Yamaha X Max 400 Owner'S Manual Download Page 53

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PERIODIC MAINTENANCE AND ADJUSTMENT

6-10

2. Remove the cowling screws, and

then pull it off.

3. Remove the battery bracket bolts,

and then pull it off.

4. Remove the battery bracket and

panel assembly by pulling it off as
shown.

To install the panel

1. Place the battery bracket and

panel assembly in the original po-
sition, and then install the bolts.

2. Place the cowling in the original

position, and then install the
screws.

3. Place the under cowling in the

original position, and then install
the quick fastener.

TIP

To install the quick fastener, push the
center pin out so that it will protrude
from the fastener head, insert the fas-
tener into the under cowling, and then
push the protruding pin in until it is
flush with the fastener head.

1. Cowling
2. Quick fastener

1. Screw
2. Cowling

ZAUM1042

ZAUM1043

1. Panel D
2. Bracket
3. Bolt

ZAUM1045

U1SDE1E0.book Page 10 Monday, September 23, 2013 3:55 PM

Summary of Contents for X Max 400

Page 1: ...DIC183 YP400R YP400RA OWNER S MANUAL Read this manual carefully before operating this vehicle 1SD F8199 E1 English E ...

Page 2: ... Hereby declare that the product Type designation 5SL 00 is in compliance with following norm s or documents R TTE Directive 1999 5 EC EN300 330 2 v1 3 1 2006 01 EN300 330 2 v1 5 1 2010 02 EN60950 1 2006 A11 2009 Two or Three Wheel Motor Vehicles Directive 97 24 EC Chapter 8 EMC 1 2 3 4 Version up the norm of EN60950 to EN60950 1 To change company name version up of the following norm EN300 330 2 ...

Page 3: ...nd injury In addition the many tips given in this manual will help keep your scooter in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cu...

Page 4: ...tial personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NO...

Page 5: ...R S MANUAL 2013 by MBK INDUSTRIE 1st edition September 2013 All rights reserved Any reprinting or unauthorized use without the written permission of MBK INDUSTRIE is expressly prohibited Printed in France U1SDE1E0 book Page 2 Monday September 23 2013 3 55 PM ...

Page 6: ...e chart for the emission control system 6 3 General maintenance and lubrication chart 6 4 Removing and installing panels 6 8 Checking the spark plug 6 11 Engine oil and oil filter element 6 13 Final transmission oil 6 15 Coolant 6 16 Air filter elements and check hoses and V belt case air filter element 6 18 Checking the throttle grip free play 6 20 Valve clearance 6 20 Tires 6 21 Cast wheels 6 22...

Page 7: ...ooting charts 6 36 SCOOTER CARE AND STORAGE 7 1 Matte color caution 7 1 Care 7 1 Storage 7 4 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 INDEX 10 1 U1SDE1E0 book Page 2 Monday September 23 2013 3 55 PM ...

Page 8: ...t you Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 4 1 for a list of pre operation checks This scooter is designed to carry the operator and a passenger The failure of motorists to detect and recogniz...

Page 9: ...main tain control of the scooter The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This scooter is designed for on road use only It is not suitabl...

Page 10: ...ged To avoid the possibility of an accident use extreme caution when adding cargo or acces sories to your scooter Use extra care when riding a scooter that has added cargo or accessories Here along with the information about accessories be low are some general guidelines to fol low if loading cargo to your scooter The total weight of the operator pas senger accessories and cargo must not exceed th...

Page 11: ...in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the per formance of your scooter Careful ly inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit suspension travel steering travel or control ...

Page 12: ...k Choose the lo cation for the straps carefully so the straps will not rub against painted surfaces during transport The suspension should be com pressed somewhat by the tie downs if possible so that the scooter will not bounce exces sively during transport EAU57600 Further safe riding points Be sure to signal clearly when making turns Braking can be extremely difficult on a wet road Avoid hard br...

Page 13: ...y colored jacket Do not carry too much luggage on the scooter An overloaded scoot er is unstable Use a strong cord to secure any luggage to the carri er if equipped A loose load will affect the stability of the scooter and could divert your attention from the road See page 1 3 U1SDE1E0 book Page 6 Monday September 23 2013 3 55 PM ...

