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Yamaha XMAX BUSINESS Edition 2010, Owner'S Manual

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Yamaha XMAX BUSINESS Edition 2010 Owner'S Manual Download Page 64

EAUM2242

Air filter and V-belt case air
filter elements

The air filter element should be repla-
ced and the V-belt case air filter ele-
ment should be cleaned at the inter-
vals specified in the periodic
maintenance and lubrication chart.
Service the air filter elements more
frequently if you are riding in unu-
sually wet or dusty areas.

Replacing the air filter element

1. Place the scooter on the centers-

tand.

2. Remove the air filter case cover

by removing the screws.

1. Air filter case cover
2. Screw
3. Air filter element 

3. Pull the air filter element out.
4. Insert a new air filter element into

the air filter case.

5. Install the air filter case cover by

installing the screws.

Cleaning the V-belt case air filter
element

1. Remove the V-belt case air filter

covers by removing the screws.

1. V-belt case air filter cover
2. Screw

1. Screw
2. V-belt case air filter cover

2. Remove the air filter element, and

then blow out the dirt with com-
pressed air as shown.

1. V-belt case air filter element

1

ZAUM0706

1

2

2

ZAUM0662

3

PERIODIC MAINTENANCE AND ADJUSTMENT

6-16

6

39D-F819D-E2  2/8/10  21:53  Página 64

Summary of Contents for XMAX BUSINESS Edition 2010

Page 1: ...39D F819D E2 YP125R YP125RA YP125R Sports YP125RA Business Edition OWNER S MANUAL Read this manual carefully before operating this vehicle 39D F819D E2 2 8 10 21 53 P gina 1...

Page 2: ...ntact person and integrate type designation 9 Jun 2005 Date of issue 1 Aug 2002 Place of issue Shizuoka Japan R TTE Directive 1999 5 EC EN300 330 2 v1 1 1 2001 6 EN60950 1 2001 Two or Three Wheel Moto...

Page 3: ...injury In addition the many tips given in this manual will help keep your scooter in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yam...

Page 4: ...that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions...

Page 5: ...SPA A S A 1st edition March 2010 All rights reserved Any reprinting or unauthorized use without the written permission of YAMAHA MOTOR ESPA A S A is expressly prohibited Printed in the Netherlands IMP...

Page 6: ...39D F819D E2 2 8 10 21 53 P gina 6...

Page 7: ...SAFETY PRE OPERATION CHECKS 4 1 OPERATION AND IMPORTANT RIDING POINTS 5 1 Starting the engine 5 1 Starting off 5 2 Acceleration and deceleration 5 3 Braking 5 3 Tips for reducing fuel consumption 5 4...

Page 8: ...gnal light bulb 6 30 Replacing the license plate light bulb 6 31 Replacing an auxiliary light bulb 6 32 Troubleshooting 6 32 Troubleshooting charts 6 33 SCOOTER CARE AND STORAGE 7 1 Matte color cautio...

Page 9: ...recognize scooters in traffic is the predominating cause of automobile scooter accidents Many accidents have been cau sed by an automobile driver who did not see the scooter Making yourself conspicuou...

Page 10: ...s trousers gloves etc is effective in preventing or redu cing abrasions or lacerations G Never wear loose fitting clothes otherwise they could catch on the control levers or wheels and cause injury or...

Page 11: ...cargo are securely attached to the scooter before riding Check accessory mounts and cargo restraints fre quently Properly adjust the suspension for your load suspension adjustable models only and che...

Page 12: ...as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the scooter due to aerodyna mic effects Wind may attempt to lift the scooter or the scoo t...

Page 13: ...lowly when stopping on a wet surface G Slow down as you approach a corner or turn Once you have completed a turn accelerate slowly G Be careful when passing parked cars A driver might not see you and...

Page 14: ...ool kit page 6 2 4 V belt case air filter element page 6 16 5 Rear storage compartment page 3 18 6 Air filter element page 6 16 7 Shock absorber assembly spring preload adjusting ring page 3 19 8 Engi...

Page 15: ...s tool kit page 6 2 4 V belt case air filter element page 6 16 5 Rear storage compartment page 3 18 6 Air filter element page 6 16 7 Shock absorber assembly spring preload adjusting ring page 3 19 8 E...

Page 16: ...nt reservoir cap page 6 14 4 Battery page 6 26 5 Fuses page 6 28 6 Front brake pads page 6 21 7 Coolant level check window page 6 14 8 Engine oil filler cap page 6 10 9 Rear brake pads page 6 21 10 Sh...

Page 17: ...lant reservoir cap page 6 14 4 Battery page 6 26 5 Fuses page 6 28 6 Front brake pads page 6 21 7 Coolant level check window page 6 14 8 Engine oil filler cap page 6 10 9 Rear brake pads page 6 21 10...

