Yamaha XP530D-A Owner'S Manual Download

Page: 87 / 122

Periodic maintenance and adjustment

8-16

element installed, otherwise the
piston(s) and/or cylinder(s) may
become excessively worn.

[ECA10482]

5. Install the air filter case cover by in-

stalling the screws.

6. Install the panel.

EAU44735

Checking the engine idling

speed

Check the engine idling speed and, if
necessary, have it corrected by a
Yamaha dealer.

Engine idling speed:

1100–1300 r/min

BV1-9-E2.book 16 ページ２０１８年８月２８日　火曜日　午後５時２８分

Summary of Contents for XP530D-A

Page 1: ...TMAX ABS MOTORCYCLE BV1 28199 E2 OWNER S MANUAL Read this manual carefully before oper ating this vehicle XP530 A XP530D A BV1 28199 E2_Hyoshi indd 1 2018 09 04 15 31 48 ...

Page 2: ...laration of conformity is available at the following internet address http www mitsubishielectric com bu automotive doc re html REMOTE CONT UNIT Smart Unit Frequency band 125 kHz The maximum radio frequency power 107 dBµV m at 10 meters XMTR COMP Hand Unit Frequency band 433 92 MHz The maximum radio frequency power 10 mW Manufacturer MITSUBISHI ELECTRIC CORPORATION HIMEJI WORKS 840 Chiyoda machi H...

Page 3: ...TMAX Connect GPS system This system must be activated before it can be used Please refer to the Vodafone Customer Portal User Guide for instructions on how to register and activate the system www my tmax connect eu BV1 9 E2 book 1 ページ２０１８年８月２８日火曜日午後５時２８分 ...

Page 4: ...uble and injury In addition the many tips given in this manual will help keep your scooter in the best possible condition If you have any further questions do not hesitate to con tact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality There fore while this manual contains the...

Page 5: ...ath A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make proce dures easier or clearer XP530 A XP530D A OWNER S MANUAL 2019 by Yamaha Motor Co Ltd 1st edition August 2018 All rights reserved Any reprintin...

Page 6: ...Fuel tank overflow hose 5 22 Catalytic converter 5 22 Storage compartments 5 23 Windshield XP530 A 5 24 Rear view mirrors 5 26 Shock absorber assembly 5 26 Auxiliary DC jack 5 28 Sidestand 5 29 Ignition circuit cut off system 5 29 For your safety pre operation checks 6 1 Operation and important riding points 7 1 Starting the engine 7 2 Starting off 7 3 Acceleration and deceleration 7 3 Braking 7 4...

Page 7: ... sidestand 8 26 Checking the front fork 8 26 Checking the steering 8 27 Checking the wheel bearings 8 27 Battery 8 28 Replacing the fuses 8 29 Vehicle lights 8 31 Replacing a front turn signal light bulb 8 32 Replacing the license plate light bulb 8 32 Troubleshooting 8 33 Troubleshooting charts 8 35 Emergency mode 8 37 Scooter care and storage 9 1 Matte color caution 9 1 Care 9 1 Storage 9 4 Spec...

Page 8: ...to inspect or maintain the vehicle properly increases the possibility of an accident or equipment damage See page 6 1 for a list of pre operation checks This scooter is designed to carry the operator and a passenger The failure of motorists to detect and recognize scooters in traffic is the predominating cause of auto mobile scooter accidents Many accidents have been caused by an automobile driver...

Page 9: ... It is not suitable for off road use Protective Apparel The majority of fatalities from scooter accidents are the result of head inju ries The use of a safety helmet is the single most critical factor in the preven tion or reduction of head injuries Always wear an approved helmet Wear a face shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could dela...

Page 10: ...ould cause an accident When loading within this weight limit keep the following in mind Cargo and accessory weight should be kept as low and close to the scooter as possible Securely pack your heaviest items as close to the center of the vehicle as pos sible and make sure to distribute the weight as evenly as possible on both sides of the scooter to min imize imbalance or instability Shifting weig...

Page 11: ...travel or control operation or obscure lights or reflectors Accessories fitted to the handle bar or the front fork area can cre ate instability due to improper weight distribution or aerody namic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability o...

Page 12: ... can be extremely difficult on a wet road Avoid hard braking because the scooter could slide Apply the brakes slowly when stopping on a wet surface Slow down as you approach a cor ner or turn Once you have com pleted a turn accelerate slowly Be careful when passing parked cars A driver might not see you and open a door in your path Railroad crossings streetcar rails iron plates on road constructio...

Page 13: ...r storage compartment page 5 23 4 Engine oil filler cap page 8 10 5 Grab bar page 7 3 6 Sidestand page 5 29 7 Engine oil drain bolt page 8 10 8 Engine oil level check window page 8 10 9 Oil filter cartridge page 8 10 10 Coolant level check window page 8 13 1 2 3 4 5 9 7 6 8 10 BV1 9 E2 book 1 ページ２０１８年８月２８日火曜日午後５時２８分 ...

Page 14: ...3 4 5 6 7 8 9 10 11 12 13 14 EAU63391 Right view 1 Tool kit page 8 2 2 Air filter element page 8 15 3 Windshield page 5 24 5 7 4 Fuses page 8 29 5 Centerstand page 8 26 1 2 3 4 5 BV1 9 E2 book 2 ページ２０１８年８月２８日火曜日午後５時２８分 ...