Page 14: ... Coolant level check window page 6 16 6 Rear storage compartment page 3 16 7 V belt case air filter element page 6 18 8 Shock absorber assembly spring preload adjusting ring page 3 18 9 Air filter element left page 6 18 10 Engine oil filter element page 6 13 11 Sidestand page 3 18 12 Front brake pads page 6 24 U1SDE1E0 book Page 1 Monday September 23 2013 3 55 PM ...

Page 15: ...ab bar page 5 2 2 Seat page 3 16 3 Fuel tank cap page 3 13 4 Fuses page 6 31 5 Centerstand page 6 27 6 Air filter element right page 6 18 7 Shock absorber assembly spring preload adjusting ring page 3 18 U1SDE1E0 book Page 2 Monday September 23 2013 3 55 PM ...

Page 16: ...3 5 4 Multi function display page 3 6 5 Tachometer page 3 6 6 Right handlebar switches page 3 10 7 Front brake lever page 3 11 8 Throttle grip page 6 20 9 Front storage compartment B page 3 16 10 Main switch steering lock page 3 2 11 Coolant level check window page 6 16 12 Front storage compartment A page 3 16 U1SDE1E0 book Page 3 Monday September 23 2013 3 55 PM ...

Page 17: ...IATELY IF IT IS LOST If the code re reg istering key is lost registering new codes in the standard keys is impossible The standard keys can still be used to start the vehicle however if code re registering is required i e if a new standard key is made or all keys are lost the entire immobi lizer system must be replaced Therefore it is highly recom mended to use either standard key and keep the cod...

Page 18: ...and only use it for code re registering EAU34122 ON All electrical circuits are supplied with power the meter lighting taillight li cense plate light and auxiliary lights come on and the engine can be start ed The key cannot be removed TIP The headlights come on automatically when the engine is started and stay on until the key is turned to OFF or the sidestand is moved down EAU10662 OFF All elect...

Page 19: ... are off The key can be re moved The steering must be locked before the key can be turned to NOTICE ECA11021 Do not use the parking position for an extended length of time other wise the battery may discharge EAU49394 Indicator lights and warning lights EAU11031 Turn signal indicator lights and The corresponding indicator light flashes when the turn signal switch is pushed to the left or right 1 T...

Page 20: ...h 6 mi h or high er The ABS may not work correctly If any of the above occurs have a Yamaha dealer check the system as soon as possible See page 3 12 for an expla nation of the ABS WARNING EWA16041 If the ABS warning light does not go off after traveling at a speed of 10 km h 6 mi h or higher or if the warning light comes on or flashes while riding the brake system re verts to conventional braking...

Page 21: ...f the self diagnosis device EAUS1861 Speedometer UK ONLY The speedometer shows the riding speed When the key is turned to ON the speedometer needle will sweep once across the speed range and then re turn to zero in order to test the electri cal circuit 1 Speedometer 1 Speedometer ZAUM1005 OIL CHANGE 1 ZAUM1006 0 OIL CHANGE 30 MPH km h 20 10 40 50 6070 80 90 100120 1 4 0 1 6 0 180 80 60 4 0 20 100 ...

Page 22: ...ti function display is equipped with the following a fuel meter a coolant temperature meter an odometer two tripmeters which show the distance traveled since they were last set to zero a fuel reserve tripmeter which shows the distance traveled since the bottom segment of the fuel meter and fuel level warning indi cator started flashing a self diagnosis device a clock an ambient temperature display...

Page 23: ... SELECT button switches the display between the various tripmeter and odometer modes in the following order Trip F Trip 1 Trip 2 Odo Trip F To reset a tripmeter select it by push ing the SELECT button until Trip or Trip F push the RESET button for at least one second If you do not reset the fuel reserve tripmeter manually it will reset itself automatically and the display will return to the prior ...

Page 24: ...d but this does not indicate a malfunction V belt replacement indicator V BELT This indicator flashes every 20000 km 12500 mi when the V belt needs to be replaced The electrical circuit of the indicator can be checked by turning the key to ON If the indicator does not come on have a Yamaha dealer check the electrical circuit Self diagnosis device This model is equipped with a self di agnosis devic...

Page 25: ...Push the SELECT button and RESET button together for at least two seconds 2 When the hour digits start flash ing push the RESET button to set the hours 3 Push the SELECT button and the minute digits will start flashing 4 Push the RESET button to set the minutes 5 Push the SELECT button and then release it to start the clock Ambient temperature display This display shows the ambient tem perature fr...

