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Yamaha XL700 WaveRunner 2001, Owner'S/Operator'S Manual

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Yamaha XL700 WaveRunner 2001 Owner'S/Operator'S Manual Download Page 79

E

4

EJU01086 

MAINTENANCE AND 

CARE

Storage 

......................................................4-1

Flushing the cooling system  ..................4-1
Lubrication ..............................................4-3
Fuel system ............................................4-4
Battery ....................................................4-5
Cleaning the watercraft ..........................4-6

Maintenance and adjustments 

..............4-7

Owner’s/Operator’s Manual and 
tool kit  .....................................................4-8
Periodic maintenance chart ...................4-9
Inspecting the fuel system ...................4-10
Inspecting the oil injection system .......4-12
Inspecting the steering cable ...............4-13
Inspecting and adjusting the 
throttle cable .........................................4-13
Cleaning and adjusting the 
spark plugs ...........................................4-14
Lubrication points .................................4-15
Adjusting the choke cable ....................4-17
Inspecting the battery  ..........................4-18
Adjusting the carburetor  ......................4-20
Replacing the fuse  ...............................4-21
Bleeding the oil injection pump ............4-21

Specifications 

........................................4-22

E_F0M-13.book  Page 1  Monday, July 2, 2001  5:44 PM

Summary of Contents for XL700 WaveRunner 2001

Page 1: ...ly 2001 1 5 1 CR F0M F8199 13 XL700 A E Printed on recycled paper YAMAHA MOTOR CORPORATION USA READ THIS MANUAL CAREFULLY BEFORE OPERATION OWNER S OPERATOR S MANUAL LIT 18626 04 39 XL700 U S A Edition...

Page 2: ......

Page 3: ...ft is subse quently sold EJU01204 Important manual information In this manual information of particular importance is distinguished in the following ways The Safety Alert Symbol means ATTENTION BECOME...

Page 4: ...E_F0M 13 book Page 2 Monday July 2 2001 5 44 PM...

Page 5: ...S MANUAL CAREFULLY BEFORE OPERATING YOUR WATERCRAFT GENERAL AND SAFETY INFORMATION 1 FEATURES AND FUNCTIONS 2 OPERATION 3 MAINTENANCE AND CARE 4 TROUBLESHOOTING AND EMERGENCY PROCEDURES 5 APPENDIX 6 E...

Page 6: ...E_F0M 13 book Page 4 Monday July 2 2001 5 44 PM...

Page 7: ...ation 1 8 Limitations on who may operate the watercraft 1 8 Cruising limitations 1 9 Operation requirements 1 10 Recommended equipment 1 12 Hazard information 1 13 Watercraft characteristics 1 13 Wate...

Page 8: ...D numbers in a separate place in case your watercraft is stolen EJU00995 Primary Identification PRI ID number The PRI ID number is stamped on a label 1 attached to the inside of the engine compart men...

Page 9: ...This label is attached to the electrical box and muffler 1 Emission control information label EJU01127 Manufactured date label This label is attached to the electrical box and muffler 2 Manufactured d...

Page 10: ...1 3 E EJU00998 Important labels EJU01351 Label location E_F0M 13 book Page 3 Monday July 2 2001 5 44 PM...

Page 11: ...1 4 E EJU01352 Warning labels 1 2 E_F0M 13 book Page 4 Monday July 2 2001 5 44 PM...

Page 12: ...7 8 Do not add gasoline to oil tank Fire or explosion could result WARNING RECOMMENDED OIL YAMALUBE 2 W or an equivalent TC W3 certified oil YAMAHA F0M U41E3 21 5 E_F0M 13 1 fm Page 5 Tuesday July 3 2...

Page 13: ...1 6 E EJU01353 Caution labels 9 0 B A E_F0M 13 book Page 6 Monday July 2 2001 5 44 PM...

Page 14: ...labels C D Do not add gasoline to oil tank Fire or explosion could result WARNING RECOMMENDED OIL YAMALUBE 2 W or an equivalent TC W3 certified oil YAMAHA F0M U41E3 21 F E G E_F0M 13 book Page 7 Monda...

