background image

Perio

d

ic maintenance an

d

 a

d

justment

7-25

7

EAUU0311

Checkin

g

 the V-

b

elt

The V-belt must be checked and re-
placed by a Yamaha dealer at the inter-
vals specified in the periodic
maintenance and lubrication chart.

EAU23098

Checkin

g

 an

d

 lu

b

ricatin

g

 the 

ca

b

les

The operation of all control cables and
the condition of the cables should be
checked before each ride, and the ca-
bles and cable ends should be lubri-
cated if necessary. If a cable is
damaged or does not move smoothly,
have a Yamaha dealer check or re-
place it. 

WARNING! Dama

g

e to the

outer housin

g

 of ca

b

les may result

in internal rustin

g

 an

d

 cause inter-

ference with ca

b

le movement. Re-

place 

d

ama

g

e

d

 ca

b

les as soon as

possi

b

le to prevent unsafe con

d

i-

tions.

 [EWA10712]

Recommen

d

e

d

 lu

b

ricant:

Yamaha cable lubricant or other 
suitable cable lubricant

UBL1E0E0.book  Page 25  Thursday, May 11, 2017  8:51 AM

Summary of Contents for X-MAX 400 ABS 2018

Page 1: ...PANTONE285C YP400RA X MAX 400 ABS OWNER S MANUAL BL1 F8199 E1 MOTORCYCLE English E Read this manual carefully before oper ating this vehicle...

Page 2: ...laration of conformity is available at the following inter net address http www mitsubishielectric com bu automotive doc re html REMOTE CONT UNIT Smart Unit Frequency band 125 kHz The maximum radio fr...

Page 3: ...ry In addition the many tips given in this manual will help keep your scooter in the best possible condition If you have any further questions do not hesitate to con tact your Yamaha dealer The Yamaha...

Page 4: ...or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehi c...

Page 5: ...liary DC jack 4 30 For your safety pre operation checks 5 1 Operation and important riding points 6 1 Starting the engine 6 2 Starting off 6 3 Acceleration and deceleration 6 3 Braking 6 4 Tips for re...

Page 6: ...29 Replacing the fuses 7 30 Headlights 7 32 Auxiliary lights 7 32 Brake tail light 7 33 Front turn signal light 7 33 Rear turn signal light bulb 7 34 Replacing the license plate light bulb 7 34 Troubl...

Page 7: ...on Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 5 1 for a list of pre operation checks This scooter is designed to carry t...

Page 8: ...Never ride under the influence of alcohol or other drugs This scooter is designed for on road use only It is not suitable for off road use Protective Apparel The majority of fatalities from scooter a...

Page 9: ...essories Here along with the information about accessories be low are some general guidelines to fol low if loading cargo to your scooter The total weight of the operator pas senger accessories and ca...

Page 10: ...elines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the per formance of your scooter Careful ly inspect the acc...

Page 11: ...e so that the scooter will not bounce exces sively during transport EAU57600 Further safe riding points Be sure to signal clearly when making turns Braking can be extremely difficult on a wet road Avo...

Page 12: ...usting ring page 4 26 5 Air filter element left page 7 15 6 Final transmission oil filler cap page 7 12 7 Final transmission oil drain bolt page 7 12 8 V belt case air filter element page 7 15 9 Engin...

Page 13: ...Fuel tank cap page 4 18 3 Storage compartment B page 4 21 4 Windshield page 4 23 5 Battery page 7 29 6 Fuses page 7 30 7 Centerstand page 7 27 8 Air filter element right page 7 15 9 Shock absorber ass...

Page 14: ...ervoir page 7 23 4 Speedometer page 4 2 5 Multi function display page 4 3 6 Tachometer page 4 3 7 Front brake fluid reservoir page 7 23 8 Right handlebar switches page 4 12 9 Front brake lever page 4...

Page 15: ...r before us ing this vehicle NOTICE ECA24080 The smart key system uses weak ra dio waves The smart key system may not work in the following situa tions The smart key is placed in a lo cation exposed t...

Page 16: ...ey system back on EAUM3960 Operating range of the smart key system The operating range of the smart key system is about 80 cm 31 5 in from the antenna TIP As the smart key system uses weak radio waves...

Page 17: ...ARNING EWA17952 The smart key should be carried with you Do not store it on the vehicle When the smart key is within operating range exercise due care because other people not carrying the smart key c...

Page 18: ...the smart key in water or other liquids Do not place heavy items or ex cessive stress on the smart key Do not leave the smart key in a place exposed to direct sun light high temperature or high humidi...

