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Yamaha XSR 700, Owner'S Manual

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Yamaha XSR 700 Owner'S Manual Download Page 77

Perio

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ic maintenance an

d

 a

d

justment

6-32

6

TIP

To access the main fuse, remove the
starter relay cover as shown.

If a fuse is blown, replace it as follows.

1. Turn the main switch off and turn

off the electrical circuit in ques-
tion.

2. Remove the blown fuse, and then

install a new fuse of the specified
amperage. 

WARNING! Do not

1. Diagnostic connector
2. Battery cover
3. Bolt

1. Battery cover

3

1

2

ZAUM1387

1

1. Starter relay cover
2. Fuse box
3. Spare main fuse
4. Main fuse

ZAUM1380

2

3

4

1

1. Ignition fuse
2. Signaling system fuse
3. Headlight fuse
4. Backup fuse 2 (for ECU)
5. Backup fuse (for clock and immobilizer sys-

tem)

6. Radiator fan motor fuse
7. ABS solenoid fuse
8. ABS motor fuse
9. Parking lighting fuse
10.Auxiliary fuse
11.ABS control unit fuse
12.Spare fuse

7 8

9 10

11

1 2 3 4

5 6

12

12

UBCNE0E0.book  Page 32  Monday, February 4, 2019  10:04 AM

Summary of Contents for XSR 700

Page 1: ...PANTONE285C MTM690D MTM690D U OWNER S MANUAL BCN F8199 E0 Read this manual carefully before operating this vehicle English E ...

Page 2: ...tive 2014 53 EU The full text of the EU declaration of conformity is available at the following internet address https global yamaha motor com eu_doc Frequency band 134 2 kHz The maximum radio frequency power 49 0 dBμV m Manufacturer YAMAHA MOTOR ELECTRONICS Co Ltd 1450 6 Mori Mori machi Shuchi Gun Shizuoka 437 0292 Japan Importer YAMAHA MOTOR EUROPE N V Koolhovenlaan 101 1119 NC Schiphol Rijk 111...

Page 3: ...nd injury In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most...

Page 4: ...tial personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NO...

Page 5: ...WNER S MANUAL 2019 by MBK INDUSTRIE 1st edition January 2019 All rights reserved Any reprinting or unauthorized use without the written permission of MBK INDUSTRIE is expressly prohibited Printed in France UBCNE0E0 book Page 2 Monday February 4 2019 10 04 AM ...

Page 6: ...he emission control system 6 3 General maintenance and lubrication chart 6 5 Checking the spark plugs 6 9 Canister 6 10 Engine oil and oil filter cartridge 6 10 Why Yamalube 6 13 Coolant 6 13 Replacing the air filter element and cleaning the check hose 6 15 Checking the throttle grip free play 6 15 Valve clearance 6 16 Tires 6 16 Cast wheels 6 18 Adjusting the clutch lever free play 6 19 Checking ...

Page 7: ...e plate light 6 36 Supporting the motorcycle 6 37 Troubleshooting 6 37 Troubleshooting chart 6 38 Motorcycle care and storage 7 1 Matte color caution 7 1 Care 7 1 Storage 7 3 Specifications 8 1 Consumer information 9 1 Identification numbers 9 1 Diagnostic connector 9 2 Vehicle data recording 9 2 Index 10 1 UBCNE0E0 book Page 2 Monday February 4 2019 10 04 AM ...

Page 8: ...u Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 4 1 for a list of pre operation checks This motorcycle is designed to carry the operator and a passen ger The failure of motorists to detect and recogniz...

Page 9: ... main tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This motorcycle is designed for on road use only It is not ...

Page 10: ...ycle is changed To avoid the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here along with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator pas senger accessories and cargo ...

Page 11: ...hange any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the per formance of your motorcycle Care...

Page 12: ...s Transporting the Motorcycle Be sure to observe following instruc tions before transporting the motorcy cle in another vehicle Remove all loose items from the motorcycle Check that the fuel cock if equipped is in the off position and that there are no fuel leaks Shift the transmission into gear for models with a manual trans mission Secure the motorcycle with tie downs or suitable straps that are...

Page 13: ...k page 3 18 3 Tool kit page 6 2 4 Shift pedal page 3 13 5 Engine oil filler cap page 6 10 6 Engine oil drain bolt page 6 10 7 Engine oil level check window page 6 10 8 Engine oil filter cartridge page 6 10 9 Coolant reservoir page 6 13 UBCNE0E0 book Page 1 Monday February 4 2019 10 04 AM ...