Page 15: ...d in these materials EJU01159 Limitations on who may operate the watercraft Yamaha recommends a minimum opera tor age of 16 years old Adults must supervise use by minors Know the operator age and trai...

Page 16: ...rp turns or jumping wakes or waves can increase the risk of back spinal injury paralysis facial injuries and bro ken legs ankles and other bones Do not jump wakes or waves Do not operate the watercraf...

Page 17: ...near the jet thrust nozzle Normal swimwear does not adequately protect against forceful water entry into rectum or vagina All riders must wear a wetsuit bottom or clothing that provides equivalent pr...

Page 18: ...ch as your riding environment and your riding style and ability Also consider the likelihood of traffic congestion and the water surface conditions If you decide to wear a helmet based upon your ridin...

Page 19: ...hind you before making a turn See Rules of the Road on pages 1 16 to 1 19 This watercraft is included in the Class A inboard boat classification of the U S Coast Guard A watercraft of this type MUST c...

Page 20: ...letely produces only min imum thrust If you are traveling at speeds above trolling you will have rapidly decreasing ability to steer without throttle You may still have some turning ability immediatel...

Page 21: ...d to pull a ski tow rope do not attach the tow rope to any other location It is the watercraft operator s responsibility to be alert to the safety of the water skier and others Know and follow all sta...

Page 22: ...until the watercraft is well away from the skier and slack in the towrope is taken up Make sure that the rope is not looped around anything After checking that the skier is ready and that there is no...

Page 23: ...essel has the right of way it is called the stand on vessel The vessel that does not have the right of way is called the give way or burdened vessel These rules determine which vessel has the right of...

Page 24: ...are meeting another power vessel head on and are close enough to run the risk of collision neither of you has the right of way Both of you should alter course to avoid an accident You should keep the...

Page 25: ...less of position Fishing vessels can not however impede the passage of other vessels in narrow channels Sailing vessel right of way Sailing vessels should normally be given the right of way The except...

Page 26: ...rk ers are white with black letters and orange borders They signify speed zones restricted areas danger areas and general information Remember markings may vary by geo graphic location Always consult...

Page 27: ...ing course available to the public Upon successful completion of 80 percent or better the user can request a certificate of completion by mail or can download one immediately The Online Boating Safety...

Page 28: ...homes and waterfowl nesting areas or other wildlife areas and keep a respectful distance from fishermen other boats swimmers and populated beaches When travel in areas like these is unavoid able ride...

Page 29: ...ller cap 2 7 Oil tank filler cap 2 7 Fuel cock knob 2 8 Engine stop switch 2 9 Engine shut off switch 2 9 Choke knob 2 9 Throttle lever 2 10 Start switch 2 10 Cooling water pilot outlet 2 11 Steering...

Page 30: ...control direction 7 Fuel tank filler cap 8 Rope hole Use to attach a rope for mooring only 9 Oil tank filler cap 0 Choke knob Use to start a cold engine A Footwell Use to place feet for balance B Foo...

Page 31: ...the watercraft 4 Engine shut off switch Remove the clip to stop the engine and dis able it from starting 5 Start switch Push to start the engine 6 Oil level warning lamp 7 Throttle lever Use to accel...

Page 32: ...ke noise 2 Spark plugs caps 3 Electrical box Protects electrical components from water 4 Spark plug lead 5 Muffler 6 Fuel tank 7 Oil tank 8 Fuel filter 9 Flush hose connector Use to flush the engine c...

Page 33: ...he rear seat Pull the rear seat latch 1 up and then pull the seat off To install the rear seat Insert the projections on the front of the seat into the stays on the deck and then push the rear of the...

Page 34: ...s 1 on both sides up and then lift the seat and pull it off To install the front seat Insert the projections on the front of the seat into the stays on the deck and then push the rear of the seat down...

Page 35: ...d push the latch 1 down and then lift the hood up To close the hood push the hood down to lock it in place NOTE Make sure that the hood is properly secured before operating the watercraft E_F0M 13 boo...