Page 18: ...itches page 3 11 3 Speedometer page 3 5 4 Multi function display page 3 6 5 Tachometer page 3 6 6 Right handlebar switches page 3 11 7 Front brake lever page 3 12 8 Throttle grip page 6 17 9 Main swit...

Page 19: ...ACT YOUR DEALER IMMEDIATELY IF IT IS LOST If the code re registering key is lost registe ring new codes in the standard keys is impossible The stan dard keys can still be used to start the vehicle how...

Page 20: ...its are supplied with power the meter lighting taillight license plate light and auxiliary lights come on and the engine can be star ted The key cannot be removed TIP The headlights come on automatica...

Page 21: ...it EAU10941 Parking The steering is locked and the tai llight license plate light and auxiliary lights are on The hazard lights and turn signal lights can be turned on but all other electrical systems...

Page 22: ...come on initially when the key is turned to ON or if the warning light remains on have a Yamaha dealer check the electrical circuit TIP This warning light will come on when the key is turned to ON and...

Page 23: ...to ON or if the indicator light remains on have a Yamaha dealer check the electrical circuit When the key is turned to OFF and 30 seconds have passed the indica tor light will start flashing indicatin...

Page 24: ...eturn to zero r min in order to test the electrical circuit ECA10031 Do not operate the engine in the tachometer red zone Red zone 10000 r min and above EAUS1681 Multi function display EWA12312 Be sur...

Page 25: ...N all of the display segments of the multi function display will appear and then disappear in order to test the electrical circuit Odometer and tripmeter modes Pushing the SELECT button swit ches the...

Page 26: ...creases When the fuel level rea ches the bottom segment near E the fuel level warning indicator and the bottom segment will flash Refuel as soon as possible Coolant temperature meter With the key in t...

Page 27: ...ircuit Self diagnosis device This model is equipped with a self diagnosis device for various electrical circuits If a problem is detected in any of tho se circuits the multi function display will indi...

Page 28: ...tton and the minute digits will start flas hing 4 Push the RESET button to set the minutes 5 Push the SELECT button and then release it to start the clock Ambient temperature display Pushing the SELEC...

Page 29: ...switch to To signal a left hand turn push this switch to When released the switch returns to the center position To cancel the turn signal lights push the switch in after it has returned to the center...

Page 30: ...hen your vehicle is stopped where it might be a traffic hazard ECA10061 Do not use the hazard lights for an extended length of time with the engine not running otherwise the battery may discharge EAU1...

Page 31: ...starts off after the key was turned to ON During this test a clicking noi se can be heard from the front of the vehicle and if either brake lever is even slightly applied a vibration can be felt at t...

Page 32: ...ap can be removed 1 Lock 2 Fuel tank cap To close the fuel tank cap 1 Be sure the match mark is facing forward and then push the fuel tank cap into the original posi tion 1 Match marks 2 Turn the key...

Page 33: ...ay deteriorate painted surfa ces or plastic parts ECA10071 4 Be sure to securely close the fuel tank cap EWA15151 Gasoline is poisonous and can cau se injury or death Handle gasoline with care Never s...

Page 34: ...o not allow the engine to idle more than a few minutes Long idling can cause a build up of heat ECA10701 Use only unleaded gasoline The use of leaded gasoline will cause unrepairable damage to the cat...

Page 35: ...then turn it counter clockwise to OPEN 1 Open TIP Do not push inward when turning the key 3 Fold the seat up 1 Seat open position To close the seat 1 Fold the seat down and then push it down to lock i...

Page 36: ...age 3 17 When storing the Owner s Manual or other documents in the storage com partment be sure to wrap them in a plastic bag so that they will not get wet When washing the vehicle be careful not to l...

Page 37: ...ECA10101 To avoid damaging the mechanism do not attempt to turn beyond the maximum or minimum settings Adjust the spring preload as follows To increase the spring preload and thereby harden the suspe...

Page 38: ...d To open the travel trunk 1 Insert the key into the lock and then turn it clockwise 1 Key 2 Travel trunk lock 3 Unlock 2 Push the button in and then fold the travel trunk lid up WARNING Do not apply...

Page 39: ...ravel trunk 1 Place the travel trunk in the origi nal position Make sure the pro jections on the front bottom side of the travel trunk are inserted into the rear carrier holders and then lock the rear...

Page 40: ...ut off system has been designed to assist the operator in fulfilling the responsibi lity of raising the sidestand before starting off Therefore check this system regularly as described below and have...

Page 41: ...own Does the engine stall The system is OK The scooter can be ridden The sidestand switch may not be working correctly The scooter should not be ridden until checked by a Yamaha dealer The brake switc...

Page 42: ...le check the following points WARNING ITEM CHECKS PAGE Check fuel level in fuel tank Fuel Refuel if necessary 3 15 Check fuel line for leakage Check oil level in engine Engine oil If necessary add rec...