Page 14: ...ry page 6 29 4 Shock absorber assembly spring preload adjusting ring page 3 20 5 Fuel tank cap page 3 15 6 Headlight page 6 33 7 Coolant drain bolt page 6 14 8 Brake pedal page 3 13 9 Rear brake light switch page 6 20 10 Rear brake fluid reservoir page 6 21 UBCNE0E0 book Page 2 Monday February 4 2019 10 04 AM ...

Page 15: ...tch lever page 3 12 2 Left handlebar switches page 3 11 3 Multi function meter unit page 3 5 4 Front brake fluid reservoir page 6 21 5 Right handlebar switches page 3 11 6 Throttle grip page 6 15 7 Brake lever page 3 13 UBCNE0E0 book Page 3 Monday February 4 2019 10 04 AM ...

Page 16: ... Keep the standard keys as well as keys of other immobilizer systems away from the code re registering key Keep other immobilizer system keys away from the main switch as they may cause signal interfer ence NOTICE ECA11823 DO NOT LOSE THE CODE RE REG ISTERING KEY CONTACT YOUR DEALER IMMEDIATELY IF IT IS LOST If the code re registering key is lost the existing standard keys can still be used to sta...

Page 17: ...not be removed TIP To prevent battery discharge do not leave the key in the on position without the engine running The headlight comes on automat ically when the engine is started EAU10662 OFF All electrical systems are off The key can be removed WARNING EWA10062 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in ...

Page 18: ...signal lights for an extended length of time may cause the battery to discharge EAU4939G Indicator lights and warning lights EAU11032 Turn signal indicator lights and Each indicator light will flash when its corresponding turn signal lights are flashing 1 Push 2 Turn 1 2 1 Anti lock Brake System ABS warning light 2 Engine trouble warning light 3 Coolant temperature warning light 4 Oil pressure war...

Page 19: ... page 6 39 For vehicles with a radiator fan the ra diator fan s automatically switch on or off according to the coolant tempera ture TIP When the vehicle is turned on the light will come on for a few seconds and then go off If the light does not come on or if the light remains on have a Yamaha dealer check the vehicle NOTICE ECA10022 Do not continue to operate the en gine if it is overheating EAU7...

Page 20: ...the immobilizer system indicator light flashes in the pattern slowly 5 times then quickly 2 times this could be caused by transponder inter ference If this occurs try the following 1 Make sure there are no other im mobilizer keys close to the main switch Other immobilizer system keys may cause signal interfer ence and prevent the engine from starting 2 Use the code re registering key to start the ...

Page 21: ...de or a tripmeter mode and then press the bottom set button for three seconds Speedometer The speedometer shows the vehicle s traveling speed Tachometer The tachometer allows the rider to monitor the engine speed and keep it within the ideal power range NOTICE ECA10032 Do not operate the engine in the ta chometer red zone Red zone 10000 r min and above Fuel meter The fuel meter indicates the amoun...

Page 22: ... speed Transmission gear display This display shows the selected gear The neutral position is indicated by and by the neutral indicator light Multi function display The multi function display is equipped with the following an odometer two tripmeters a fuel reserve tripmeter an instantaneous fuel consump tion display an average fuel consumption dis play a coolant temperature display an air temperat...

Page 23: ... L 100 km or MPG AVE_ _ _ km L AVE_ _ _ L 100 km or AVE_ _ _ MPG _ _ C Air_ _ C Clock _ _ _ _ ODO TIP Push the top set button to switch the display in the reverse order The fuel reserve tripmeter and er ror code displays come on auto matically while the brightness control mode is accessed sepa rately If the lower segment and frame of the fuel meter start flashing the display automatically changes ...

Page 24: ...l consumption since it was last reset The average fuel consumption display can be set to either AVE_ _ _ km L AVE_ _ _ L 100 km or AVE_ _ _ MPG for the UK AVE_ _ _ km L The average dis tance that can be traveled on 1 0 L of fuel AVE_ _ _ L 100 km The average amount of fuel necessary to travel 100 km AVE_ _ _ MPG The average distance that can be traveled on 1 0 Imp gal of fuel To switch the average...