Page 36: ...er craft EJU01214 Oil tank filler cap To remove the oil tank filler cap 1 Open the hood See page 2 6 for hood 2 Turn the filler cap 2 counterclockwise To install the oil tank filler cap Install the fi...

Page 37: ...t running ON With the fuel cock knob in this position fuel flows to the carburetors Turn the fuel cock knob to this position when starting the engine and operating the watercraft RES This indicates re...

Page 38: ...watercraft WARNING Always attach the engine shut off cord to your wrist and the clip to the engine shut off switch BEFORE starting the engine To prevent accidental starting of the engine or unauthoriz...

Page 39: ...e throttle lever to decrease engine speed or to return it to the idle posi tion EJU01019 Start switch Push the start switch 1 green button to start the engine NOTE The engine will not start when the c...

Page 40: ...heck for the cause See pages 2 12 and 5 3 for further instructions NOTE If the cooling water passages are dry it will take about 20 seconds for the water to reach the outlet after the engine is starte...

Page 41: ...watercraft and then check the intake grate and impeller for clogging WARNING Before attempting to remove weeds or debris from the intake grate or impeller shut the engine off and remove the clip from...

Page 42: ...as possi ble NOTE The lamp will light up for 2 seconds after starting the engine to check the lamp operation If the warning lamp blinks with adequate oil in the tank check for a clogged oil fil ter E...

Page 43: ...To open the front storage compartment pull the hood latch 1 up and then open the hood To close the front storage compartment push down on the rear of the hood until it latches securely NOTE The lower...

Page 44: ...l it locks securely Glove compartment Capacity 1 7L 0 45USgal 0 37Impgal Load limit 1 kg 2 2 lb EJU01376 Seat storage compartment The seat storage compartment 6 is located under the rear seat To open...

Page 45: ...ving the watercraft 3 18 Operating your watercraft 3 19 Getting to know your watercraft 3 19 Learning to operate your watercraft 3 19 Riding watercraft with passengers 3 20 Starting the watercraft 3 2...

Page 46: ...rea Do not stand or sit on the watercraft while refueling in case of fire Take care not to spill gasoline If gaso line spills wipe it up immediately with dry rags Always properly dispose of gasoline s...

Page 47: ...ratings Gasohol containing methanol is not rec ommended by Yamaha because it can cause fuel system damage or engine perfor mance problems EJU01044 2 stroke engine oil If YAMALUBE 2 W is not available...

Page 48: ...all seats so you can watch the fuel level See page 2 6 for hood and pages 2 4 and 2 5 for seats 2 Open the fuel tank filler cap and slowly add fuel to the fuel tank 3 Stop filling when the fuel just...

Page 49: ...roper oil flow otherwise engine damage may occur If bleeding of the oil pump is necessary have a Yamaha dealer bleed it 1 Open the hood and remove the front stor age compartment Also remove all seat s...

Page 50: ...if necessary 3 7 Throttle Check that the throttle lever springs back 3 10 Steering system Check for proper steering system operation 3 10 Fuel and oil Check fuel and oil level and add if necessary Che...

Page 51: ...ment could result in fire or explosion Do not start the engine if there is a fuel leak or a loose electrical connection EJU01242 Fuel and oil systems Check the fuel system for leakage cracks or malfun...

Page 52: ...e bilge Excessive water in the bilge can splash into the carburetor and engine which could cause engine damage To remove water from the bilge 1 Remove the stern drain plugs 2 Raise the bow of the wate...

Page 53: ...on Loss of battery power may leave you stranded Never operate the watercraft if the battery does not have sufficient power to start the engine or if it shows any other signs of decreased power Make su...

Page 54: ...l the fire extinguisher container on the seat and secure it with the bands 3 NOTE See the instructions supplied by the fire extinguisher manufacturer for checking the fire extinguisher Always keep the...

Page 55: ...ove smoothly through its full range of operation and should spring back to the idle position when released EJU01057 Steering system Check for looseness in the handlebars Turn them as far as possible t...

Page 56: ...e page 5 3 for jet intake cleaning procedures WARNING Keep away from intake grate while engine is on Items such as long hair loose clothing or PFD straps can become entangled in moving parts resulting...