Page 43: ...and tires Check tire condition and tread depth Check air pressure 6 18 6 20 Correct if necessary Brake levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 6 24 Cent...

Page 44: ...o do so will prevent the engine from starting even though the engine will crank when pushing the start switch EAUS1890 Starting the engine ECA10250 See page 5 4 for engine break in instructions prior...

Page 45: ...ECA11041 1 Rear brake lever 2 Front brake lever 3 Start switch 3 If the engine does not start rele ase the start switch wait a few seconds and then try again Each starting attempt should be as short a...

Page 46: ...void braking hard or suddenly especially when leaning over to one side otherwise the sco oter may skid or overturn G Railroad crossings streetcar rails iron plates on road cons truction sites and manh...

Page 47: ...0 mi For this reason you should read the following material carefully Since the engine is brand new do not put an excessive load on it for the first 1000 km 600 mi The various parts in the engine wear...

Page 48: ...ne and then remove the key from the main switch EWA10311 G Since the engine and exhaust system can become very hot park in a place where pedes trians or children are not likely to touch them and be bu...

Page 49: ...y increase your risk of injury or death during service or while using the vehicle If you are not familiar with vehicle service have a Yamaha dealer per form service EWA15121 Turn off the engine when p...

Page 50: ...it are intended to assist you in the performance of pre ventive maintenance and minor repairs However additional tools such as a torque wrench may be necessary to perform certain mainte nance work cor...

Page 51: ...ealer as they require special tools data and technical skills EAU46920 Periodic maintenance chart for the emission control system ODOMETER READING NO ITEM CHECK OR MAINTENANCE JOB ANNUAL 1000 km 6000...

Page 52: ...ation fluid level and 3 Front brake vehicle for fluid leakage Replace brake pads Whenever worn to the limit Check operation fluid level and 4 Rear brake vehicle for fluid leakage Replace brake pads Wh...

Page 53: ...ate with silicone grease 12 Rear brake lever pivot shaft Lubricate with silicone grease Sidestand Check operation 13 Lubricate with lithium soap centerstand based grease 14 Sidestand switch Check oper...

Page 54: ...ansmission Check vehicle for oil leakage oil Change 21 V belt Replace When the V belt replacement indicator flashes every 18000 km 10500 mi 22 Front and rear brake switches Check operation 23 Moving p...

Page 55: ...elt air filter element needs to be serviced more fre quently when riding in unusually wet or dusty areas G Hydraulic brake service After disassembling the brake master cylinders and calipers always ch...

Page 56: ...out from the back side of the cowling as shown 2 Remove the screws and then pull the cowling off as shown 1 Cowling A 1 Cowling A To install the cowling 1 Place the cowling in the original position a...

Page 57: ...ark plug should be a medium to light tan the ideal color when the vehicle is ridden normally If the spark plug shows a distinctly different color the engine could be operating improperly Do not attemp...

Page 58: ...the oil settles remove the oil filler cap wipe the dipstick clean insert it back into the oil filler hole wit hout screwing it in and then remove it again to check the oil level TIP The engine oil sh...

Page 59: ...ng the bolts 1 Oil filter element cover 6 Remove the oil filter element and O ring 1 Oil filter element 2 O ring 3 Oil filter element cover 7 Check the O ring for damage and replace it if necessary 8...

Page 60: ...tart the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cau se 13 Turn the engine off and then ch...

Page 61: ...r In addition the final trans mission oil must be changed as follows at the intervals specified in the periodic maintenance and lubrication chart 1 Start the engine warm up the final transmission oil...

Page 62: ...on a level surfa ce and hold it in an upright posi tion TIP G The coolant level must be chec ked on a cold engine since the level varies with engine tempera ture G Make sure that the vehicle is positi...

Page 63: ...n If water has been added to the coolant have a Yamaha dealer check the anti freeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced ECA10472 1 Coo...

Page 64: ...removing the screws 1 Air filter case cover 2 Screw 3 Air filter element 3 Pull the air filter element out 4 Insert a new air filter element into the air filter case 5 Install the air filter case cov...

Page 65: ...e throttle cable free play should measure 3 0 5 0 mm 0 12 0 20 in at the inner edge of the throttle grip Periodically check the throttle cable free play and if necessary adjust it as follows TIP The e...

Page 66: ...m loss of control G The tire air pressure must be checked and adjusted on cold tires i e when the temperatu re of the tires equals the ambient temperature G The tire air pressure must be adjusted in a...

Page 67: ...w have been approved for this model by Yamaha Motor Espa a S A EWA10470 G Have a Yamaha dealer replace excessively worn tires Besides being illegal operating the vehicle with excessively worn tires de...

Page 68: ...amage is found have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A deformed or crac ked wheel must be replaced G The wheel should be balanced whenever either...