Page 25: ...n stopped at traffic signals railroad crossings etc Clock The clock displays time in 12 hour for mat Even when the key is not in the ON position the clock can be viewed for 10 seconds by pushing the bottom set button To set the clock 1 Turn the key to ON 2 Push the bottom set button and top set button together for two seconds and the hour digits will start flashing 3 Push the top set button to set...

Page 26: ...on un til the display switches to the brightness control mode 4 Push the top set button to set the brightness level 5 Push the bottom set button to confirm the selected brightness level and exit the brightness con trol mode TIP There are 6 brightness level settings EAU1234M Handlebar switches Left Right 1 Brightness level display ZAUM1341 1 1 Pass switch 2 Dimmer switch 3 Turn signal switch 4 Horn...

Page 27: ...stop the en gine in case of an emergency such as when the vehicle overturns or when the throttle cable is stuck EAU12735 Hazard switch With the key in the ON or posi tion use this switch to turn on the haz ard lights simultaneous flashing of all turn signal lights The hazard lights are used in case of an emergency or to warn other drivers when your vehicle is stopped where it might be a traffic ha...

Page 28: ...ed with a brake lever position adjusting dial To adjust the distance between the brake lever and the throttle grip push the brake lever away from the throttle grip and rotate the adjusting dial Make sure the setting number on the adjust ing dial aligns with the match mark on the brake lever EAU12944 Brake pedal The brake pedal is located on the right side of the motorcycle To apply the rear brake ...

Page 29: ...ich will revert the system to conven tional braking if a malfunction occurs TIP The ABS performs a self diagno sis test each time the vehicle first starts off after the key is turned to ON and the vehicle has traveled at a speed of 10 km h 6 mi h or higher During this test a click ing noise can be heard from the hydraulic control unit and if the brake lever or brake pedal is even slightly applied ...

Page 30: ...e hazard EAU13222 Fuel Make sure there is sufficient gasoline in the tank WARNING EWA10882 Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling follow these instructions 1 Before refueling turn off the en gine and be sure that no one is sit ting on the vehicle Never refuel while smoking or while in the vi cinity of spark...

Page 31: ...e only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system TIP This mark identifies the recom mended fuel for this vehicle as specified by European regulation EN228 Check that gasoline nozzle has the same identifier when fueling Your Yamaha engine has been de signed to use premium unlead...

Page 32: ...out ed through the clamp Make sure that the paint mark on each hose is below the clamp EAU13435 Catalytic converter The exhaust system contains catalytic converter s to reduce harmful exhaust emissions WARNING EWA10863 The exhaust system is hot after op eration To prevent a fire hazard or burns Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn Par...

Page 33: ...properly se cured before riding EAUM3640 Helmet holding cable A helmet holding cable is located un der the seat Use this cable in conjunc tion with the screwdriver to secure a helmet to the vehicle To secure a helmet with the helmet holding cable 1 Remove the seat See page 3 18 2 Remove the screwdriver from its holders by pulling it up from the left side and then remove the hel met holding cable f...

Page 34: ...elmet holder since the helmet may hit objects causing loss of control and possibly an accident EWA10162 To release a helmet from the helmet holding cable 1 Remove the seat 2 Remove the screwdriver then re move the helmet holding cable from the helmet 3 Store the cable under the seat by hooking the cable loops over the screwdriver install the screw driver in its original position and then place the...

Page 35: ...222 This shock absorber assembly con tains highly pressurized nitrogen gas Read and understand the fol lowing information before handling the shock absorber assembly Do not tamper with or attempt to open the cylinder assembly Do not subject the shock ab sorber assembly to an open flame or other high heat source This may cause the unit to ex plode due to excessive gas pressure Do not deform or dama...

Page 36: ... tions See the following section for an explanation of the ignition circuit cut off system WARNING EWA10242 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control Yamaha s ignition circuit cut off system has been des...

Page 37: ... the sidestand is up Also it will stop the running engine should the sidestand be lowered while the trans mission is in gear Periodically check the system via the following procedure TIP This check is most reliable if per formed with a warmed up engine See pages 3 2 and 3 11 for switch operation information UBCNE0E0 book Page 22 Monday February 4 2019 10 04 AM ...

Page 38: ...as stalled 10 Move the sidestand up 11 Pull the clutch lever 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden YES NO YES NO YES NO The neutral switch may not be working The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch may not be working The motorcycle should not be ridden until checked by a Yamaha dealer The sidestan...