Page 15: ...lever page 5 18 4 Speedometer page 5 4 5 Multi function display page 5 5 6 Tachometer page 5 4 7 Right handlebar switches page 5 1 8 Front brake lever page 5 17 9 Throttle grip page 8 17 10 Front storage compartment page 5 23 11 Auxiliary DC jack page 5 28 12 Smart key system switches page 3 1 1 2 3 4 5 6 7 8 10 11 12 12 9 BV1 9 E2 book 3 ページ２０１８年８月２８日火曜日午後５時２８分 ...

Page 16: ...e illustration Radio waves transmitted by the antenna may affect the opera tion of such devices when close by If you have an electric medical device consult a doctor or the device manufacturer before us ing this vehicle In addition to the vehicle mounted an tenna the smart key system consists of the smart key smart key system indica tor light ON switch and the OFF LOCK and switches 1 Vehicle mount...

Page 17: ...ns move the smart key to another location and perform the operation again If it still does not work use the mechanical key to carry out the operation in emergen cy mode See page 8 37 EAU77213 Operating range of the smart key system The operating range of the smart key system is about 80 cm 31 5 in from the center of the handlebars TIP As the smart key system uses weak radio waves the operating ran...

Page 18: ... key Included with the vehicle is one smart key with a built in mechanical key and one spare mechanical key with an iden tification card Keep the spare mechan ical key and card separate from the smart key Should you lose or damage the smart key or when its battery is dis charged the mechanical key will serve as a back up The seat can be opened the smart key system identification number can be manu...

Page 19: ...he smart key The smart key body may become discol ored or cracked TIP The smart key battery life is ap proximately two years but this may vary according to operating conditions The smart key battery may be come discharged even if it is away from the vehicle and not being used If the smart key continually re ceives radio waves the smart key battery will discharge quickly For example when placed in ...

Page 20: ...off To turn the smart key on or off press the ON OFF switch for one second The smart key indicator light will flash If the key does a short flash the key is on If the key does a long flash the key is off TIP To preserve the vehicle battery power the smart key system will turn off auto matically about a week after the vehicle is last used In this case press the ON switch once to turn on the smart k...

Page 21: ...xpose smart key to ex cessive heat such as sunshine or fire Chemical Burn Hazard do not in gest the battery If the battery is swallowed it can cause severe internal burns in just 2 hours and can lead to death If you think batteries might have been swallowed or placed in side any part of the body seek immediate medical attention NOTICE ECA24010 Do not apply excessive force to the smart key when rep...

Page 22: ...moved battery in ac cordance with local regulations 4 Install a new battery as shown Note the polarity of the battery 5 Install the O ring and battery cov er 6 Gently snap the smart key case closed 1 Battery cover 2 O ring Specified battery CR2025 1 2 1 Battery 2 O ring 3 Battery cover 1 2 3 BV1 9 E2 book 7 ページ２０１８年８月２８日火曜日午後５時２８分 ...

Page 23: ...N switch again The smart key system indicator light will flash if the centerstand lock cannot automatically release itself Gently rock the vehicle for ward or backward and then press the ON switch one more time If the centerstand continues to be locked and will not release the smart key system indicator light will flash 16 times and the center stand lock release operation will stop midway Rock the...

Page 24: ... the OFF LOCK switch the vehicle will not be turned off and the beeper will sound for three seconds the smart key sys tem indicator light will also flash to alert you that the power was not successfully turned off Confirm the location and condition of the smart key and try pow ering off the vehicle again TIP Without the smart key the vehicle pow er can be turned off by pressing the OFF LOCK switch...

Page 25: ...fully to the left one more time and press the OFF LOCK switch again for one second WARNING EWA14742 Do not operate the steering lock while the vehicle is moving EAU78052 How to lock the centerstand Park the vehicle on a firm level surface and then place it on the centerstand Press the OFF LOCK switch for one second TIP If the centerstand lock function locks correctly the beeper will sound once If ...

Page 26: ...at up To close the seat Fold the seat down and then push it to lock it in place TIP Make sure the seat is properly closed before starting off In case of an emergency the seat can be opened with a mechanical key See page 8 37 To open the fuel tank cap lid With the smart key on and in operating range briefly press the switch Upon authentication of the smart key the beeper will sound twice 1 Press th...

Page 27: ...in operating range briefly press the switch Upon authentication of the smart key the beeper will sound twice 1 Press the button on the center of the front storage compartment lid 2 Open the front storage compart ment as shown To close the front storage compart ment lid Push the lid into the original position 1 Fuel tank cap lid 1 Button 1 1 1 Lid 1 BV1 9 E2 book 12 ページ２０１８年８月２８日火曜日午後５時２８分 ...

Page 28: ...h and the vehicle will not enter parking mode 3 Upon authentification of the smart key the beeper will sound twice and the vehicle will enter parking mode The smart key system indi cator light will come on TIP The seat fuel tank cap lid and the front storage compartment cannot be opened while in parking mode NOTICE ECA20760 Using the hazard or turn signal lights for an extended length of time may ...