Page 19: ...within operating range To operate the vehicle turn the smart key on and bring it within operat ing range To check whether the smart key is turned on or off Push the smart key button to confirm the cu...

Page 20: ...ed off Sounds once The beeper is turned on EAU76482 Replacing the smart key bat tery Replace the battery in the following sit uations The smart key system indicator light flashes for about 20 seconds...

Page 21: ...precautions to prevent the waterproof seal from being damaged or contaminated by dirt Do not touch the internal cir cuits and terminals This may cause malfunctions Do not apply excessive force to the...

Page 22: ...an accident TIP Do not push the main switch knob re peatedly or turn the main switch back and forth beyond normal use Other wise to protect the main switch from damage the smart key system will tempor...

Page 23: ...s flash once and the vehicle power turns off TIP When the main switch is turned to OFF but the smart key cannot be confirmed the smart key is either out side operation range or has been turned off the...

Page 24: ...switch has been in the OPEN position for 3 minutes If the smart key is turned off while the main switch is in the OPEN position If you walk out of range of the smart key system with the main switch i...

Page 25: ...all other electri cal systems are off To use the position 1 With the main switch in the position and the smart key turned on and within operating range push the main switch knob 2 While the smart key...

Page 26: ...Smart key system 3 12 3 TIP Make sure that fuel tank cap lid is se curely closed before starting off UBL1E0E0 book Page 12 Thursday May 11 2017 8 51 AM...

Page 27: ...when the main switch is turned to ON and goes off after trav eling at a speed of 10 km h 6 mi h or higher If the ABS warning light does not come on when the main switch is turned to ON comes on or fla...

Page 28: ...off If the light does not come on or if the light remains on have a Yamaha dealer check vehicle EAU78600 Smart key system indicator light This indicator light communicates the status of the smart key...

Page 29: ...op the vehicle before making any setting changes to the multi function meter unit Changing settings while riding can distract the operator and increase the risk of an accident The TRIP INFO switch is...

Page 30: ...The hour digits will start flashing 4 Use the TRIP switch to set the hours 5 Push the TRIP switch for three seconds and then release it The minute digits will start flashing 6 Use the TRIP switch to s...

Page 31: ...the vehicle as soon as pos sible The coolant temperature varies with changes in the weather and engine load Tripmeter display The tripmeter display is equipped with the following odometer tripmeter ti...

Page 32: ...ushing the TRIP switch and then push the TRIP switch for three sec onds Fuel reserve tripmeter F Trip When approximately 2 4 L 0 63 US gal 0 53 Imp gal of fuel remains in the fuel tank the last segmen...

Page 33: ...ct time V belt replacement tripmeter V Belt Trip The V belt replacement tripmeter shows the distance traveled since the V belt was last replaced The V belt replacement indicator V Belt will flash ever...

Page 34: ..._ _ _ km L Consumption_ _ _ L 100 km Av erage Air temp For the UK Push the TRIP switch to change the display between the air temperature display Air temp battery voltage dis play Battery traction cont...

Page 35: ...or when stopped at traffic sig nals etc Battery voltage display This display shows the current charge state of the battery TIP If the engine turns over slowly when using the start switch have a Yamah...

Page 36: ...et the average fuel consumption push the INFO switch for at least three seconds TIP After resetting the average fuel con sumption _ _ _ will be shown until the vehicle has traveled 1 km 0 6 mi Instant...

Page 37: ...layed refuel as soon as possible H TEMP Appears when the top seg ment of the coolant temperature meter starts flashing If H TEMP is dis played stop the vehicle then stop the engine and let the engine...

Page 38: ...ing instructions prior to starting the engine Set this switch to to stop the en gine in case of an emergency such as when the vehicle overturns or when the throttle cable is stuck EAU78190 Hazard swit...

Page 39: ...e INFO switch move the TRIP INFO switch in direction b EAU12902 Front brake lever The front brake lever is located on the right side of the handlebar To apply the front brake pull this lever toward th...

Page 40: ...ock lever to the left until it snaps into place To unlock the rear wheel Push the rear brake lock lever back to the original position TIP Be sure to check that the rear wheel does not move when the re...

Page 41: ...nce from the vehicle ahead to match the riding speed even with ABS The ABS performs best with long braking distances On certain surfaces such as rough or gravel roads the brak ing distance may be long...

Page 42: ...ne power until traction is restored When traction control has engaged the indicator light will flash You may notice changes in engine re sponse or exhaust sound WARNING EWA18860 The traction control s...

Page 43: ...ly one wheel is al lowed to rotate for more than a few seconds Should this happen the indicator light will come on and possi bly the warning light too TIP When the vehicle is on the centerstand do not...

