricant thoroughly Every 500 mi 800 km and after washing the motorcycle riding in the rain or riding in wet areas 14 Steering bearings Check bearing assemblies for looseness Moderately repack with lithium soap based grease Every 12000 mi 19000 km 15 Chassis fasteners Check all chassis fitting and fas teners Correct if necessary 16 Brake lever pivot shaft Apply silicone grease lightly No...

Page 50: ...heck operation and for oil leak age Replace if necessary 23 Shock absorber as sembly Check operation and for oil leak age Replace if necessary 24 Rear suspension link pivots Apply lithium soap based grease lightly Every 12000 mi 19000 km 25 Engine oil Change warm engine before draining 26 Engine oil filter car tridge Replace No ITEM ROUTINE INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 ...

Page 51: ...lace if necessary Change coolant 28 Front and rear brake switches Check operation 29 Control cables Apply Yamaha cable lubricant or other suitable cable lubricant thoroughly 30 Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip housing 31 Lights signals and switches Check operation Adjust headlight beam No ITEM ROUTINE INITIAL ODOMETER READ...

Page 52: ... Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years or sooner if cracked or damaged UB2G11E0 book Page 8 Monday January 7 2019 1 13 PM ...

Page 53: ...excessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads TIP If a torque wrench is not available when installing a spark plug a good estim...

Page 54: ... tridge The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter car tridge replaced at the intervals speci fied in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the vehicle on a level surfa ce and hold it in an upright posi tion A slight tilt to the side can result in a false reading 2 Start the engine wa...

Page 55: ...and then turn it off 3 Place an oil pan under the engine to collect the used oil 4 Remove the engine oil filler cap the engine oil drain bolt and its gasket to drain the oil from the crankcase TIP Skip steps 5 7 if the oil filter cartridge is not being replaced 5 Remove the oil filter cartridge with an oil filter wrench 1 Engine oil filler cap 2 Engine oil level check window 3 Maximum level mark 4...

Page 56: ...and exhaust sys tem have cooled down NOTICE ECA11621 In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a high er quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the crankcase 10 Check ...

Page 57: ...it if necessary EAU85450 Why Yamalube YAMALUBE oil is a Genuine YAMAHA Part born of the engineers passion and belief that engine oil is an impor tant liquid engine component We form teams of specialists in the fields of me chanical engineering chemistry elec tronics and track testing and have them develop the engine together with the oil it will use Yamalube oils take full advantage of the base oi...

Page 58: ...er voir cap Never attempt to re move the radiator cap when the engine is hot EWA15162 4 Add coolant to the maximum level mark NOTICE If coolant is not available use distilled water or soft tap water instead Do not use hard water or salt water since it is harmful to the engine If water has been used instead of coolant replace it with cool ant as soon as possible other wise the cooling system will n...

Page 59: ...aning the check hose The air filter element should be re placed at the intervals specified in the periodic maintenance and lubrication chart Have a Yamaha dealer replace the air filter element more frequently if you are riding in unusually wet or dusty areas However the air filter check hose can be easily reached and should be frequently checked and cleaned if necessary To clean the air filter che...

Page 60: ...e is cold EAU78723 Tires Tires are the only contact between the vehicle and the road Safety in all con ditions of riding depends on a relatively small area of road contact Therefore it is essential to maintain the tires in good condition at all times and replace them at the appropriate time with the speci fied tires Tire air pressure The tire air pressure should be checked and if necessary adjuste...

Page 61: ...osswise lines have a Yamaha dealer replace the tire immediately The replacement of all wheel and brake related parts includ ing the tires should be left to a Yamaha dealer who has the necessary professional knowl edge and experience to do so Ride at moderate speeds after changing a tire since the tire surface must first be broken in for it to develop its optimal characteristics Cold tire air press...

Page 62: ...res list ed below have been approved for this model by Yamaha WARNING EWA10601 This motorcycle is fitted with super high speed tires Note the following points in order to make the most ef ficient use of these tires Use only the specified replace ment tires Other tires may run the danger of bursting at super high speeds Brand new tires can have a rel atively poor grip on certain road surfaces until...

Page 63: ...iodically check the clutch lever free play and if necessary adjust it as fol lows To increase the clutch lever free play turn the clutch lever free play adjusting bolt at the clutch lever in direction a To decrease the clutch lever free play turn the adjusting bolt in direction b TIP If the specified clutch lever free play cannot be obtained as described above proceed as follows 1 Fully turn the a...

Page 64: ... a Yamaha dealer bleed the system be fore operating the vehicle Air in the hydraulic system will diminish the braking performance which may re sult in loss of control and an acci dent EAU36505 Brake light switches The brake light should come on just before braking takes effect The brake light is activated by switches connect ed to the brake lever and brake pedal Since the brake light switches are ...

Page 65: ...aler replace the brake pads as a set EAU46292 Rear brake pads Each rear brake pad is provided with wear indicator grooves which allow you to check the brake pad wear with out having to disassemble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that a wear indicator groove almost appears have a Yamaha dealer replace the brake pads as a se...