Page 26: ... signals railroad crossings etc EAU12332 Anti theft alarm optional This model can be equipped with an optional anti theft alarm by a Yamaha dealer Contact a Yamaha dealer for more information EAU1234F Handlebar switches Left Right 1 Pass switch 2 Dimmer switch 3 Turn signal switch 4 Horn switch 1 Hazard switch 2 Start switch U1SDE1E0 book Page 10 Monday September 23 2013 3 55 PM ...

Page 27: ...tarting instructions prior to starting the engine EAU41701 The engine trouble warning light will come on when the key is turned to ON and the start switch is pushed but this does not indicate a malfunc tion EAU12734 Hazard switch With the key in the ON or posi tion use this switch to turn on the haz ard lights simultaneous flashing of all turn signal lights The hazard lights are used in case of an...

Page 28: ...oads the brak ing distance may be longer with the ABS than without The ABS is monitored by an ECU which will revert the system to conven tional braking if a malfunction occurs TIP The ABS performs a self diagno sis test each time the vehicle first starts off after the key is turned to ON and the vehicle has traveled at a speed of 10 km h 6 mi h or higher During this test a click ing noise can be h...

Page 29: ...cap turn it counterclockwise and then pull it off To close the fuel tank cap 1 Place the fuel tank cap onto the fuel tank opening and turn the fuel tank cap clockwise WARNING EWA11092 Make sure that the fuel tank cap is properly closed after filling fuel Leaking fuel is a fire hazard 2 Close the lid turn the key clock wise to the original position and then remove it 1 Front wheel hub 1 Rear wheel ...

Page 30: ...painted surfaces or plastic parts ECA10072 4 Be sure to securely close the fuel tank cap WARNING EWA15152 Gasoline is poisonous and can cau se injury or death Handle gasoline with care Never siphon gasoline by mouth If you should swallow some gasoline or inhale a lot of gasoline vapor or get some gasoline in your eyes see your doctor immediately If gasoline spills on your skin wash with soap and w...

Page 31: ...atalytic converters in the exhaust system WARNING EWA10863 The exhaust system is hot after op eration To prevent a fire hazard or burns Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn Park the vehicle in a place where pedestrians or children are not likely to touch the hot exhaust system Make sure that the exhaust sys tem has cooled down before ...

Page 32: ...ake sure that the seat is properly se cured before riding EAUM3002 Storage compartments Front storage compartment A To open the storage compartment when it is locked insert the key into the lock turn it clockwise and then pull on the lever To open the storage compartment when it is unlocked simply pull on the lever To lock the storage compartment push the lid into the original position insert the ...

Page 33: ... consum ables or flammable items inside it To avoid humidity from spread ing through the storage com partment wrap wet articles in a plastic bag before storing them in the compartment Since the storage compartment may get wet while the scooter is being washed wrap any articles stored in the compartment in a plastic bag Do not keep anything valuable or breakable in the storage compartment WARNING E...

Page 34: ...ng on each shock absorber as sembly in direction b Align the appropriate notch in the adjusting ring with the position in dicator on the shock absorber Use the spring preload adjusting tool included in the owner s tool kit to make this adjustment EAU15306 Sidestand The sidestand is located on the left side of the frame Raise the sidestand or lower it with your foot while holding the vehicle uprigh...

Page 35: ... off Therefore check this system regularly and have a Yamaha dealer repair it if it does not function properly EAU45053 Ignition circuit cut off system The ignition circuit cut off system comprising the sidestand switch and brake light switches has the following functions It prevents starting when the side stand is up but neither brake is applied It prevents starting when either brake is applied b...

Page 36: ... Does the engine stall The system is OK The scooter can be ridden The sidestand switch may not be working correctly The scooter should not be ridden until checked by a Yamaha dealer The sidestand switch may not be working correctly The scooter should not be ridden until checked by a Yamaha dealer YES NO YES NO NO YES The brake switch may not be working correctly The scooter should not be ridden un...

Page 37: ...le check the following points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage 3 14 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 6 13 Final transmission oil Check vehicle for oil leakage 6 15 Coolant Check coolant level in reservoir If necessary add recommended coolant to sp...