Page 29: ...to turn on the system The cruise control system indicator light will come on 2 Push the SET side of the cruise control setting switch to activate the cruise control system Your current traveling speed will be come the set cruising speed The cruise control setting indicator light SET will come on Adjusting the set cruising speed While the cruise control system is oper ating push the RES side of the...

Page 30: ...function when the previously set cruising speed is too high for cur rent conditions Turning off the cruise control sys tem Push the cruise control power switch to turn off the cruise control sys tem The indicator light and the SET indicator light will turn off TIP Whenever the cruise control system or the vehicle power is turned off the pre viously set cruising speed is erased You will not be able...

Page 31: ...the brakes When the brakes are applied the cruise con trol system will deactivate EAU81390 D mode drive mode D mode is an electronically controlled engine performance system with two mode selections touring mode T and sports mode S WARNING EWA18440 Do not change the drive mode while the vehicle is moving With the throttle grip closed push the drive mode switch MODE to switch between modes S sports...

Page 32: ...til traction is re stored When traction control has engaged the indicator light will flash You may notice changes in engine response or exhaust sounds WARNING EWA18860 The traction control system is not a substitute for riding appropriately for the conditions Traction control cannot prevent loss of traction due to excessive speed when entering turns when accelerating hard at a sharp lean angle or ...

Page 33: ...ly one wheel is al lowed to rotate for more than a few sec onds Should this happen the indicator light will come on and possi bly the warning light too TIP When the vehicle is on the centerstand do not rev the engine for an extended period of time Otherwise the traction control system will automatically dis able and need to be reset If the traction control system automati cally disables try resett...

Page 34: ...77450 Engine stop switch Set this switch to before starting the engine Set this switch to to stop the engine in case of an emergen cy such as when the vehicle overturns or when the throttle cable is stuck EAU77291 Power on Starter switch ON With the smart key turned on and within range press this switch to turn on the power to the vehicle Then with the sid estand up and while applying the front or...

Page 35: ...ee page 5 5 EAU73931 Drive mode switch MODE See page 4 3 for an explanation of the drive mode EAU77122 Indicator lights and warning lights EAU11032 Turn signal indicator lights and Each indicator light will flash when its corresponding turn signal lights are flashing EAU11081 High beam indicator light This indicator light comes on when the high beam of the headlight is switched on EAU77550 Cruise ...

Page 36: ... to conventional braking If ei ther of the above occurs or if the warning light does not come on at all use extra caution to avoid possi ble wheel lock during emergency braking Have a Yamaha dealer check the brake system and electri cal circuits as soon as possible TIP The ABS warning light may come on when revving the engine with the scoot er on its centerstand but this does not indicate a malfun...

Page 37: ...electrical circuit EAU77141 Tachometer The tachometer shows the engine speed in crankshaft revolutions per minute r min When the vehicle power is turned on the tachometer needle will sweep across the r min range and return to zero in order to test the electrical circuit NOTICE ECA23050 Do not operate the engine in the ta chometer high r min zone High r min zone 8250 r min and above 1 Speedometer 1...

Page 38: ...f the fuel meter disappear from F full towards E empty as the fuel level decreases When the last seg ment starts flashing refuel as soon as possible TIP If a problem is detected in the fuel me ter electrical circuit the fuel meter will flash repeatedly Have a Yamaha deal er check the vehicle Coolant temperature meter The coolant temperature varies with 1 Information display 2 Function select icon ...

Page 39: ...when the vehicle is stopped TIP Consider the following tips to reduce fuel consumption Avoid high engine speeds during acceleration Travel at a constant speed Drive mode display This display indicates which drive mode has been selected S sporty or T touring See page 4 3 V belt replacement indicator This indicator flashes every 20000 km 12500 mi when the V belt needs to be replaced After changing t...

Page 40: ...selection Push the MENU switch for one sec ond to switch among the grip warmer adjusting function seat heater adjust ing function and information display selection function TIP For XP530D A The windshield adjusting function grip warmer ad justing function seat heater ad justing function can be selected For XP530 A The grip warmer and seat heater requires an acces sory part and cannot be selected A...

Page 41: ... To increase the seat heater tempera ture push the side of the select switch To decrease the seat heater temperature push the side of the select switch NOTICE ECA23980 Be sure to wear protective cloth ing that covers your hip and legs when using the seat heater If the ambient temperature is 20 C 68 F or higher do not set the seat heater to the high set ting If the seat becomes worn or damaged stop...

Page 42: ... change to the fuel reserve tripmeter mode F TRIP and start counting the distance traveled from that point In this case push the select switch to switch the display in the following order F TRIP Display 1 Display 2 Display 3 F TRIP If you do not reset the fuel reserve trip meter manually it will reset automati cally after refueling and traveling 5 km 3 mi TIP You cannot enter setting mode page 5 1...

Page 43: ...NOTICE ECA15474 If there is a malfunction will be continuously displayed Have a Yamaha dealer check the vehicle Instantaneous fuel consumption The instantaneous fuel consumption mode CRNT F can be set to km L or L 100km For UK spec vehicles MPG See page 5 13 TIP Instantaneous fuel consumption cannot be reset If traveling at speeds under 10 km h 6 mi h will be dis played NOTICE ECA15474 If there is...