Page 66: ...r dust does not enter the brake fluid reservoir when refilling Water will significantly lower the boil ing point of the fluid and may re sult in vapor lock and dirt may clog the ABS hydraulic unit valves NOTICE ECA17641 Brake fluid may damage painted surfaces or plastic parts Always clean up spilled fluid immediately As the brake pads wear it is normal for the brake fluid level to gradually go dow...

Page 67: ... drive chain slack there should be no weight on the motorcycle 2 Shift the transmission into the neutral position 3 Push down on the drive chain un der the end of the drive chain guard 4 Measure distance A between the drive chain guard and the center of the chain as shown 5 If distance A is incorrect adjust it as follows NOTICE Improper drive chain slack will overload the engine as well as other v...

Page 68: ...r ward TIP Using the alignment marks on each side of the swingarm make sure that both drive chain slack adjusting plates are in the same position for proper wheel alignment 3 Tighten the axle nut and then tighten the locknuts to the speci fied torques 4 Make sure that the drive chain slack adjusting plates are in the same position the drive chain slack is correct and the drive chain moves smoothly...

Page 69: ...drive chain dry 3 Thoroughly lubricate the drive chain with a special O ring chain lubricant NOTICE Do not use engine oil or any other lubri cants for the drive chain as they may contain substances that could damage the O rings ECA11112 EAU23098 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the ca bles...

Page 70: ...talled Even though the cover is installed correctly it does not completely protect the cable from wa ter entry Therefore use care not to pour water directly onto the cover or cable when washing the vehicle If the cable or cover becomes dirty wipe clean with a moist cloth EAU44276 Checking and lubricating the brake and shift pedals The operation of the brake and shift pedals should be checked befor...

Page 71: ...should be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary WARNING EWA10732 If the sidestand does not move up and down smoothly have a Yamaha dealer check or repair it Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control Recommended lubricants Brake lever Silicone gr...

Page 72: ...rk must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart To check the condition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level surfa ce and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10752...

Page 73: ... See page 7 37 WARNING To avoid injury se curely support the vehicle so there is no danger of it falling over EWA10752 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check or repair the steer ing EAU23292 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified...

Page 74: ... with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician EYES Flush with water for 15 minutes and seek prompt medical attention Batteries produce explosive hy drogen gas Therefore keep sparks flames cigarettes etc away from the battery and pro vide sufficient ventilation when charging it in an enclosed space KEEP THIS AND ALL BATTER IES OUT OF THE R...

Page 75: ...nths check it at least once a month and fully char ge it if necessary 3 Fully charge the battery before installation NOTICE When in stalling the battery be sure to turn the main switch off then connect the positive lead before connecting the negative lead ECA16842 4 When installing the battery make sure the positive battery lead is routed through the hole in the bat tery band and that both battery...

Page 76: ...he bolts 3 Remove the diagnostic connector by pulling it upward 4 Remove the battery cover by re moving the bolts TIP To access the main fuse remove the starter relay cover as shown 1 Seat holder 2 Bolt 3 Washer 2 2 1 3 3 3 1 Diagnostic connector 2 Battery cover 3 Bolt 1 Battery cover 3 1 2 1 1 Starter relay cover 2 Fuse box 3 Spare main fuse 4 Main fuse ZAUM1380 2 3 4 1 UB2G11E0 book Page 32 Mond...

Page 77: ...ll the bolts 6 Install the diagnostic connector by pushing it downward 7 Install the seat holder by installing the bolts and then tighten the bolts to the specified torque 8 Install the seat 1 Ignition fuse 2 Signaling system fuse 3 Headlight fuse 4 Backup fuse 2 for ECU 5 Backup fuse for clock 6 Radiator fan motor fuse 7 ABS solenoid fuse 8 ABS motor fuse 9 Parking lighting fuse 10 Auxiliary fuse...

Page 78: ...ulb using a cloth moistened with al cohol or thinner Do not use a headlight bulb of a wattage higher than specified Do not affix any type of tinted film or stickers to the headlight lens 1 Remove the headlight unit by re moving the bolts on each side 2 Disconnect the headlight coupler and then remove the headlight bulb cover 3 Unhook the headlight bulb holder and then remove the burnt out bulb 1 D...

Page 79: ... the headlight beam if necessary EAU24182 Tail brake light This model is equipped with an LED type tail brake light If the tail brake light does not come on have a Yamaha dealer check it EAU43006 Replacing a turn signal light bulb 1 Remove the turn signal light unit by removing the screw 2 Remove the turn signal light bulb socket together with the bulb by turning it counterclockwise 1 Turn signal ...

Page 80: ...e 6 Install the turn signal light unit by installing the screw NOTICE Do not overtighten the screw oth erwise the lens may break ECA11192 EAU24331 License plate light If the license plate light does not come on have a Yamaha dealer check the electrical circuit or replace the bulb 1 Turn signal light bulb socket 1 Turn signal light bulb 1 1 UB2G11E0 book Page 36 Monday January 7 2019 1 13 PM ...

Page 81: ...e following troubleshooting charts represent quick and easy procedures for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are ...

Page 82: ...e a Yamaha dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug s Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The battery is good Dry Wet Try star...