Page 38: ...26 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 6 21 6 22 Brake levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 6 27 Centerstand sidestand Make sure that operation is smooth Lubricate pivots if necessary 6 27 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tigh...

Page 39: ... and then to ON to clear the error code Failing to do so will pre vent the engine from starting even though the engine will crank when pushing the start switch EAUS1893 Starting the engine NOTICE ECA10251 See page 5 4 for engine break in in structions prior to operating the ve hicle for the first time In order for the ignition circuit cut off system to enable starting the side stand must be up See...

Page 40: ...as possible to preserve the battery Do not crank the engine more than 10 seconds on any one attempt NOTICE ECA11043 For maximum engine life never ac celerate hard when the engine is cold EAU45093 Starting off 1 While pulling the rear brake lever with your left hand and holding the grab bar with your right hand push the scooter off the center stand 2 Sit astride the seat and then ad just the rear v...

Page 41: ...otherwise the scooter may skid or overturn Railroad crossings streetcar rails iron plates on road con struction sites and manhole covers become extremely slip pery when wet Therefore slow down when approaching such areas and cross them with cau tion Keep in mind that braking on a wet road is much more difficult Ride slowly down a hill as brak ing downhill can be very diffi cult 1 Close the throttl...

Page 42: ...do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided EAU34322 0 1000 km 0 600 mi Avoid prolonged operation above 4000 r min NOTICE After 1000 km 600 mi of operation b...

Page 43: ... exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near grass or other flammable materials which might catch fire U1SDE1E0 book Page 5 Monday September 23 2013 3 55 PM ...

Page 44: ...f you are not familiar with vehicle ser vice have a Yamaha dealer perform service WARNING EWA15123 Turn off the engine when performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning ...

Page 45: ... that is certified if applicable Yamaha dealers are trained and equipped to perform these particular services EAU17382 Owner s tool kit The owner s tool kit is located under the seat See page 3 16 The service information included in this manual and the tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additiona...

Page 46: ...tenance chart for the emission control system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40000 km 24000 mi 1 Fuel line Check fuel hoses for cracks or damage 2 Spark plug Check condition Clean and regap Replace 3 Valves Check valve clearance Adjust Every 40000 km 24000 mi 4 Fuel injection Check engine idle speed...

Page 47: ...l and vehicle for fluid leakage Replace brake pads Whenever worn to the limit 5 Rear brake Check operation fluid level and vehicle for fluid leakage Replace brake pads Whenever worn to the limit 6 Brake hoses Check for cracks or damage Check for correct routing and clamping Replace Every 4 years 7 Brake fluid Replace Every 2 years 8 Wheels Check runout and for damage 9 Tires Check tread depth and ...

Page 48: ...heck operation Lubricate with lithium soap based grease 16 Sidestand switch Check operation 17 Front fork Check operation and for oil leak age 18 Shock absorber as semblies Check operation and shock ab sorbers for oil leakage 19 Engine oil Change See pages 3 6 and 6 13 When the oil change indicator flashes Check oil level and vehicle for oil leakage Every 5000 km 3000 mi 20 Engine oil filter ele m...

Page 49: ... coolant leakage Change coolant Every 3 years 22 Final transmission oil Check vehicle for oil leakage Change 23 V belt Replace When the V belt replacement indicator flashes every 20000 km 12500 mi 24 Front and rear brake switches Check operation 25 Moving parts and cables Lubricate 26 Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip housi...

Page 50: ...nd if necessary correct the brake fluid level Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged U1SDE1E0 book Page 7 Monday September 23 2013 3 55 PM ...

Page 51: ...o this section each time a panel needs to be removed and installed EAUM3101 Panel A To remove the panel Remove the screws and then pull the panel outward To install the panel Place the panel in the original position and then install the screws 1 Panel A ZAUM1024 1 1 Panel B 2 Panel C 1 Panel D ZAUM1022 1 2 ZAUM1021 1 1 Panel A 2 Screw 2 1 U1SDE1E0 book Page 8 Monday September 23 2013 3 55 PM ...

Page 52: ...ge compart ment B See page 3 16 2 Remove the screw and then pull the panel off To install the panel Place the panel in the original position and then install the screw Panel D To remove the panel 1 Remove the quick fastener and then pull the under cowling off as shown TIP The quick fastener is removed by pushing the center pin in with a screw driver and then pulling the fastener out 1 Screw 1 1 Pa...