Page 44: ... middle and high settings to 10 temperature levels This function allows you to turn the traction control system on or off This function allows you to check and reset the oil change interval indicator V Belt change interval indicator and the FREE maintenance interval This function allows you to switch the fuel consumption units between L 100km and km L For UK spec vehicles this function is not avai...

Page 45: ...l for the high setting will start flashing Use the select switch to set the temperature level and then push the MENU switch High will start flashing 4 Use the select switch to highlight Mid or Low and then change the setting using the same proce dure that was used for the high set ting 5 When you finished changing the settings use the select switch to highlight and then push the MENU switch to ret...

Page 46: ...ished changing the settings push the MENU switch to return to the menu screen Resetting the maintenance coun ters 1 Use the select switch to highlight Maintenance 2 Push the MENU switch and then use the select switch to select the item to reset 3 While the selected item is flashing push the select switch for one second 4 When you finished resetting use the select switch to highlight and then push ...

Page 47: ...the select switch to select L 100km or km L and then push the MENU switch again 4 Push the MENU switch to return to the menu screen Selecting the display items 1 Use the select switch to highlight Display Change 2 Push the MENU switch use the select switch to highlight the dis play to change and then push the MENU switch again 3 Use the select switch to highlight the item to change and then push t...

Page 48: ...hlight and then push the MENU switch to return to the menu screen Meter panel brightness 1 Use the select switch to highlight Brightness 2 Push the MENU switch 3 Use the select switch to select the desired brightness level 4 Push the MENU switch to return to the menu screen Setting the clock TIP The clock uses a 12 hour time system 1 Use the select switch to highlight Clock 2 Push the MENU switch ...

Page 49: ...Use the select switch to highlight All Reset 2 Push the MENU switch 3 Use the select switch to highlight YES and then push the MENU switch All items are reset to facto ry preset or default settings TIP The odometer clock maintenance counter item Oil and maintenance counter item V Belt will not be reset To exit the setting mode 1 Use the select switch to highlight Return 2 Push the MENU switch to e...

Page 50: ...mark on the front brake lever EAU44924 Rear brake lever The rear brake lever is located at the left handlebar grip To apply the rear brake pull this lever toward the handle bar grip The rear brake lever is equipped with a position adjusting dial To adjust the distance between the rear brake lever and the handlebar grip turn the adjust ing dial while holding the rear brake le ver pushed away from t...

Page 51: ...BS as you would conventional brakes If the ABS is activated a pulsating sensation may be felt at the brake levers In this situa tion continue to apply the brakes and let the ABS work do not pump the brakes as this will reduce braking effec tiveness WARNING EWA16051 Always keep a sufficient distance from the vehicle ahead to match the riding speed even with ABS The ABS performs best with long braki...

Page 52: ...t EAU77324 Fuel tank cap To access the fuel tank open the fuel tank cap lid See page 3 11 To remove the fuel tank cap press the lock release button and turn the fuel tank cap counterclockwise To install the fuel tank cap turn it clock wise until the lock release button pops out 1 Front wheel sensor rotor 2 Front wheel sensor 1 Rear wheel sensor rotor 2 Rear wheel sensor 1 2 1 2 1 Fuel tank cap lid...

Page 53: ...d be sure that no one is sit ting on the vehicle Never refuel while smoking or while in the vicin ity of sparks open flames or other sources of ignition such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank When refueling be sure to insert the pump nozzle into the fuel tank filler hole Stop filling when the fuel reaches the bottom of the filler tube Because f...

Page 54: ... the exhaust system TIP This mark identifies the recom mended fuel for this vehicle as specified by European regulation EN228 Check that gasoline nozzle has the same identifier when fueling Your Yamaha engine has been de signed to use regular unleaded gaso line with a research octane number of 95 or higher If knocking or pinging oc curs use a gasoline of a different brand Use of unleaded fuel will...

Page 55: ...10863 The exhaust system is hot after op eration To prevent a fire hazard or burns Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn Park the vehicle in a place where pedestrians or children are not likely to touch the hot exhaust system Make sure that the exhaust sys tem has cooled down before do ing any maintenance work Do not allow the engine t...

Page 56: ...as de signed to hold one full faced helmet or two 3 4 faced helmets NOTICE The shaded area is not a storage com partment To prevent damaging the seat hinges do not place any items in this area ECA16092 TIP Some helmets cannot be stored in the rear storage compartment be cause of their size or shape Do not leave the vehicle unattend ed with the seat open Do not place the smart key inside a storage ...

Page 57: ...luable or breakable in the storage com partment Since the storage compartment accumulates heat from the en gine and from direct sunlight do not store anything suscepti ble to heat such as food or flammable items inside the compartment WARNING EWA15401 Do not exceed the maximum load of 199 kg 439 lb XP530D A 202 kg 445 lb XP530 A for the ve hicle EAU81440 Windshield XP530 A The windshield height ca...

Page 58: ...tighten the screws to the specified torque EWA15511 5 Place the screw access covers and then install the quick fasten ers TIP To install the quick fastener set it with its screwed portion pulled out from the surface of the quick fastener and then push it down to the surface 1 Screw 1 Screw 1 1 1 1 Tightening torque Windshield screw 10 N m 1 0 kgf m 7 4 lb ft 1 Screw access cover 1 Quick fastener b...