Page 57: ...the engine shut off cord 5 to remove the clip 4 from the engine shut off switch Verify that the engine stops immediately See pages 3 15 to 3 18 for information on proper operation of the start switch...

Page 58: ...in The engine break in period is essential to allow the various components of the engine to wear and polish themselves to the correct operating clearances This ensures proper performance and promotes...

Page 59: ...or less until the first tankful of fuel has been used 5 Fill the tank with straight gasoline and then proceed with normal operation CAUTION Failure to follow the engine break in pro cedure properly ca...

Page 60: ...n an open area 1 Launch the watercraft in water free from weeds and debris and at least 60 cm 2 ft deep WARNING Never operate in water that is less than 60 cm 2 ft deep otherwise you increase your cha...

Page 61: ...off cord is not frayed or broken and keep it free from the handlebars so the engine stops if the operator falls off The engine shut off cord may not pull free if wrapped around the handlebars when the...

Page 62: ...to run CAUTION Never push the start switch while the engine is running Do not operate the start switch for more than 5 seconds otherwise the battery will be discharged and the engine will not start A...

Page 63: ...Shutting off the engine can cause you to hit an obsta cle you are attempting to avoid A colli sion could result in severe injury or death EJU01067 Leaving the watercraft If leaving the watercraft rem...

Page 64: ...he maximum load limit or allow more than 3 persons or 2 persons if a water skier is being pulled to ride the water craft at one time EJU01191 Learning to operate your watercraft Before operating the w...

Page 65: ...on board the watercraft handles differently and is not as easy to maneuver so operating it requires a higher degree of skill Before attempting to operate the water craft with passengers on board the...

Page 66: ...other boats Do not go near others to spray or splash them with water Avoid sharp turns or other maneuvers that make it hard for others to avoid you or understand where you are going Avoid areas with...

Page 67: ...shut off switch 3 Grip the handlebars with both hands place both feet on the floor of the foot well start the engine and start off EJU01074 Starting from a dock 1 Board the watercraft from the side 2...

Page 68: ...watercraft and place both hands on the boarding plat form pull yourself up and then grasp the handgrip with one hand 2 Pull yourself up to a kneeling position on the platform and then move to the seat...

Page 69: ...ff switch 2 Have the passenger move to the rear of the watercraft 3 Have the passenger get on board and sit on the seat If a second passenger is getting on have him or her follow the same procedure NO...

Page 70: ...e clip on the lanyard to the engine shut off switch Start the engine and keep it at idle 3 The passenger pulls himself up on the platform kneels down then crawls onto the seat as the watercraft accele...

Page 71: ...irst tilt the watercraft so the port side is down by using your weight to press down on the gunwale CAUTION Do not turn the watercraft over counter clockwise otherwise water may leak into the carburet...

Page 72: ...produces lower thrust so the watercraft will turn more gradually C Releasing the throttle completely pro duces only minimum thrust If you are traveling at speeds above trolling you will have rapidly...

Page 73: ...n could result in severe injury or death When operating at higher speeds make gradual turns or slow down before turning Sharp high speed turns may cause the watercraft to slide side ways or spin throw...

Page 74: ...as soon as the throttle lever is released but will coast for a distance before fully stopping If you are not sure you can stop in time before hitting an obstacle apply throttle and turn in another di...

Page 75: ...that no obstructions boats or swimmers are close to the watercraft Reduce speed about 95 m 310 ft away from the dock 2 Slowly approach the dock and stop the engine just before coming alongside it EJU0...

Page 76: ...ing system that removes water from the engine compartment while you are underway However some residual water will remain 4 Put the watercraft in a horizontal posi tion 5 Flush the cooling system to pr...

Page 77: ...sing the engine or engine compartment as severe engine damage could result 9 Wipe the engine and engine compart ment dry with a clean cloth repeat step 3 if necessary 10 Wipe the hull handlebars and j...

Page 78: ...hazard When transporting the watercraft on a trailer secure the tie downs to the trailer through the bow eye and stern rope holes CAUTION Do not route ropes or tie downs over the seat as they may leav...