Page 39: ...ints ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank breather hose and overflow hose for obstructions cracks or damage and check hose connections 3 15 3 17 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 6 10 Coolant Check coolant level in reservoir If necessar...

Page 40: ...le grip free play and lubricate ca ble and grip housing 6 15 6 25 Control cables Make sure that operation is smooth Lubricate if necessary 6 25 Drive chain Check chain slack Adjust if necessary Check chain condition Lubricate if necessary 6 23 6 24 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 6 16 6 18 Brake and shift pedals Make su...

Page 41: ...ightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle 3 21 ITEM CHECKS PAGE UBCNE0E0 book Page 3 Monday February 4 2019 10 04 AM ...

Page 42: ...hen pushing the start switch an engine auto stop system The engine stops automatically if left idling for 20 minutes If the engine stops simply push the start switch to restart the engine EAU83331 Starting the engine Under normal conditions shift the transmission into neutral before start ing the engine To start the engine with the transmission in gear the sidestand must be up and the clutch lever...

Page 43: ... shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it NOTICE ECA10261 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is runnin...

Page 44: ...ould come on and then the clutch lever can be released WARNING EWA17380 Improper braking can cause loss of control or traction Al ways use both brakes and apply them smoothly Make sure that the motorcycle and the engine have sufficiently slowed before shifting to a low er gear Engaging a lower gear when the vehicle or engine speed is too high could make the rear wheel lose traction or the engine t...

Page 45: ...e changed and the oil filter car tridge or element replaced ECA10303 1000 1600 km 600 1000 mi Avoid prolonged operation above 6000 r min 1600 km 1000 mi and beyond The vehicle can now be operated nor mally NOTICE ECA10311 Keep the engine speed out of the tachometer red zone If any engine trouble should oc cur during the engine break in period immediately have a Yamaha dealer check the vehi cle EAU...

Page 46: ...erforming maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 1 3 for more in formation about carbon monox ide WARNING EWA15461 Brake discs calipers dru...

Page 47: ... are intended to assist you in the perfor mance of preventive maintenance and minor repairs However a torque wrench and other tools are necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have your Yamaha dealer perform it for you 1 Tool kit 1 UBCNE0E0 book Page 2 Monday February 4 2019 10 04 AM ...

Page 48: ... EAU71051 Periodic maintenance chart for the emission control system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40000 km 24000 mi 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plugs Check condition Adjust gap and clean Replace 3 Valve clearance Check and adjust Every 40000 km 24...

Page 49: ...ontrol system Check control system for dam age Replace if necessary NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40000 km 24000 mi UBCNE0E0 book Page 4 Monday February 4 2019 10 04 AM ...

Page 50: ...000 km 24000 mi 3 Air filter case check hose Clean 4 Clutch Check operation Adjust 5 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 6 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 7 Brake hoses Check for cracks or damage Replace Every 4 years 8 Brake fluid Change Every 2 years 9 Wheels Check runout and fo...

Page 51: ... 14 Steering bearings Check bearing assemblies for looseness Moderately repack with lithium soap based grease 15 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened 16 Brake lever pivot shaft Lubricate with silicone grease 17 Brake pedal pivot shaft Lubricate with lithium soap based grease 18 Clutch lever pivot shaft Lubricate with lithium soap based grease 19 Shift p...

Page 52: ...and con necting arm pivoting points Check operation 25 Engine oil Change warm engine before draining Check oil level and vehicle for oil leakage 26 Engine oil filter car tridge Replace 27 Cooling system Check coolant level and vehicle for coolant leakage Change Every 3 years 28 Front and rear brake switches Check operation 29 Moving parts and cables Lubricate NO ITEM CHECK OR MAINTENANCE JOB ODOME...

Page 53: ... two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged 30 Throttle grip hous ing and cable Check operation and free play Adjust the throttle cable free play if necessary Lubricate the throttle grip housing and cable 31 Lights signals and switches Check operation Adjust headl...

Page 54: ...xcessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads TIP If a torque wrench is not available when installing a spark plug a good estima...

Page 55: ...o check the engine oil level 1 Place the vehicle on a level sur face and hold it in an upright posi tion A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes for the oil level to settle for an accurate reading and then check the oil level through the engine oil level check window located at the bottom le...