Page 44: ...then pull the cap off To install the fuel tank cap 1 Insert the fuel tank cap onto the tank opening and turn it clockwise until the install mark aligns with 2 Close the fuel tank cap lid WARNING EWA11...

Page 45: ...wipe off spilled fuel with a clean dry soft cloth since fuel may deteriorate painted surfaces or plastic parts ECA10072 4 Be sure to securely close the fuel tank cap WARNING EWA15152 Gasoline is pois...

Page 46: ...re two types of gasohol gaso hol containing ethanol and that con taining methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 E10 Gas ohol containing methanol is...

Page 47: ...re than a few minutes Long idling can cause a build up of heat NOTICE ECA10702 Use only unleaded gasoline The use of leaded gasoline will cause unre pairable damage to the catalytic converter EAU78514...

Page 48: ...open the seat rear storage com partment via the main switch Turn the main switch to OPEN and then push the SEAT button To open the seat rear storage com partment with the mechanical key 1 Open the ke...

Page 49: ...or breakable in the storage compartment WARNING EWA18950 Do not exceed the load limit of 1 kg 2 2 lb for storage compart ment A Do not exceed the load limit of 0 5 kg 1 1 lb for storage com partment...

Page 50: ...fied torque EWA15511 5 Place the bolt access covers and then install the quick fasteners To change the windshield height to the low position 1 Remove the bolt access covers by removing the quick faste...

Page 51: ...pec ified torque WARNING A loose windshield could cause an acci dent Be sure to tighten the screws to the specified torque EWA15511 5 Place the bolt access covers and then install the quick fasteners...

Page 52: ...CA10102 To avoid damaging the mechanism do not attempt to turn beyond the maximum or minimum settings Adjust the spring preload as follows To increase the spring preload and thereby harden the suspens...

Page 53: ...e stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control Yamaha s ignition circuit cut...

Page 54: ...the follow ing functions It prevents the engine from start ing when the sidestand is down It prevents the engine from start ing if the brakes are not applied It will stop the running engine if the sid...

Page 55: ...l The system is OK The vehicle can be ridden The sidestand switch may not be working correctly The vehicle should not be ridden until checked by a Yamaha dealer The brake switch may not be working cor...

Page 56: ...is equipped with an auxil iary DC jack located within storage compartment A A 12 V accessory connected to the auxiliary DC jack can be used when the main switch is in the ON position and should only b...

Page 57: ...ry add recommended oil to specified level Check vehicle for oil leakage 7 10 Final transmission oil Check vehicle for oil leakage 7 12 Coolant Check coolant level in reservoir If necessary add recomme...

Page 58: ...ting points if necessary 7 26 Centerstand side stand Make sure that operation is smooth Lubricate pivots if necessary 7 27 Chassis fasteners Make sure that all nuts bolts and screws are properly tight...

Page 59: ...uld cause an accident or injury EAU78221 TIP This model is equipped with a lean an gle sensor to stop the engine in case of a turnover In this case the engine trouble warning light will come on but th...

Page 60: ...y system indicator light TIP The ABS warning light should come on and stay on until the vehicle reaches a traveling speed of 10 km h 6 mi h or higher NOTICE ECA22510 If a warning or indicator light do...

Page 61: ...rrors 3 Switch the turn signals on 4 Check for oncoming traffic and then slowly turn the throttle grip on the right in order to take off 5 Switch the turn signals off EAU16782 Acceleration and deceler...

Page 62: ...tion sites and manhole covers become extremely slip pery when wet Therefore slow down when approaching such areas and cross them with cau tion Keep in mind that braking on a wet road is much more diff...

Page 63: ...do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt...

Page 64: ...ll sound for approxi mately 1 minute To stop the beeper turn the vehicle power off or raise the sidestand TIP Before leaving the vehicle be sure to turn the main switch to OFF or Otherwise the battery...

Page 65: ...If you are not familiar with vehicle ser vice have a Yamaha dealer perform service WARNING EWA15123 Turn off the engine when performing maintenance unless otherwise specified A running engine has movi...

Page 66: ...that is certified if applicable Yamaha dealers are trained and equipped to perform these particular services EAU79250 Owner s tool kit The owner s tool kit is located on the bottom of the seat See pag...

Page 67: ...fuel hoses for cracks or damage Replace if necessary 2 Spark plug Check condition Adjust gap and clean Replace 3 Valve clearance Check and adjust Every 40000 km 24000 mi 4 Fuel injection Check engine...