Page 53: ...e the cowling in the original position and then install the screws 3 Place the under cowling in the original position and then install the quick fastener TIP To install the quick fastener push the center pin out so that it will protrude from the fastener head insert the fas tener into the under cowling and then push the protruding pin in until it is flush with the fastener head 1 Cowling 2 Quick f...

Page 54: ...ark plug wrench includ ed in the owner s tool kit To check the spark plug 1 Check that the porcelain insulator around the center electrode of the spark plug is a medium to light tan the ideal color when the vehi cle is ridden normally TIP If the spark plug shows a distinctly dif ferent color the engine could be oper ating improperly Do not attempt to diagnose such problems yourself In stead have a...

Page 55: ...correct torque is 1 4 1 2 turn past finger tight However the spark plug should be tightened to the specified torque as soon as possible 3 Install the spark plug cap TIP Make sure the spark plug wire is fas tened in the clamp as shown 4 Place the rear storage compart ment in the original position and install the bolts 5 Close the seat 1 Spark plug gap Spark plug gap 0 7 0 8 mm 0 028 0 031 in Tighte...

Page 56: ...aximum level mark 4 If the engine oil is not between the tip of the dipstick and the maxi mum level mark add sufficient oil of the recommended type to raise it to the correct level 5 Insert the dipstick into the oil filler hole and then tighten the oil filler cap To change the engine oil with or without oil filter element replace ment 1 Place the vehicle on the center stand 2 Start the engine warm...

Page 57: ... tighten the oil filler cap TIP Be sure to wipe off spilled oil on any parts after the engine and exhaust sys tem have cooled down NOTICE ECA11671 Do not use oils with a diesel specification of CD or oils of a higher quality than specified In 1 Bolt 2 Oil filter element cover 2 1 1 Oil filter element cover 2 O ring 3 Compression spring 4 Oil filter element Tightening torque Oil filter element cove...

Page 58: ... the correct time To reset the oil chan ge indicator before the periodic oil change interval has been reached fol low the above procedure but note that the indicator will come on for 1 4 sec onds after releasing the OIL CHAN GE button otherwise repeat the procedure EAU20067 Final transmission oil The final transmission case must be checked for oil leakage before each ride If any leakage is found h...

Page 59: ...checked before each ride In addition the cool ant must be changed at the intervals specified in the periodic maintenance and lubrication chart EAUM3043 To check the coolant level 1 Place the vehicle on a level surfa ce and hold it in an upright posi tion 2 Open the front storage compart ment A See page 3 16 TIP The coolant level must be checked on a cold engine since the level varies with engine t...

Page 60: ... system will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the anti freeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced ECA10473 6 Close the reservoir cap and then install the panel 7 Close the front storage compart ment EAU33032 Changing the coolant The coolant must be changed...

Page 61: ...Place the scooter on the center stand TIP Continue as follows for each air filter el ement 2 Remove the air filter case cover by removing the rubber caps and screws Left Right 3 Pull the air filter element out Left Right 4 Insert a new air filter element into the air filter case 5 Install the air filter case cover by installing the screws NOTICE Make sure that each filter ele ment is properly seat...

Page 62: ...at the bottom of both air filter cases for accumulat ed dirt or water Left Right 2 If dirt or water is visible remove the hose clean it and then install it Cleaning the V belt case air filter el ement 1 Remove panel A See page 6 8 2 Remove the left air filter case cov er 3 Remove the V belt air filter case cover by removing the screws 4 Remove the V belt case air filter element by removing the scr...

Page 63: ...he screws 9 Install the left air filter case cover 10 Install the panel EAU21385 Checking the throttle grip free play The throttle grip free play should mea sure 3 0 5 0 mm 0 12 0 20 in at the inner edge of the throttle grip Periodi cally check the throttle grip free play and if necessary have a Yamaha deal er adjust it EAU21402 Valve clearance The valve clearance changes with use resulting in imp...

Page 64: ...der passenger car go and accessories approved for this model WARNING EWA10512 Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident Tire inspection The tires must be checked before each ride If the center tread depth reaches the specified limit if the tire has a nail or glass fragments in it or if the side wall is cracked have a Yamaha dealer replace the tire imme...

