6-14
WATER PUMP
3. Install:
• Mechanical seal (impeller side) “1”
TIP
Before installing the mechanical seal (impeller
side), apply tap water or coolant onto its outer
surface.
EAS30449
INSTALLING THE WATER PUMP
1. Install:
• O-ring
• Water pump assembly
TIP
• Lubricate the impeller shaft with molybdenum
disulfide grease.
• Lubricate the O-ring with a thin coat of lithium-
soap-based grease.
• Align the slit “a” on the impeller shaft with the
projection “b” on the oil pump shaft.
2. Fill:
• Cooling system
(with the specified amount of the recom-
mended coolant)
Refer to “CHANGING THE COOLANT” on
page 3-31.
3. Check:
• Cooling system
Leaks
Repair or replace any faulty part.
Refer to “INSTALLING THE RADIATOR” on
page 6-5.
4. Measure:
• Radiator cap valve opening pressure
Below the specified pressure
Replace the
radiator cap.
Refer to “CHECKING THE RADIATOR” on
page 6-5.
Mechanical seal installer (ø33)
90890-04132
Water pump seal installer (ø33)
YM-33221-A
Middle driven shaft bearing driver
90890-04058
Middle drive bearing installer
40 & 50 mm
YM-04058
A. Push down
3. Mechanical seal installer
4. Middle driven shaft bearing driver
1
2
3
4
New
New
G089035
Water pump assembly bolt
10 N·m (1.0 kgf·m, 7.4 lb·ft)
New
T
R
.
.
M
Summary of Contents for XP560D
Page 1: ...2020 SERVICE MANUAL TMAX TMAX TECH MAX XP560EL XP560D B3T 28197 20 ...
Page 2: ......
Page 6: ......
Page 8: ......
Page 42: ...2 13 CABLE ROUTING EAS20021 CABLE ROUTING Headlight bracket front view ...
Page 44: ...2 15 CABLE ROUTING Front cowling assembly rear view ...
Page 46: ...2 17 CABLE ROUTING Frame right side view front ...
Page 48: ...2 19 CABLE ROUTING Frame right side view rear ...
Page 50: ...2 21 CABLE ROUTING Frame left side view front Q ...
Page 52: ...2 23 CABLE ROUTING Rear frame left side view center ...
Page 54: ...2 25 CABLE ROUTING Frame left side view rear ...
Page 56: ...2 27 CABLE ROUTING Frame top view front ...
Page 58: ...2 29 CABLE ROUTING Frame top view rear ...
Page 60: ...2 31 CABLE ROUTING Handlebar top and left side view for XP560E ...
Page 62: ...2 33 CABLE ROUTING Handlebar front view for XP560E ...
Page 64: ...2 35 CABLE ROUTING Handlebar top and left side view for XP560D ...
Page 66: ...2 37 CABLE ROUTING Handlebar front view for XP560D ...
Page 68: ...2 39 CABLE ROUTING Front brake front left side and right side view Q ...
Page 70: ...2 41 CABLE ROUTING Frame right side view front ...
Page 72: ...2 43 CABLE ROUTING Rear brake right side view rear ...
Page 74: ...2 45 CABLE ROUTING Fuel tank right side view ...
Page 76: ...2 47 CABLE ROUTING Fuel tank left side view ...
Page 78: ...2 49 CABLE ROUTING Fuel tank top view ...
Page 80: ...2 51 CABLE ROUTING Air filter case and throttle body left side view ...
Page 82: ...2 53 CABLE ROUTING Radiator right side view ...
Page 84: ...2 55 CABLE ROUTING Radiator left side view ...
Page 86: ...2 57 CABLE ROUTING Radiator top view ...
Page 88: ...2 59 CABLE ROUTING Hydraulic unit assembly top and front view ...
Page 90: ...2 61 CABLE ROUTING ...
Page 297: ...5 62 CLUTCH 1 3 2 ...
Page 317: ...5 82 CRANKSHAFT 2 1 2 1 2 4 3 ...
Page 320: ...5 85 TRANSMISSION ...
Page 336: ...6 15 WATER PUMP ...
Page 352: ...7 15 THROTTLE BODY ...
Page 355: ......
Page 371: ...8 16 ELECTRIC STARTING SYSTEM ...
Page 377: ...8 22 CHARGING SYSTEM ...
Page 393: ...8 38 SIGNALING SYSTEM ...
Page 399: ...8 44 COOLING SYSTEM Replace the ECU and or meter as sembly ...
Page 405: ...8 50 FUEL PUMP SYSTEM ...
Page 414: ...8 59 GRIP WARMER SYSTEM for XP560D OK Replace the meter assembly ...
Page 415: ...8 60 GRIP WARMER SYSTEM for XP560D ...
Page 421: ...8 66 SEAT HEATER SYSTEM for XP560D ...
Page 427: ...8 72 SMART KEY SYSTEM Replace the remote control unit ...
Page 485: ...9 11 SYSTEM DIAGRAM ...
Page 682: ......
Page 683: ......
Page 684: ......