Page 59: ...b sorber assembly to an open flame or other high heat source This may cause the unit to ex plode due to excessive gas pressure Do not deform or damage the cylinder in any way Cylinder damage will result in poor damping performance Do not dispose of a damaged or worn out shock absorber as sembly yourself Take the shock absorber assembly to a Yamaha dealer for any service NOTICE ECA10102 To avoid da...

Page 60: ...g screw in di rection b TIP To obtain a precise adjustment it is ad visable to check the actual total number of clicks or turns of the damping force adjusting mechanism This adjustment range may not exactly match the spec ifications listed due to small differences in production 1 Special wrench 2 Position indicator 3 Spring preload adjusting ring Spring preload setting Minimum soft 7 XP530D A Stan...

Page 61: ...auxiliary DC jack 1 Open the front storage compart ment 2 Turn the vehicle power off 3 Remove the auxiliary DC jack cap 4 Turn the accessory off 5 Insert the accessory plug into the auxiliary DC jack 6 Turn the vehicle power on and start the engine 7 Turn the accessory on TIP When finished with your ride be sure to turn off the accessory disconnect it and then install the auxiliary DC jack cap WAR...

Page 62: ...erator resulting in a possible loss of control Yamaha s ignition circuit cut off system has been designed to assist the operator in fulfilling the respon sibility of raising the sidestand be fore starting off Therefore check this system regularly and have a Yamaha dealer repair it if it does not function properly EAU66771 Ignition circuit cut off system The ignition circuit cut off system com pris...

Page 63: ...ove the sidestand down Does the engine stall The system is OK The scooter can be ridden The sidestand switch may not be working correctly The scooter should not be ridden until checked by a Yamaha dealer The brake switch may not be working correctly The scooter should not be ridden until checked by a Yamaha dealer The sidestand switch may not be working correctly The scooter should not be ridden u...

Page 64: ...tions 5 20 5 22 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 8 10 Coolant Check coolant level in reservoir If necessary add recommended coolant to specified level Check cooling system for leakage 8 13 Front brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check brake pads for wear Replace if ...

Page 65: ...ssary 8 25 Centerstand sidestand Make sure that operation is smooth Lubricate pivots if necessary 8 26 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha de...

Page 66: ...EAU77750 TIP This model is equipped with a lean angle sensor to stop the en gine in case of a turnover In this case the engine trouble warning light will come on but this is not a malfunction Turn the vehicle pow er off to extinguish the warning light Failing to do so will prevent the engine from starting even though the engine will crank when pushing the start switch an engine auto stop system Th...

Page 67: ...come on briefly and then go off The ABS warning light should come on when the power of the ve hicle is turned on and go off once the vehicle reaches a traveling speed of 10 km h 6 mi h or high er NOTICE ECA22510 If a warning or indicator light does not work as described above see page 5 2 for the corresponding warning and indicator light circuit check 3 Close the throttle completely 4 Start the en...

Page 68: ...ad just the rear view mirrors 3 Switch the turn signals on 4 Check for oncoming traffic and then slowly turn the throttle grip on the right in order to take off 5 Switch the turn signals off EAU16782 Acceleration and deceleration The speed can be adjusted by opening and closing the throttle To increase the speed turn the throttle grip in direction a To reduce the speed turn the throt tle grip in d...

Page 69: ...es on road con struction sites and manhole covers become extremely slip pery when wet Therefore slow down when approaching such areas and cross them with cau tion Keep in mind that braking on a wet road is much more difficult Ride slowly down a hill as brak ing downhill can be very diffi cult 1 Close the throttle completely 2 Apply both front and rear brakes simultaneously while gradually in creas...

Page 70: ... engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU36532 0 1000 km 0 600 mi Avoid prolonged operation above 5100 r min NOTICE After 1000 km ...

Page 71: ...a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire TIP Even when the vehicle is parked in a lo cation partitioned by a fence or the glass window of a shop if the smart key is...

Page 72: ...Failure to properly maintain the ve hicle or performing maintenance ac tivities incorrectly may increase your risk of injury or death during service or while using the vehicle If you are not familiar with vehicle ser vice have a Yamaha dealer perform service WARNING EWA15123 Turn off the engine when performing maintenance unless otherwise specified A running engine has moving parts that can catch ...

Page 73: ...formed by any repair establishment or individual that is certified if applicable Yamaha dealers are trained and equipped to perform these particular services EAU79581 Tool kit The tool kit is located under the seat See page 3 11 The information included in this manual and the tools provided in the tool kit are intended to assist you in the perfor mance of preventive maintenance and minor repairs H...

Page 74: ...71 Periodic maintenance chart for the emission control system NO ITEM 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plugs Check condition Adjust gap and clean Replace 3 Valve clearance Check and adjust Every 40000 km 24000 mi 4 Fuel injection Check engine idle speed Check and adjust synchronization 5 Exhaust system Check for leakage Tighten if necessary Replace gas...

Page 75: ...f necessary 6 Brake hoses Check for cracks or damage Replace Every 4 years 7 Brake fluid Change Every 2 years 8 Rear brake lock cable Check cable length Adjust if necessary At the initial interval and 4000 km 2400 mi after the initial 1000 km 600 mi and every 5000 km 3000 mi thereafter 9 Rear brake lock Check operation Adjust 10 Wheels Check runout and for damage Replace if necessary 11 Tires Chec...