Page 65: ...e at moderate speeds after changing a tire since the tire surface must first be broken in for it to develop its optimal characteristics EAU21995 Cast wheels To maximize the performance durabil ity and safe operation of your vehicle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends warp age or other damage before each ride If any damage is fo...

Page 66: ...n the hydraulic system If there is air in the hydraulic system have a Yamaha dealer bleed the system be fore operating the vehicle Air in the hydraulic system will diminish the braking performance which may re sult in loss of control and an acci dent 1 Valve stem nut 2 Valve stem locknut Tightening torques Valve stem nut 2 0 Nm 0 20 m kgf 1 4 ft lbf Valve stem locknut 3 0 Nm 0 30 m kgf 2 2 ft lbf ...

Page 67: ... grooves If a brake pad has worn to the point that the wear indicator grooves have almost disap peared have a Yamaha dealer replace the brake pads as a set EAU34211 Rear brake pads Have a Yamaha dealer check each rear brake pad for damage and measure the lining thickness and if necessary replace them as a set EAU40262 Checking the brake fluid level Before riding check that the brake fluid is above...

Page 68: ... dust does not enter the brake fluid reservoir when refilling Water will significantly lower the boil ing point of the fluid and may re sult in vapor lock and dirt may clog the ABS hydraulic unit valves NOTICE ECA17641 Brake fluid may damage painted surfaces or plastic parts Always clean up spilled fluid immediately As the brake pads wear it is normal for the brake fluid level to gradually go down...

Page 69: ...NING Damage to the outer housing of cables may result in internal rusting and cause inter ference with cable movement Re place damaged cables as soon as possible to prevent unsafe condi tions EWA10712 EAU23115 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addition the cable should be lubricat ed by a Yamaha dealer at t...

Page 70: ...voting points of the front and rear brake levers must be lubricated at the intervals specified in the periodic main tenance and lubrication chart EAU23215 Checking and lubricating the centerstand and sidestand Recommended lubricant Silicone grease 1 Sidestand 1 Centerstand ZAUM1033 1 U1SDE1E0 book Page 27 Monday September 23 2013 3 55 PM ...

Page 71: ...ecked as follows at the intervals specified in the periodic maintenance and lubrication chart To check the condition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level surfa ce and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10752 2 While appl...

Page 72: ...heel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings EAU46344 Battery The battery is located behind panel D See page 6 8 This model is equipped with a VRLA Valve Regulated Lead Acid battery Th...

Page 73: ...vehicle is equipped with op tional electrical accessories NOTICE ECA16522 To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery To store the battery 1 If the model will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place NOTICE ...

Page 74: ...e blown fuse and then install a new fuse of the specified amperage WARNING Do not use a fuse of a higher amperage rating than recommended to avoid causing extensive dam age to the electrical system and possibly a fire EWA15132 TIP Fuse tongs are included in the owner s tool kit Use the tongs to remove and install a fuse YP400R 1 Main fuse 2 Spare main fuse ZAUM1058 1 1 2 1 Fuse box ZAUM1036 1 1 Ra...

Page 75: ... the headlight beam 1 Radiator fan fuse 2 ECU fuse 3 Backup fuse 4 Signaling system fuse 5 Headlight fuse 6 Ignition fuse 7 Spare fuse 8 Hazard fuse 9 ABS control unit fuse 10 ABS motor fuse 11 ABS solenoid fuse ZAUM1129 10 10 10 20 30 30 7 7 11 1 2 3 4 5 6 20 10 20 10 10 10 10 7 5 7 5 9 10 Specified fuses Main fuse 30 0 A Ignition fuse 10 0 A Signaling system fuse 10 0 A Headlight fuse 20 0 A Haz...

Page 76: ... check its electrical circuit or replace the bulb EAUM3062 Replacing a rear turn signal light bulb 1 Place the scooter on the center stand 2 Open the seat See page 3 16 3 Remove the rear storage com partment by removing the bolts 4 Remove the socket together with the turn signal light bulb by turn ing it counterclockwise 5 Remove the burnt out bulb by pushing it in and turning it coun terclockwise...

Page 77: ...ts 9 Close the seat EAUM2203 Replacing the license plate light bulb 1 Remove the socket together with the bulb by pulling it out 2 Remove the burnt out bulb by pulling it out 3 Insert a new bulb into the socket 4 Install the socket together with the bulb by pushing it in 1 Turn signal light bulb socket 1 Turn signal light bulb 2 Turn signal light bulb socket ZAUM1038 1 ZAUM1039 1 2 1 License plate...