Page 79: ...rt 4 9 Inspecting the fuel system 4 10 Inspecting the oil injection system 4 12 Inspecting the steering cable 4 13 Inspecting and adjusting the throttle cable 4 13 Cleaning and adjusting the spark plu...

Page 80: ...iced by a Yamaha dealer prior to stor age However the following procedures can be performed by the owner EJU01088 Flushing the cooling system Flushing the cooling system is essential to prevent the co...

Page 81: ...on until water flows out continually from the cooling water pilot outlet 5 Run the engine at idling speed for about 3 minutes watching the engine condition If the engine stops while flushing turn the...

Page 82: ...on the silencer 2 Start the engine with the watercraft in a well ventilated area 3 With the engine running at a fast idle quickly spray as much rust inhibitor as possible through the hole in the silen...

Page 83: ...nce of Yamaha Fuel Stabi lizer and Conditioner to each gallon of fuel NOTE Use of Yamaha Fuel Stabilizer and Condi tioner eliminates the need to drain the fuel system If the fuel system is to be drain...

Page 84: ...discharge electricity by itself while storing CAUTION The battery may be impossible to use again if you store it for a longer time without recharging Recharge the battery periodically NOTE The batter...

Page 85: ...water Drain off all water and wipe up remaining moisture with clean dry rags 3 Spray the engine s exterior with Yamaha Silicone Protectant and Lubricant 4 Wax the hull with a non abrasive wax such as...

Page 86: ...h are not qualitatively equivalent to gen uine Yamaha parts are not covered by the limited warranty WARNING Be sure to turn off the engine when you perform maintenance unless oth erwise specified othe...

Page 87: ...compart ment 1 is provided on the watercraft for the manual and tool kit NOTE To protect these materials from water dam age it would be a good idea to put them in a waterproof bag If your Owner s Oper...

Page 88: ...rs ITEM 3 months 6 months 6 months 12 months Spark plug Inspect clean adjust 4 14 Lubrication points Lubricate 4 15 Intermediate housing Lubricate 1 2 2 4 17 Fuel system Inspect 4 10 Fuel filter Check...

Page 89: ...lacement as required If repair is necessary consult a Yamaha dealer Check Carburetor for leakage Fuel pump for malfunction or leakage Fuel tank for water or dirt Fuel tank for damage cracks or leakage...

Page 90: ...r if necessary WARNING Do not try to replace the fuel filter your self An incorrectly installed filter can leak gasoline which could lead to fire or explosion If necessary have a Yamaha dealer replace...

Page 91: ...or damage or cracks Oil filter for dirt Oil pump for leakage EJU01101 Oil tank Check the oil tank for leakage or water in the tank If water is found in the oil injection system or if the oil tank need...

Page 92: ...djusted have a Yamaha dealer service it Distance A and B A B EJU01104 Inspecting and adjusting the throttle cable Check that the throttle cable moves back to the set position smoothly and that free pl...

Page 93: ...park plug peri odically heat and deposits will cause the spark plug to slowly break down and erode If electrode erosion becomes excessive or if carbon and other deposits are excessive replace the spar...

Page 94: ...to the correct torque with a torque wrench as soon as possible WARNING Be careful not to damage the insulator when removing or installing a spark plug A damaged insulator could allow sparks to escape...

Page 95: ...ibitor into the outer cable Refit the seal securely Steering cable handlebar end Steering handle pivot shaft If the steering pivot shaft becomes loose tighten the band 1 until a satisfactory feel is o...

Page 96: ...or 6 months 6 0 8 0 cm3 0 20 0 27 oz EJU01261 Adjusting the choke cable Check that the choke cable is properly adjusted 1 Pull the choke knob out until it stops and then release the knob The knob sho...

Page 97: ...yes Flush with water for 15 minutes and get prompt medical attention Batteries produce explosive gases Keep sparks flame cigarettes etc well away If using or charging the battery in an enclosed space...

Page 98: ...ery charger instructions carefully before charg ing and follow the points below 1 Remove all caps from the battery cell 2 Add distilled water to the specified level if the electrolyte level is low 3 S...