Page 76: ... with silicone grease 18 Sidestand centerstand Check operation Lubricate with lithium soap based grease 19 Sidestand switch Check operation and replace if necessary 20 Front fork Check operation and for oil leakage Replace if necessary 21 Shock absorber assembly Check operation and for oil leakage Replace if necessary 22 Rear suspension relay arm and connecting arm pivoting points Check operation ...

Page 77: ...the brake fluid every 2 years Replace the brake hoses every 4 years or sooner if cracked or damaged 25 Cooling system Check coolant level and vehicle for coolant leakage Change Every 3 years 26 V belt Replace When the V belt replacement indicator flashes every 20000 km 12000 mi 27 Front and rear brake switches Check operation 28 Moving parts and cables Lubricate 29 Throttle grip housing and cable ...

Page 78: ...stalled EAU77482 Panel A To remove the panel 1 Remove the screws 2 Release the sides of the panel by pulling its upper left and right sides to unhook them as shown 3 Remove the panel as shown To install the panel 1 Insert the tabs on the upper left and right sides of the panel 2 Align the center and lower projec tions and then push the panel into its original position 1 Panel A 2 Panel B 3 Panel C...

Page 79: ... panel and then slide the panel upwards To install the panel Place the panel in the original position and then install the screw Panel C To remove the panel Remove the screws and then pull the panel outward To install the panel Place the panel in the original position and then install the screws 1 Panel B 2 Screw 1 2 1 Screw 2 Panel C 2 1 BV1 9 E2 book 8 ページ２０１８年８月２８日火曜日午後５時２８分 ...

Page 80: ...different color the engine could be operating im properly Do not attempt to diagnose such problems yourself Instead have a Yamaha dealer check the vehicle If a spark plug shows signs of electrode erosion and excessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specifica...

Page 81: ...r tridge replaced at the intervals speci fied in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the vehicle on the center stand A slight tilt to the side can result in a false reading 2 Start the engine warm it up for two minutes and then turn it off 3 Wait two minutes until the oil level settles 4 Check the oil level through the check window located at the bo...

Page 82: ...d replace it if necessary TIP Skip steps 6 8 if the oil filter cartridge is not being replaced 6 Remove the oil filter cartridge with an oil filter wrench TIP An oil filter wrench is available at a Yamaha dealer 7 Apply a thin coat of clean engine oil to the O ring of the new oil filter cartridge TIP Make sure that the O ring is properly seated 8 Install the new oil filter cartridge and then tight...

Page 83: ...tion do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the crankcase 12 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking im mediately turn the engine off and check for the cause 13 Turn the engine off and then check the oil level and correct it if necessary 14 Reset the oil change indicator...

Page 84: ...develop ment into oil since the 1960 s helps make Yamalube the best choice for your Yamaha engine EAUS1203 Coolant The coolant level should be checked regularly In addition the coolant must be changed at the intervals specified in the periodic maintenance chart TIP If genuine Yamaha coolant is not avail able use an ethylene glycol antifreeze containing corrosion inhibitors for alu minum engines an...

Page 85: ...d of coolant replace it with cool ant as soon as possible other wise the cooling system will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the anti freeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced ECA10473 8 Install the coolant reservoir cap 9 Install the coolant reservoir c...

Page 86: ...nt more frequently if you often ride in wet or dusty condi tions To replace the air filter element 1 Remove panel C See page 8 7 2 Remove the air filter case cover by removing the screws 3 Pull the air filter element out 4 Insert a new air filter element into the air filter case NOTICE Make sure that the air filter element is properly seated in the air filter case The engine should never be operat...

Page 87: ...er s may become excessively worn ECA10482 5 Install the air filter case cover by in stalling the screws 6 Install the panel EAU44735 Checking the engine idling speed Check the engine idling speed and if necessary have it corrected by a Yamaha dealer Engine idling speed 1100 1300 r min BV1 9 E2 book 16 ページ２０１８年８月２８日火曜日午後５時２８分 ...

Page 88: ... and since valve clearance changes with use they must be checked and adjusted at the intervals specified in the periodic maintenance chart Unadjusted valves can result in improper air fuel mixture engine noise and eventually engine damage To pre vent this from occurring have your Yamaha dealer check and adjust the valve clearance at regular intervals TIP This service must be performed when the eng...

Page 89: ... ambient temperature The tire air pressure must be ad justed in accordance with the riding speed and with the total weight of rider passenger car go and accessories approved for this model WARNING EWA10512 Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident Tire inspection The tires must be checked before each ride If the center tread depth reaches the specified...

Page 90: ...e tread and sidewall rubber sometimes accompanied by carcass deformation is an evidence of ageing Old and aged tires shall be checked by tire specialists to ascertain their suitability for further use WARNING EWA16101 The front and rear tires should be of the same make and de sign otherwise the handling characteristics of the vehicle may be different which could lead to an accident Always make sur...

Page 91: ...epairing or replacing the front tire tighten the valve stem nut and locknut to the specified torques EAU50861 Checking the front and rear brake lever free play Front Rear There should be no free play at the brake lever ends If there is free play have a Yamaha dealer inspect the brake system WARNING EWA14212 A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraul...