Page 68: ...ds if neces sary 7 Brake hoses Check for cracks or damage Replace Every 4 years 8 Brake fluid Change Every 2 years 9 Rear brake lock cable Check cable length Adjust if necessary At the initial interva...

Page 69: ...orber assemblies Check operation and for oil leakage Replace if necessary 21 Engine oil Change warm engine before draining Check oil level and vehicle for oil leakage At the initial interval and when...

Page 70: ...d if necessary correct the brake fluid level Every two years replace the internal components of the brake master cyl inders and calipers and change the brake fluid Replace the brake hoses every four y...

Page 71: ...d and installed EAUM3950 Panel A To remove the panel Remove the screws and then pull the panel outward To install the panel Place the panel in the original position and then install the screws Panel B...

Page 72: ...The porcelain insulator around the center electrode of the spark plug should be a medium to light tan the ideal color when the vehicle is ridden normally If the spark plug shows a distinctly different...

Page 73: ...possible EAU36112 Canister This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere Before operating this vehicle make sure to check the following Check eac...

Page 74: ...tick and the maximum level mark 4 If the engine oil is not between the tip of the dipstick and the maxi mum level mark add sufficient oil of the recommended type to raise it to the correct level 5 Ins...

Page 75: ...r cap TIP Be sure to wipe off spilled oil on any parts after the engine and exhaust sys tem have cooled down NOTICE ECA11671 Do not use oils with a diesel specification of CD or oils of a higher quali...

Page 76: ...ride If any leakage is found have a Yamaha dealer check and repair the scooter In addition the final transmis sion oil must be changed as follows at the intervals specified in the periodic maintenance...

Page 77: ...on the cool ant must be changed at the intervals specified in the periodic maintenance and lubrication chart EAU78580 To check the coolant level 1 Place the vehicle on the center stand TIP The coolant...

Page 78: ...the cooling system will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the anti freeze content of the coolant as soon as possible otherw...

Page 79: ...un usually wet or dusty areas Replacing the air filter elements 1 Place the scooter on the center stand TIP Continue as follows for each air filter el ement 2 Remove the air filter case cover by remov...

Page 80: ...ECA12924 6 Install the rubber caps To clean the air filter check hoses 1 Check the hose at the bottom of both air filter cases for accumulat ed dirt or water Left Right 2 If dirt or water is visible...

Page 81: ...at the V belt filter element is properly seated in its case ECA12942 8 Install the V belt air filter case cov er by installing the screws 9 Install the left air filter case cover 10 Install the panel...

Page 82: ...sential to maintain the tires in good condition at all times and replace them at the appropriate time with the speci fied tires Tire air pressure The tire air pressure should be checked and if necessa...

Page 83: ...who has the necessary professional knowl edge and experience to do so Ride at moderate speeds after changing a tire since the tire surface must first be broken in for it to develop its optimal charac...

Page 84: ...e a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A de formed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel ha...

Page 85: ...A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the hydraulic system have a Yamaha dealer bleed the system be fore operating the...

Page 86: ...ear brake lock must be checked at the intervals specified in the periodic maintenance and lubrication chart 1 Adjust the rear brake lock cable 2 Apply the rear brake lock and then try to push the vehi...

Page 87: ...ake pads as a set EAU34211 Rear brake pads Have a Yamaha dealer check each rear brake pad for damage and measure the lining thickness and if necessary replace them as a set EAU40262 Checking the brake...

Page 88: ...damage painted surfaces or plastic parts Always clean up spilled fluid immediately As the brake pads wear it is normal for the brake fluid level to gradually go down A low brake fluid level may indi...

Page 89: ...hould be checked before each ride and the ca bles and cable ends should be lubri cated if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or re place it WARNING Da...

Page 90: ...d Even though the cover is installed correctly it does not completely protect the cable from wa ter entry Therefore use care not to pour water directly onto the cover or cable when washing the vehicle...

Page 91: ...fork must be checked as follows at the intervals specified in the periodic maintenance and lubrication chart To check the condition Check the inner tubes for scratches damage and excessive oil leakage...

Page 92: ...icle so there is no danger of it falling over EWA10752 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check o...

Page 93: ...vide sufficient ventilation when charging it in an enclosed space KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN To charge the battery Have a Yamaha dealer charge the bat tery as soon as p...

Page 94: ...ly con nected to the battery terminals NOTICE ECA16531 Always keep the battery charged Storing a discharged battery can cause permanent battery damage EAU78242 Replacing the fuses The main fuse and th...