Page 83: ...topped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended cool ant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling system fo...

Page 84: ...owfall areas may be sprayed with salt as a de icing method This salt can stay on the roads well into spring so be sure to wash the underside and chassis parts after riding in such areas Genuine Yamaha care and main tenance products are sold under the YAMALUBE brand See your Yamaha dealer for addi tional cleaning tips NOTICE ECA26280 Improper cleaning can cause cos metic and mechanical damage Do no...

Page 85: ...ge Use an old tooth brush or plastic bristle brush for hard to reach places NOTICE Use cold water if the vehicle has been exposed to salt Warm wa ter will increase salt s corrosive properties ECA26301 3 For windshield equipped vehicles Clean the windshield with a soft towel or sponge dampened with water and a pH neutral detergent If necessary use a high quality windshield cleaner YAMACLEAN Glass C...

Page 86: ...y sprays and wax sparingly Wipe off excess afterwards WARNING EWA20660 Contaminants left on the brakes or tires can cause loss of control Make sure there is no lubricant or wax on the brakes or tires If necessary wash the tires with warm water and a mild deter gent If necessary clean the brake discs and pads with brake cleaner or acetone Before riding at higher speeds test the vehicle s braking pe...

Page 87: ...odes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder wall with oil WARNING To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10952 e Remove the spark plug cap from the spark plug and then install the spark plug and the spark plug cap ...

Page 88: ...de API service SG type or higher JASO standard MA Engine oil quantity Oil change 2 30 L 2 43 US qt 2 02 Imp qt With oil filter removal 2 60 L 2 75 US qt 2 29 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator including all routes 1 60 L 1 69 US qt 1 41 Imp qt Fuel Recommended fuel Regular unleaded gasoline E10 acceptable Fuel tank capacity...

Page 89: ... brake Type Hydraulic dual disc brake Rear brake Type Hydraulic single disc brake Front suspension Type Telescopic fork Rear suspension Type Swingarm link suspension Electrical system System voltage 12 V Battery Model YTZ10S Voltage capacity 12 V 8 6 Ah 10 HR Headlight Bulb type Halogen bulb Bulb wattage Headlight H4 60 0 W 55 0 W Brake tail light LED Front turn signal position light 21 0 W 5 0 W ...

Page 90: ...BER ENGINE SERIAL NUMBER MODEL LABEL INFORMATION KEY IDENTIFICATION NUMBER EAU26401 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU26442 E...

Page 91: ...stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU48271 Vehicle Emission Control Informa tion label The Vehicle Emission Control Informa tion label is affixed at the location in the illustration This label shows specifica tions related to exhaust emissions as required by federal law state law and Environment Canada 1 Model label 1...

Page 92: ...hecks or service proce dures are performed Vehicle data uploaded will be handled appropriately according to the follow ing Privacy Policy Privacy Policy Yamaha will not disclose this data to a third party except in the following cas es In addition Yamaha may provide vehicle data to a contractor in order to outsource services related to the han dling of vehicle data Even in this case Yamaha will re...

Page 93: ...t finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Administrator NHTSA 1200 New Jersey A...

Page 94: ...icle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc E...

Page 95: ...der that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months 24000 mi 37000 km or 36 months 28000 mi 43000 km or...

Page 96: ...ation 10 7 10 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks UB2G12E0 book Page 7 Tuesday November 26 2019 8 42 AM ...

Page 97: ...bsequent purchaser it is imperative that the machine be inspected and registered for warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer A reasonable dealer imposed fee may be charged for the inspection EMISSIONS CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A als...

Page 98: ...ater date Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the policy to remain effective CUSTOMER SERVICE If your machine requires warran...

Page 99: ...overed repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 250 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency to...

Page 100: ...ed protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your VIN number and we ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 YAMAHA EXTENDED SERVICE UB2G11E0 book Page 11 Monday January 7 2019 1 13 PM ...

Page 101: ...rflow hose 4 15 Fuel tank cap 4 13 Fuses replacing 7 32 H Handlebar switches 4 9 Hazard switch 4 10 Headlight bulb replacing 7 34 High beam indicator light 4 2 Horn switch 4 10 I Identification numbers 10 1 Ignition circuit cut off system 4 19 Indicator lights and warning lights 4 2 K Key identification number 10 2 L Labels location 1 1 License plate light 7 36 M Main switch steering lock 4 1 Main...

Page 102: ... chart 7 38 Turn signal indicator lights 4 2 Turn signal light bulb replacing 7 35 Turn signal switch 4 10 V Valve clearance 7 16 Vehicle Emission Control Information label 10 2 Vehicle identification number 10 1 W Warranty extended 10 10 Warranty limited 10 8 Wheel bearings checking 7 29 Wheels 7 19 Y Yamalube 7 13 UB2G11E0 book Page 2 Monday January 7 2019 1 13 PM ...

Page 103: ...m right right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engineering teams that know your Yamaha from the inside out Genuine Yamaha Service Manuals Get the same factory manual for your vehicle that the technicians at your authorized Yamaha dealer use Service man...

Page 104: ...DIC183 PRINTED IN JAPAN 2020 08 0 3 1 CR E ...

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