Page 78: ... checking these vital systems your self However should your scooter re quire any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the scooter prop erly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferior have a shorter service life and can lead to expensive repair bi...

Page 79: ... vehicle Have a Yamaha dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The battery is good Dry We...

Page 80: ... press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended cool ant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check the cooling system for leak...

Page 81: ...fler outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and cov ers as well as all electrical cou plers and connectors including the spark plug cap are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets and wheel axles Always rinse the dirt and ...

Page 82: ...e thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on the roads during winter are extremely cor rosive in combination with water carry out the fo...

Page 83: ...covering it WARNING EWA10943 Contaminants on the brakes or tires can cause loss of control Make sure that there is no oil or wax on the brakes or tires If necessary clean the brake discs and brake linings with a regular brake disc cleaner or acetone and wash the tires with warm water and a mild deter gent Before operating the scooter test its braking performance and cornering behavior NOTICE ECA10...

Page 84: ...ug on the cylinder head so that the electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder wall with oil e Remove the spark plug cap from the spark plug and then install the spark plug and the spark plug cap WARNING To prevent damage or injury from sparking make sure to ground the spark plug elec trod...

Page 85: ...Imp qt With oil filter element replacement 1 70 L 1 80 US qt 1 50 Imp qt Final transmission oil Type YAMALUBE 10W 40 or SAE 10W 30 type SE motor oil Quantity 0 25 L 0 26 US qt 0 22 Imp qt Cooling system Coolant reservoir capacity up to the maximum level mark 0 31 L 0 33 US qt 0 27 Imp qt Radiator capacity including all routes 1 38 L 1 46 US qt 1 21 Imp qt Air filter Air filter element Oil coated p...

Page 86: ...0 kPa 2 20 kgf cm 32 psi Rear 250 kPa 2 50 kgf cm 36 psi Loading condition YP400R 90 185 kg 198 408 lb YP400RA 90 181 kg 198 399 lb Front 220 kPa 2 20 kgf cm 32 psi Rear 250 kPa 2 50 kgf cm 36 psi Front wheel Wheel type Cast wheel Rim size 15 x MT3 50 Rear wheel Wheel type Cast wheel Rim size 13 x MT4 00 Front brake Type Dual disc brake Operation Right hand operation Specified brake fluid DOT 4 Re...

Page 87: ...beam indicator light 12 V 1 4 W 1 Turn signal indicator light 12 V 1 4 W 2 Engine trouble warning light 12 V 1 4 W 1 ABS warning light YP400RA 12 V 1 4 W 1 Immobilizer system indicator light LED Fuses Main fuse 30 0 A Headlight fuse 20 0 A Signaling system fuse 10 0 A Ignition fuse 10 0 A Radiator fan fuse 7 5 A Hazard fuse 10 0 A ECU fuse 10 0 A ABS control unit fuse YP400RA 10 0 A ABS motor fuse...

Page 88: ...ntification number The vehicle identification number is stamped into the frame TIP The vehicle identification number is used to identify your vehicle and may be used to register it with the licensing authority in your area EAU26461 Model label The model label is affixed to the loca tion shown Record the information on this label in the space provided This information will be needed when order ing ...

Page 89: ...tor light 3 4 Horn switch 3 11 I Identification numbers 9 1 Ignition circuit cut off system 3 19 Immobilizer system 3 1 Immobilizer system indicator light 3 4 Indicator lights and warning lights 3 3 L License plate light bulb replacing 6 34 M Main switch steering lock 3 2 Maintenance and lubrication periodic 6 4 Maintenance emission control system 6 3 Matte color caution 7 1 Model label 9 1 Multi ...

Page 90: ...INDEX 10 2 10 W Wheel bearings checking 6 29 Wheels 6 22 U1SDE1E0 book Page 2 Monday September 23 2013 3 55 PM ...

Page 91: ...U1SDE1E0 book Page 3 Monday September 23 2013 3 55 PM ...

Page 92: ...PRINTED IN FRANCE 2013 09 E DIC183 MBK Industrie Z I de Rouvroy 02100 Saint Quentin Original instructions ...

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Yamaha X Max 400, Owner'S Manual

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