Page 92: ...e rear brake lock The rear brake lock must be checked at the intervals specified in the periodic maintenance and lubrication chart 1 Adjust the rear brake lock cable 2 Apply the rear brake lock and then try to push the vehicle to confirm that the rear brake lock functions properly 3 The rear brake lock caliper is pro vided with a wear indicator which allows you to check the rear brake lock pads To...

Page 93: ...t that the wear indi cator almost touches the brake disc have a Yamaha dealer replace the brake pads as a set EAU22583 Checking the brake fluid level Before riding check that the brake fluid is above the minimum level mark Check the brake fluid level with the res ervoir in an upright position Replenish the brake fluid if necessary NOTICE ECA17641 Brake fluid may damage painted sur faces or plastic...

Page 94: ...4 brake fluid from a sealed container Use only the specified brake flu id otherwise the rubber seals may deteriorate causing leak age Refill with the same type of brake fluid Adding a brake fluid other than DOT 4 may result in a harmful chemical reaction Be careful that water does not enter the brake fluid reservoir when refilling Water will signifi cantly lower the boiling point of the fluid and ...

Page 95: ...ndition of the cables should be checked before each ride and the ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or replace it WARNING Damage to the outer housing of cables may result in in ternal rusting and cause interfer ence with cable movement Replace damaged cables as soon as possi ble to prevent unsafe cond...

Page 96: ... is securely installed Even though the cover is installed correctly it does not completely protect the cable from water entry Therefore use care not to pour water directly onto the cover or cable when washing the vehicle If the cable or cover becomes dirty wipe clean with a moist cloth EAU23173 Lubricating the front and rear brake levers Front brake lever Rear brake lever The pivoting points of th...

Page 97: ...e condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so ther...

Page 98: ...urely support the vehicle so there is no danger of it falling over EWA10752 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check or repair the steering EAU23292 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tio...

Page 99: ...ficient ventilation when charging it in an enclosed space KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have discharged Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories NOTICE ECA16522 To charge a VRLA Valve Regul...

Page 100: ...mage EAU81471 Replacing the fuses The main fuse box and the fuse boxes which contain the fuses for the individu al circuits are located under panel A See page 8 7 If a fuse is blown replace it as follows 1 Turn the vehicle power off 2 Remove the blown fuse and then install a new fuse of the specified amperage WARNING Do not use a fuse of a higher amperage rating than recommended to avoid causing e...

Page 101: ...e 2 Seat lock fuse 3 Signaling system fuse 4 Ignition fuse 5 Taillight fuse 6 Radiator fan motor fuse 7 Fuel injection system fuse 8 Backup fuse 4 7 6 5 1 2 3 1 3 4 5 6 8 1 2 7 1 Spare fuse 2 Windshield motor fuse 3 Signaling system fuse 4 Ignition fuse 5 Taillight fuse 6 Radiator fan motor fuse 7 Fuel injection system fuse 8 Backup fuse 1 Brake light fuse 2 Cruise control fuse 3 Spare fuse 1 3 4 ...

Page 102: ...ht or license plate light does not come check and replace the bulb NOTICE ECA16581 Do not affix any type of tinted film or stickers to the headlight lens Specified fuses Main fuse 40 0 A Headlight fuse 7 5 A Taillight fuse 7 5 A Brake light fuse 1 0 A XP530D A Signaling system fuse 7 5 A Ignition fuse 7 5 A Windshield motor fuse 20 0 A XP530D A Radiator fan motor fuse 15 0 A Fuel injection system ...

Page 103: ...Replacing the license plate light bulb 1 Remove the nuts securing the li cense plate light unit 2 Pull the license plate light unit sep arate from the rear fender Rein stall the collars if they fall out 3 Remove the burnt out bulb by pull ing it out 4 Insert a new bulb into the socket and push the socket in place 5 Install the license plate unit onto the rear fender 6 Install the nuts and tighten ...

Page 104: ...ur Yamaha vehicle Be sure to use only genuine Yamaha replacement parts Although imitation parts may look similar to genuine parts they are often inferior in quality have a shorter service life and can lead to an expensive repair bill later on WARNING EWA15142 When checking the fuel system do not smoke and make sure there are no open flames or sparks in the ar ea including pilot lights from water h...

Page 105: ... that is registered to the vehicle Is the vehicle battery discharged When the vehicle battery is dis charged the smart key system will not operate Please have the vehi cle battery charged or replaced See page 8 28 If the smart key system does not work after checking the above items have a Yamaha dealer check the smart key system TIP See Emergency mode on page 8 37 for information on starting the e...

Page 106: ...lead connections and have a Yamaha dealer charge the battery if necessary 2 Battery The battery is good The engine does not start Check the ignition 3 Ignition Wet Operate the electric starter Dry There is compression There is no compression The engine does not start Have a Yamaha dealer check the vehicle Have a Yamaha dealer check the vehicle The engine does not start Check the compression Have a...

Page 107: ...ssing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator Add coolant See TIP The coolant level is OK There is no leak...

