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2-7
MAINTENANCE SPECIFICATIONS
Type
Taper
----
Dimensions (B × T)
1.00 × 3.35 mm (0.04 × 0.13 in)
----
End gap (installed)
0.35–0.50 mm (0.014–0.020 in)
0.85 mm (0.033
in)
Side clearance
0.020–0.055 mm (0.0008–0.0022 in)
0.12 mm (0.005
in)
Oil ring:
Dimensions (B × T)
2.0 × 2.9 mm (0.08 × 0.11 in)
----
End gap (installed)
0.2–0.5 mm (0.01–0.02 in)
----
Crankshaft:
Crank width "A"
61.95–62.00 mm (2.439–2.441 in)
----
Runout limit "C"
0.03 mm (0.0012 in)
0.05 mm (0.002
in)
Big end side clearance "D"
0.15–0.45 mm (0.0059–0.0177 in)
0.50 mm (0.02
in)
Small end free play "F"
0.4–1.0 mm (0.02–0.04 in)
2.0 mm (0.08
in)
Balancer:
Balancer drive method
Gear
----
Air filter oil grade:
Foam-air-filter oil or equivalent oil
----
Clutch:
Friction plate thickness
2.92–3.08 mm (0.115–0.121 in)
2.8 mm (0.110
in)
Quantity
8
----
Clutch plate 1 thickness
1.9–2.1 mm (0.075–0.083 in)
----
Quantity
4
----
Warp limit
----
0.1 mm (0.004
in)
Clutch plate 2 thickness
1.5–1.7 mm (0.059–0.067 in)
----
Quantity
3
----
Warp limit
----
0.1 mm (0.004
in)
Clutch spring free length
50.0 mm (1.97 in)
49.0 mm (1.93
in)
Quantity
6
----
Clutch housing thrust clearance
0.10–0.35 mm (0.0039–0.0138 in)
----
Clutch housing radial clearance
0.010–0.044 mm (0.0004–0.0017 in)
----
Clutch release method
Inner push, cam push
----
Item
Standard
Limit
Summary of Contents for WR450F(Y) 2009
Page 4: ......
Page 45: ......
Page 47: ...2 19 LUBRICATION DIAGRAMS 1 Intake camshaft 2 Exhaust camshaft A To main axle B From oil pump ...
Page 73: ...3 18 ENGINE INTAKE EXHAUST ...
Page 86: ...3 31 ELECTRICAL Charging method using a variable voltage charger ...
Page 87: ...3 32 ELECTRICAL Charging method using a constant voltage charger ...
Page 120: ...5 22 CYLINDER HEAD 3 Install Bolt cylinder head 1 Bolt cylinder head 10 Nm 1 0 m kg 7 2 ft lb ...
Page 139: ...5 41 OIL PUMP 15 Oil pump drive shaft 1 16 Rotor housing 1 Order Part name Q ty Remarks ...