Page 56: ... 7 if the oil filter cartridge is not being replaced 5 Remove the oil filter cartridge with an oil filter wrench TIP An oil filter wrench is available at a Yamaha dealer 6 Apply a thin coat of clean engine oil to the O ring of the new oil filter cartridge TIP Make sure that the O ring is properly seated 7 Install the new oil filter cartridge with an oil filter wrench and then tighten it to the spe...

Page 57: ...higher Make sure that no foreign mate rial enters the crankcase 10 Check the O ring for damage and replace it if necessary 11 Install and tighten the engine oil filler cap 12 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cause TIP After the engine is started the engine oil pressure war...

Page 58: ... final oil clears our performance standards Thus Yamalube mineral semisynthetic and synthetic oils have their own distinct characters and value Yamaha s expe rience gained over many years of re search and development into oil since the 1960 s helps make Yamalube the best choice for your Yamaha engine EAUS1203 Coolant The coolant level should be checked regularly In addition the coolant must be cha...

Page 59: ...oolant replace it with cool ant as soon as possible other wise the cooling system will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the anti freeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced ECA10473 5 Install the coolant reservoir cap EAU33032 Changing the coolant The coola...

Page 60: ...er check hose can be easily reached and should be frequently checked and cleaned if necessary To clean the air filter check hose 1 Remove the air filter check hose under the air filter case 2 Clean and then install the hose EAU21386 Checking the throttle grip free play Measure the throttle grip free play as shown Periodically check the throttle grip free play and if necessary have a Yamaha dealer ...

Page 61: ...e speci fied tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA10504 Operation of this vehicle with im proper tire pressure may cause se vere injury or death from loss of control The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature The tire air pressu...

Page 62: ...r who has the necessary professional knowl edge and experience to do so Ride at moderate speeds after changing a tire since the tire surface must first be broken in for it to develop its optimal characteristics Tire information This model is equipped with tubeless tires and tire air valves Tires age even if they have not been used or have only been used occasion ally Cracking of the tread and side...

Page 63: ...ely for approximately 100 km 60 mi after installing a new tire The tires must be warmed up before a high speed run Always adjust the tire air pres sure according to the operating conditions EAU21963 Cast wheels To maximize the performance durabil ity and safe operation of your vehicle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends warp ag...

Page 64: ...ch lever free play turn the clutch lever free play adjusting nut in direction a To decrease the clutch lever free play turn the adjusting nut in di rection b 4 Tighten the locknut EAU37914 Checking the brake lever free play There should be no free play at the brake lever end If there is free play have a Yamaha dealer inspect the brake system WARNING EWA14212 A soft or spongy feeling in the brake l...

Page 65: ...maha dealer EAU22393 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart EAU36891 Front brake pads Each front brake pad is provided with wear indicators which allows you to check the brake pad wear without hav ing to disassemble the brake To check the brake pad wear check the pos...

Page 66: ...g the brake fluid level Before riding check that the brake fluid is above the minimum level mark Check the brake fluid level with the top of the reservoir level Replenish the brake fluid if necessary Front brake Rear brake WARNING EWA16011 Improper maintenance can result in loss of braking ability Observe these precautions Insufficient brake fluid may al low air to enter the brake sys tem reducing...

Page 67: ...ays clean up spilled fluid immediately As the brake pads wear it is normal for the brake fluid level to gradually go down A low brake fluid level may indi cate worn brake pads and or brake system leakage therefore be sure to check the brake pads for wear and the brake system for leakage If the brake fluid level goes down suddenly have a Yamaha dealer check the cause before further riding EAU22734 ...

Page 68: ...s other vital parts of the motorcycle and can lead to chain slippage or break age If distance A is more than 58 0 mm 2 28 in the chain can damage the frame swingarm and other parts To prevent this from occurring keep the drive chain slack within the specified limits ECA23070 EAU59921 To adjust the drive chain slack Consult a Yamaha dealer before ad justing the drive chain slack 1 Loosen the locknu...

Page 69: ...r out especially when riding in dusty or wet areas Service the drive chain as follows NOTICE ECA10584 The drive chain must be lubricated after washing the motorcycle riding in the rain or riding in wet areas 1 Clean the drive chain with kero sene and a small soft brush NOTICE To prevent damaging the O rings do not clean the drive chain with steam cleaners high pressure washers or inap propriate so...