Page 95: ...ain have a Yamaha dealer check the electrical system 1 Signaling system fuse 2 2 Signaling system fuse 3 ABS control unit fuse 4 Main fuse 2 5 Radiator fan motor fuse 6 Backup fuse 7 Spare fuse 8 ABS...

Page 96: ...on have a Yamaha dealer check its electrical circuit NOTICE ECA16581 Do not affix any type of tinted film or stickers to the headlight lens EAU54502 Auxiliary lights This model is equipped with LED ty...

Page 97: ...n LED type brake tail light If the brake tail light does not come on have a Yamaha dealer check it EAU39881 Front turn signal light If a front turn signal light does not come on have a Yamaha dealer c...

Page 98: ...nd plate and then remove the license plate light bulb socket together with the bulb by pulling it out 2 Remove the burnt out bulb by pulling it out 3 Insert a new bulb into the socket 4 Install the so...

Page 99: ...no open flames or sparks in the ar ea including pilot lights from water heaters or furnaces Gasoline or gasoline vapors can ignite or ex plode causing severe injury or prop erty damage EAU76551 Smart...

Page 100: ...battery lead connections and have a Yamaha dealer charge the battery if necessary 2 Battery The battery is good The engine does not start Check the ignition 3 Ignition Wet Dry There is compression The...

Page 101: ...ped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recomme...

Page 102: ...seconds to indicate the transition to emergency mode 3 After the smart key system indica tor light goes off input the identifi cation number as follows 4 Inputting the identification number is done by...

Page 103: ...will flash quickly for 3 seconds In this case start over again from step 2 When there are no knob opera tions for 10 seconds during the identification number input pro cess When the smart key system i...

Page 104: ...appearance of a scooter Fre quent and proper care does not only comply with the terms of the warranty but it will also keep your scooter look ing good extend its life and optimize its performance Befo...

Page 105: ...ield Do not use strong cleaners or hard sponges as they will cause dulling or scratching Some cleaning compounds for plastic may leave scratches on the wind shield Test the product on a small hidden p...

Page 106: ...oil as a universal clean er to remove any remaining dirt 5 Touch up minor paint damage caused by stones etc 6 Wax all painted surfaces 7 Let the scooter dry completely be fore storing or covering it W...

Page 107: ...lug and then place the spark plug on the cylinder head so that the electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This wil...

Page 108: ...Scooter care and storage 8 5 8 TIP Make any necessary repairs before storing the scooter UBL1E0E0 book Page 5 Thursday May 11 2017 8 51 AM...

Page 109: ...With oil filter removal 1 70 L 1 80 US qt 1 50 Imp qt Final transmission oil Type YAMALUBE 10W 40 or SAE 10W 30 type SE motor oil Quantity 0 25 L 0 26 US qt 0 22 Imp qt Coolant quantity Coolant reserv...

Page 110: ...st wheel Rim size 13 x MT4 00 Front brake Type Hydraulic dual disc brake Specified brake fluid DOT 4 Rear brake Type Hydraulic single disc brake Specified brake fluid DOT 4 Front suspension Type Teles...

Page 111: ...stem indicator warning light LED Fuse s Main fuse 30 0 A Main fuse 2 10 0 A Terminal fuse 1 2 0 A Signaling system fuse 10 0 A Signaling system fuse 2 7 5 A Radiator fan motor fuse 10 0 A Turn signal...

Page 112: ...dentification number is stamped into the frame TIP The vehicle identification number is used to identify your vehicle and may be used to register it with the licensing authority in your area EAU26442...

Page 113: ...oce dures are performed Vehicle data uploaded will be handled appropriately according to the follow ing Privacy Policy Privacy Policy Yamaha will not disclose this data to a third party except in the...

Page 114: ...tank overflow hose 4 20 Fuses replacing 7 30 H Handlebar position adjusting 4 26 Handlebar switches 4 12 Hazard switch 4 12 Headlights 7 32 High beam indicator light 4 1 Horn switch 4 12 I Identifica...

Page 115: ...action control system 4 16 Traction control system indicator light 4 2 TRIP INFO switch 4 12 Troubleshooting 7 35 Troubleshooting charts 7 36 Turn signal indicator lights 4 1 Turn signal switch 4 12 V...

Page 116: ...A5 tate_Blank fm Page 1 Thursday November 24 2011 4 30 PM...

Page 117: ...A5 tate_Blank fm Page 1 Thursday November 24 2011 4 30 PM...

Page 118: ...PANTONE285C MBK Industrie Z I de Rouvroy 02100 Saint Quentin SAS au capital de 14 000 000 PRINTED IN FRANCE 2018 05 E Original instructions...

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