Page 69: ...or groove Each front brake pad is provided with wear indicator grooves which allow you to check the brake pad wear wit hout having to disassemble the brake To check the brake pad wear check the wear i...

Page 70: ...d replenish if necessary A low bra ke fluid level may indicate worn brake pads and or brake system leakage If the brake fluid level is low be sure to check the brake pads for wear and the brake system...

Page 71: ...ake fluid Have a Yamaha dealer change the brake fluid at the intervals specified in the TIP after the periodic maintenan ce and lubrication chart In addition have the oil seals of the master cylin der...

Page 72: ...ed at the intervals specified in the perio dic maintenance and lubrication chart EAU23213 Checking and lubricating the centerstand and sidestand 1 Sidestand 1 Centerstand The operation of the centerst...

Page 73: ...brication chart To check the condition 1 Check the inner tubes for scrat ches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level surfa ce and hold it in an upright...

Page 74: ...arings The front and rear wheel bearings must be checked at the intervals spe cified in the periodic maintenance and lubrication chart If there is play in the wheel hub or if the wheel does not turn s...

Page 75: ...harge a VRLA Valve Regulated Lead Acid battery a special cons tant voltage battery charger is required Using a conventional bat tery charger will damage the bat tery To store the battery 1 If the vehi...

Page 76: ...of the specified amperage WARNING Do not use a fuse of a higher ampera ge rating than recommended to avoid causing extensive damage to the electrical sys tem and possibly a fire EWA15131 TIP Fuse tong...

Page 77: ...el is equipped with quartz bulb headlights If a headlight bulb burns out have a Yamaha dealer replace it and if necessary adjust the headlight beam Specified fuses Main fuse 30 0 A Headlight fuse 15 0...

Page 78: ...ar turn signal light bulb 1 Place the vehicle on the centers tand 2 Open the seat See page 3 17 3 Remove panel A See page 6 8 4 Remove the tail brake light unit by removing the screws TIP For the Busi...

Page 79: ...ir original position to avoid dust and water from entering 9 Place the tail brake light unit in the original position and then install the screws 10 Install the panel 11 Close the seat EAU47910 Replac...

Page 80: ...ng and loss of power The following troubleshooting charts represent quick and easy procedures for checking these vital systems your self However should your scooter require any repair take it to a Yam...

Page 81: ...ove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not sta...

Page 82: ...he cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soo...

Page 83: ...outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors inclu ding the spark plug cap are tightly installed 3...

Page 84: ...nge and then rinse thoroughly with clean water Use a toothbrush or bottle brush for hard to reach areas Stub born dirt and insects will come off more easily if the area is covered with a wet cloth for...

Page 85: ...y will wear away the paint TIP G Consult a Yamaha dealer for advice on what products to use G Washing rainy weather or humid climates can cause the headlight lens to fog Turning the headlight on for a...

Page 86: ...ectrodes while turning the engine over EWA10951 4 Lubricate all control cables and the pivoting points of all levers and pedals as well as of the sidestand centerstand 5 Check and if necessary correct...

Page 87: ...E 10W 30 SAE 10W 40 SAE 15W 40 SAE 20W 40 or SAE 20W 50 Recommended engine oil grade API service SG type or higher JASO stan dard MA Engine oil quantity Without oil filter element replacement 1 40 L 1...

Page 88: ...RIP METZELER FEELFREE Loading Maximum load YP125R 182 kg 401 lb YP125RA 179 kg 395 lb YP125R Sport 180 5 kg 398 lb YP125RA Business 171 8 kg 379 lb Tire air pressure measured on cold tires Loading con...

Page 89: ...iary light 12 V 5 0 W x 2 License plate light 12 V 5 0 W x 1 Meter lighting 12 V 2 0 W x 3 High beam indicator light 12 V 1 4 W x 1 Turn signal indicator light 12 V 1 4 W x 2 Engine trouble warning li...

Page 90: ...ber 1 Vehicle identification number The vehicle identification number is stamped into the frame TIP The vehicle identification number is used to identify your vehicle and may be used to register it wi...

Page 91: ...tem 3 22 Immobilizer system 3 1 Immobilizer system indicator light 3 5 Indicator and warning lights 3 4 L License plate light bulb replacing 6 31 M Main switch steering lock 3 2 Maintenance and lubric...

Page 92: ...39D F819D E2 2 8 10 21 53 P gina 92...

Page 93: ...39D F819D E2 2 8 10 21 53 P gina 93...

Page 94: ...39D F819D E2 2 8 10 21 53 P gina 94...

Page 95: ...39D F819D E2 2 8 10 21 53 P gina 95...

Page 96: ...YAMAHA MOTOR ESPA A S A PRINTED IN THE NETHERLANDS 2010 07 E 39D F819D E2 2 8 10 21 53 P gina 96...

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