Page 70: ...ent unsafe condi tions EWA10712 EAU23115 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addition the cable should be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance chart The throttle cable is equipped with a rubber cover Make sure that the cover is securely installed Even though th...

Page 71: ...dal pivots should be lu bricated if necessary Brake pedal Shift pedal EAU23144 Checking and lubricating the brake and clutch levers The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Brake lever Clutch lever Recommended lubricant Lithium soap based grease UBCNE0E0 book Page 26 Monday February 4 2019 10 04 AM ...

Page 72: ...it Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control EAU23252 Lubricating the rear suspen sion The pivoting points of the rear suspen sion must be lubricated by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Recommended lubricants Brake lever Silicone grease Clutch lever Lithium soap bas...

Page 73: ...r tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10752 2 While applying the front brake push down hard on the handle bars several times to check if the front fork compresses and re bounds smoothly N...

Page 74: ...ic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings EAUM3751 Battery This model is equipped with a VRLA Valve Regulated Lead Acid battery There is no need to check the electro lyte or to add distilled water However the battery lead connections need to be checked and if necessary tight ened WARN...

Page 75: ... op tional electrical accessories NOTICE ECA16522 To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE When removing the batt...

Page 76: ...cause permanent battery damage 5 Place the battery cover in the orig inal position and then install the bolts 6 Install the diagnostic connector by pushing it downward 7 Install the seat holder by installing the bolts and then tighten the bolts to the specified torque EAUM3672 Replacing the fuses The main fuse and the fuse boxes are located under the seat To access the fuses 1 Remove the seat See ...

Page 77: ...not 1 Diagnostic connector 2 Battery cover 3 Bolt 1 Battery cover 3 1 2 ZAUM1387 1 1 Starter relay cover 2 Fuse box 3 Spare main fuse 4 Main fuse ZAUM1380 2 3 4 1 1 Ignition fuse 2 Signaling system fuse 3 Headlight fuse 4 Backup fuse 2 for ECU 5 Backup fuse for clock and immobilizer sys tem 6 Radiator fan motor fuse 7 ABS solenoid fuse 8 ABS motor fuse 9 Parking lighting fuse 10 Auxiliary fuse 11 ...

Page 78: ...d with a halogen bulb headlight If the headlight bulb burns out replace it as follows NOTICE ECA26690 Do not touch the glass part of the headlight bulb Otherwise the luminosity and the life of the bulb may be adversely affected Thoroughly clean off any dirt oil or fingerprints from the bulb using a cloth moistened with al cohol or thinner Do not use a headlight bulb of a wattage higher than specif...

Page 79: ...adlight bulb into position and then secure it with the bulb holder 5 Install the headlight bulb cover and then connect the coupler 6 Install the headlight unit by install ing the bolts 7 Have a Yamaha dealer adjust the headlight beam if necessary 1 Do not touch the glass part of the bulb 1 Bolt ZAUM1381 1 1 Headlight bulb cover 2 Headlight coupler 1 Headlight bulb holder 2 Headlight bulb ZAUM1382 ...

Page 80: ...ng it out 3 Remove the burnt out bulb by pulling it out 4 Insert a new bulb into the socket 5 Install the socket together with the bulb by pushing it in 6 Install the headlight unit EAU24182 Tail brake light This model is equipped with an LED type tail brake light If the tail brake light does not come on have a Yamaha dealer check it 1 Auxiliary light bulb socket ZAUM1384 1 1 Auxiliary light bulb ...

Page 81: ...to the socket push it in and then turn it clock wise until it stops 4 Install the lens by installing the screw NOTICE Do not over tighten the screw otherwise the lens may break ECA11192 EAU24331 License plate light If the license plate light does not come on have a Yamaha dealer check the electrical circuit or replace the bulb 1 Turn signal light lens 2 Screw 1 2 1 Turn signal light bulb 1 UBCNE0E...

Page 82: ... following troubleshooting charts represent quick and easy procedures for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are o...

Page 83: ... a Yamaha dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug s Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The battery is good Dry Wet Try start...

Page 84: ...opped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended cool ant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling system for...