Page 108: ...ounter clockwise 3 Open the seat and check that the trunk light comes on 4 Push the ON switch once 5 Without completely shutting the seat raise and lower it three times within 10 seconds TIP Use the rear storage compartment light as a guide when raising and lowering the seat The smart key system indicator light on the speedometer will come on for three seconds to indicate the transition to emergen...

Page 109: ...llowing situa tions apply In this case start over again from step 4 When there are no switch operations for 10 seconds during the identification number input pro cess When the smart key system indi cator light is allowed to flash 10 or more times 8 Press the ON switch while the smart key system indicator light is flashing to turn on the power to the vehicle The engine can now be started TIP If the...

Page 110: ... the condition of the vehicle more frequently Be sure to wash the vehicle after riding in the rain or near the sea because salt is corro sive to metals TIP The roads of heavy snowfall areas may be sprayed with salt as a de icing method This salt can stay on the roads well into spring so be sure to wash the underside and chassis parts after riding in such areas Genuine Yamaha care and main tenance ...

Page 111: ...greaser and spray down the vehicle with a garden hose Use only enough pressure to do the job Avoid spraying water directly into the muffler instrument panel air inlet or other inner areas such as underseat storage com partments 2 Wash the vehicle with a quality au tomotive type detergent mixed with cool water and a soft clean towel or sponge Use an old tooth brush or plastic bristle brush for hard...

Page 112: ...on abrasive wax or use a detail spray for motorcycles 8 When finished cleaning start the engine and let it idle for several minutes to help dry any remaining moisture 9 If the headlight lens has fogged up start the engine and turn on the headlight to help remove the mois ture 10 Let the vehicle dry completely be fore storing or covering it NOTICE ECA26320 Do not apply wax to rubber or unpainted pl...

Page 113: ...o the off position 5 For vehicles with a carburetor To prevent fuel deposits from building up drain the fuel in the carburetor float chamber into a clean contain er Retighten the drain bolt and pour the fuel back into the fuel tank 6 Use a quality engine fogging oil ac cording to product instructions to protect internal engine compo nents from corrosion If engine fog ging oil is not available perf...

Page 114: ...e the battery and fully charge it or attach a maintenance charger to keep the battery opti mally charged NOTICE Confirm that the battery and its charger are compatible Do not charge a VRLA battery with a convention al charger ECA26330 TIP If the battery will be removed charge it once a month and store it in a temperate location between 0 30 C 32 90 F See page 8 28 for more informa tion on charging...

Page 115: ...ASO stan dard MA Engine oil quantity Oil change 2 60 L 2 75 US qt 2 29 Imp qt With oil filter removal 2 90 L 3 07 US qt 2 55 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator including all routes 1 67 L 1 77 US qt 1 47 Imp qt Fuel Recommended fuel Premium unleaded gasoline Gasohol E10 acceptable Fuel tank capacity 15 L 4 0 US gal 3 3 Imp ...

Page 116: ... Rear suspension Type Swingarm link suspension Electrical system System voltage 12 V Battery Model YTZ12S Voltage capacity 12 V 11 0 Ah 10 HR Bulb wattage Headlight LED Brake tail light LED Front turn signal light 21 0 W Rear turn signal light LED Auxiliary light LED License plate light 5 0 W BV1 9 E2 book 2 ページ２０１８年８月２８日火曜日午後５時２８分 ...

Page 117: ...fication number The vehicle identification number is stamped into the frame TIP The vehicle identification number is used to identify your vehicle and may be used to register it with the licensing authority in your area EAU26442 Engine serial number The engine serial number is stamped into the crankcase EAU26501 Model label The model label is affixed to the inside of the rear storage compartment S...

Page 118: ...tenance checks or service proce dures are performed Vehicle data uploaded will be handled appropriately according to the following Privacy Policy Privacy Policy Yamaha will not disclose this data to a third party except in the following cas es In addition Yamaha may provide vehicle data to a contractor in order to outsource services related to the han dling of vehicle data Even in this case Yamaha...

Page 119: ...6 Fuel 5 20 Fuel consumption tips for reducing 7 5 Fuel tank cap 5 19 Fuel tank overflow hose 5 22 Fuses replacing 8 29 H Handlebar switches 5 1 Hazard switch 5 1 High beam indicator light 5 2 Horn switch 5 1 How to lock the centerstand 3 10 How to lock the steering 3 10 I Identification numbers 11 1 Ignition circuit cut off system 5 29 Indicator lights and warning lights 5 2 K Key handling of sma...

Page 120: ...checking and lubricating 8 25 Throttle grip free play checking 8 17 Tires 8 18 Tool kit 8 2 Traction control system 4 4 Traction control system indicator light 5 3 Troubleshooting 8 33 Troubleshooting charts 8 35 Turn signal indicator lights 5 2 Turn signal light bulb front replacing 8 32 Turn signal switch 5 1 V Valve clearance 8 17 Vehicle identification number 11 1 Vehicle lights 8 31 W Wheel b...

Page 121: ...BV1 28199 E2_Hyoshi indd 3 2018 09 04 15 31 48 ...

Page 122: ...PRINTED IN JAPAN 2018 09 0 2 1 E PRINTED ON RECYCLED PAPER Original instructions BV1 28199 E2_Hyoshi indd 4 2018 09 04 15 31 48 ...

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Yamaha XP530D-A, Owner'S Manual

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