Page 99: ...ory after many tests If the settings are disturbed by someone who does not have the necessary technical knowledge poor engine performance and damage may result EJU01303 Adjusting the trolling speed 1...

Page 100: ...uses of higher amperage that those recommended Substitution of a fuse of improper rating can cause exten sive electrical system damage and possi ble fire Fuse amperage 10 A EJU01112 Bleeding the oil i...

Page 101: ...Lubrication system Oil injection Cooling system Water cooled Starting system Electric starter Ignition system C D I Spark plug BR8HS Spark plug gap mm in 0 6 0 7 0 024 0 028 Battery capacity V AH 12 1...

Page 102: ...E MEMO E_F0M 13 book Page 23 Monday July 2 2001 5 44 PM...

Page 103: ...ROCEDURES Troubleshooting 5 1 Troubleshooting chart 5 1 Emergency procedures 5 3 Cleaning the jet intake and impeller 5 3 Jumping the battery 5 4 Towing the watercraft 5 6 Submerged watercraft 5 7 E_F...

Page 104: ...4 19 Poor terminal connec tions Tighten as required 4 19 Terminal corroded Clean 4 5 Starter motor Faulty Have serviced by Yamaha dealer Starter motor turns over Fuel cock Turned to OFF Turn the fuel...

Page 105: ...ment Adjust idle 4 20 Clogged Have serviced by Yamaha dealer Warning light or indicator blinks Fuel level Empty Refill as soon as possi ble 3 3 Oil filter clogged Clean 4 12 Watercraft slow or loses p...

Page 106: ...engine before beaching the watercraft WARNING Before attempting to remove weeds or debris from the jet intake or impeller areas shut the engine off and remove the clip from the engine shut off switch...

Page 107: ...ery has run down the engine can be started using a 12 volt bat tery and jumper cables WARNING Battery electrolyte is poisonous and dan gerous causing severe burns etc Elec trolyte contains sulfuric ac...

Page 108: ...aft battery Be sure all connec tions are secure and correct before attempting to start the engine Any wrong connection may damage the elec trical system 4 Start the engine and then disconnect the cabl...

Page 109: ...p out of the water during towing to prevent water from entering the engine compart ment WARNING The watercraft should only be towed in an emergency The tow line should be long enough so that the water...

Page 110: ...talling the spark plugs crank the engine until all the water in the cylinders has been drained 5 Install the stern drain plugs and the spark plugs 6 Turn the fuel cock to ON 7 Launch the watercraft in...

Page 111: ...E 6 EJU01124 APPENDIX Limited warranty 6 1 YAMAHA EXTENDED SERVICE Y E S 6 3 Index 6 4 E_F0M 13 book Page 1 Monday July 2 2001 5 44 PM...

Page 112: ...wner s Operator s Manual The owner of the watercraft shall give notice to an authorized Yamaha dealer of any and all apparent defects within ten 10 days of dis covery and make the watercraft available...

Page 113: ...tercraft before sale 2 Explain the operation maintenance and warranty requirements to your satisfaction at the time of sale and upon your request at any later date In addition each Yamaha dealer is he...

Page 114: ...ur because your Yamaha needs covered service replacement vehicle rental emergency towing phone calls even food and lodging when you are away from home This superb cover age goes into effect when you p...

Page 115: ...1 1 Engine shut off cord lanyard 3 11 Engine shut off switch 2 9 Engine stop switch 2 9 Enjoy your watercraft responsibly 1 21 F Filling the fuel tank 3 3 Filling the oil tank 3 4 Fire extinguisher 3...

Page 116: ...eplacing the fuse 4 21 Riding watercraft with passengers 3 20 Rough water operation 3 30 Rules of the Road 1 16 Rules when encountering vessels 1 17 S Safety information 1 8 Sailing vessel right of wa...

Page 117: ......

Page 118: ...ly 2001 1 5 1 CR F0M F8199 13 XL700 A E Printed on recycled paper YAMAHA MOTOR CORPORATION USA READ THIS MANUAL CAREFULLY BEFORE OPERATION OWNER S OPERATOR S MANUAL LIT 18626 04 39 XL700 U S A Edition...

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