Page 85: ...ay be sprayed with salt as a de icing method This salt can stay on the roads well into spring so be sure to wash the underside and chassis parts after riding in such areas Genuine Yamaha care and main tenance products are sold under the YAMALUBE brand in many markets worldwide See your Yamaha dealer for addi tional cleaning tips NOTICE ECA26280 Improper cleaning can cause cos metic and mechanical ...

Page 86: ...h for hard to reach places NOTICE Use cold water if the vehicle has been exposed to salt Warm wa ter will increase salt s corrosive properties ECA26301 3 For windshield equipped vehicles Clean the windshield with a soft towel or sponge dampened with water and a pH neutral detergent If necessary use a high quality windshield cleaner or polish for motorcycles NOTICE Never use any strong chemicals to...

Page 87: ...nants left on the brakes or tires can cause loss of control Make sure there is no lubricant or wax on the brakes or tires If necessary wash the tires with warm water and a mild deter gent If necessary clean the brake discs and pads with brake cleaner or acetone Before riding at higher speeds test the vehicle s braking per formance and cornering behav ior EAU83472 Storage Always store the vehicle i...

Page 88: ...is will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder wall with oil WARNING To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10952 e Remove the spark plug cap from the spark plug and then install the spark plug and the spark plug cap 7 Lubricate all cont...

Page 89: ...SO standard MA Engine oil quantity Oil change 2 30 L 2 43 US qt 2 02 Imp qt With oil filter removal 2 60 L 2 75 US qt 2 29 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator including all routes 1 60 L 1 69 US qt 1 41 Imp qt Fuel Recommended fuel Premium unleaded gasoline E10 acceptable Fuel tank capacity 14 L 3 7 US gal 3 1 Imp gal Fuel r...

Page 90: ...lescopic fork Rear suspension Type Swingarm link suspension Electrical system System voltage 12 V Battery Model YTZ10S Voltage capacity 12 V 8 6 Ah 10 HR Headlight Bulb type Halogen bulb Bulb wattage Headlight H4 60 0 W 55 0 W 60 0 W 55 0 W Brake tail light LED Front turn signal light 10 0 W Rear turn signal light 10 0 W Auxiliary light 5 0 W License plate light 5 0 W UBCNE0E0 book Page 2 Monday F...

Page 91: ...MODEL LABEL INFORMATION EAU26401 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU26442 Engine serial number The engine serial number is sta...

Page 92: ...earch statisti cal analysis and development purpos es Although the sensors and recorded data will vary by model the main data points are Vehicle status and engine perfor mance data Fuel injection and emission relat ed data This data will be uploaded only when a special Yamaha diagnostic tool is at tached to the vehicle such as when maintenance checks or service proce dures are performed Vehicle da...

Page 93: ...s related to the han dling of vehicle data Even in this case Yamaha will require the contractor to properly handle the vehicle data we provided and Yamaha will appropriate ly manage the data With the consent of the vehicle owner Where obligated by law For use by Yamaha in litigation When the data is not related to an individual vehicle nor owner UBCNE0E0 book Page 3 Monday February 4 2019 10 04 AM...

Page 94: ...on tips for reducing 5 3 Fuel tank breather hose and overflow hose 3 17 Fuel tank cap 3 15 Fuses replacing 6 31 H Handlebar switches 3 11 Hazard switch 3 12 Headlight bulb replacing 6 33 Helmet holding cable 3 18 High beam indicator light 3 4 Horn switch 3 12 I Identification numbers 9 1 Ignition circuit cut off system 3 22 Immobilizer system 3 1 Immobilizer system indicator light 3 5 Indicator li...

Page 95: ...l kit 6 2 Troubleshooting 6 37 Troubleshooting chart 6 38 Turn signal indicator lights 3 3 Turn signal light bulb replacing 6 36 Turn signal switch 3 12 V Valve clearance 6 16 Vehicle identification number 9 1 W Wheel bearings checking 6 29 Wheels 6 18 Y Yamalube 6 13 UBCNE0E0 book Page 2 Monday February 4 2019 10 04 AM ...

Page 96: ...A5 yoko_Blank fm Page 1 Thursday December 8 2011 2 18 PM ...

Page 97: ...A5 yoko_Blank fm Page 1 Thursday December 8 2011 2 18 PM ...

Page 98: ...PRINTED IN FRANCE 2019 02 E PANTONE285C MBK Industrie Z I de Rouvroy 02100 Saint Quentin SAS au capital de 14 000 000 Original instructions ...

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