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INSTALLING THE INCLUDED PARTS

– 6 –

7

9

3. Installing the handlebar

Install the handlebar 

a

 so that the knurled part 

b

 is at the center of the handlebar holder 

c

then tighten the 4 handlebar holder 

c

 bolts 

d

to the specified torque.

 

TIP

8

Install the handlebar 

a

 with the upper surface 

e

 horizontal.

8

Make sure that the upper surface 

g

 of the 

brake lever bracket 

f

 is parallel with the center 

line 

i

 of the handlebar stem 

h

.

 

TIP

8

Tighten bolts 

d

 evenly in stages, in the order 

shown in the illustration.

8

Tighten in such a way that the gaps 

j

 above 

and below the handlebar holder 

c

 are equal.

4. Installing the display unit’s button cell bat-

tery

Loosen the bolts 

a

 and remove the display unit 

b

 from the bracket 

c

.

a

b

c

d

d

Tightening tor

qu

e 6 N·m (0.6 kgf·m, 4.4 l

b

·ft)

The handlebar 

a

 should not touch the frame 

when it is turned fully to the left or right.

NOTICE

i

h

e

g

f

a

d

c

j

j

a

c

b

Tightening tor

qu

e 2.0 N·m (0.20 kgf·m, 1.5 l

b

·ft)

Summary of Contents for WABASH 2019

Page 1: ...2019 ASSEMBLY MANUAL WABASH PW70WL PW70WM PW70WS LIT 15666 00 05 X1M 28107 14 ...

Page 2: ...al where applicable The procedures below are described in the order that the procedures are carried out correctly and completely Failure to do so can result in poor performance and possible harm to the bicycle and or rider Particularly important information is distinguished in this manual by the following notations Follow the instructions in the Dealer Warranty Handbook Procedure Section This is t...

Page 3: ...t box 1 2 Front wheel 8 Do not use a cutter scissors or other sharp object to open the part boxes otherwise the included parts could be damaged 8 Wear suitable protective gear such as gloves when handling and opening the part boxes NOTICE 1 2 ...

Page 4: ...f the package is subject to change without notice No Part names Q ty Remarks 1 Front wheel 1 2 Part box 1 1 3 Part box 2 1 2 in part box 1 4 Part box 3 1 2 in part box 1 5 Saddle and seat post assembly 1 6 Front axle 1 7 Pedals 2 1 each for left and right 8 Bell 1 9 Front reflector 1 0 Rear reflector 1 q Owner s manual 1 w Button cell battery 1 q in owner s manual pouch Standard CR2032 e Battery c...

Page 5: ...INCLUDED PARTS 3 7 9 1 2 3 4 e 9 0 q w 5 6 7 8 ...

Page 6: ...nt wheel and fork end Remove the spacer b from the front disc cali per a Give the removed spacer b to the customer explaining how it is used Align the holes in the front wheel 1 with the holes in the fork end and install the front wheel 1 Install it in such a way that the disc rotor c does not touch the disc pad Install the front axle 2 to the fork end holes from the left side of the bicycle Tight...

Page 7: ...andlebar stem Position the handlebar stem a in a straight line with the front wheel Tighten the bolts b and c in that order to the specified torques e d d d 8 Position the lever when it cannot touch obstacles while the bicycle is moving If not the lever could be unlocked unexpectedly causing the front wheel to come off result ing in an accident with severe injury or death 8 Fasten the lever d at p...

Page 8: ...arallel with the center line i of the handlebar stem h TIP 8 Tighten bolts d evenly in stages in the order shown in the illustration 8 Tighten in such a way that the gaps j above and below the handlebar holder c are equal 4 Installing the display unit s button cell bat tery Loosen the bolts a and remove the display unit b from the bracket c a b c d d Tightening torque 6 N m 0 6 kgf m 4 4 lb ft The...

Page 9: ...on of the front and rear brake hoses and shift wire As shown in the illustration install the bracket part of the display unit a to the side of the han dlebar holder b and tighten the bolts c to the specified torque 6 Installing the headlight Install the headlight a to the bracket b of the display unit then tighten the bolt c to the spec ified torque TIP Install in such a way that the headlight poi...

Page 10: ... tighten it together with the stay 2 and screw 3 TIP Adjust so that the front reflector 1 faces straight ahead then tighten the screw 8 Installing the bell Install the bell 1 to the bracket a on the right side of the bicycle as shown then tighten it with the screw 2 1 2 3 a 1 Front reflector 1 B 2 Stay 1 B 3 Screw 1 B 2 1 a 1 Bell 1 B 2 Screw 1 B ...

Page 11: ...ght lead 4 Display unit lead 5 Switch unit lead 6 Joint sleeve 7 Check that the front brake hose 1 headlight lead 4 display unit lead 5 and plastic locking ties 8 are placed as shown in the illustration 5 4 7 1 7 2 3 5 4 7 1 7 3 2 6 6 Be sure to route the wires as shown in the illus tration If not they could interfere with handle bar operation which could cause loss of control WARNING 1 5 4 8 ...

Page 12: ... specified torque 2 7 8 1 3 3 2 9 a b 1 Tightening torque 4 0 N m 0 40 kgf m 3 0 lb ft 1 Saddle and seat post 1 A 8 Insert the seat post far enough that the raise limit b is not visible If installed at a posi tion at which the raise limit b is visible the seat post clamp or even frame may break which could cause the rider to lose control and fall 8 Always tighten fasteners to the correct torque Bo...

Page 13: ...e TIP 8 Right screw for the right pedal 8 Left screw for the left pedal 13 Installing the battery pack Check that the battery pack a is fully charged according to owner s manual procedures then install the battery pack a Do not insert the seat post completely when lowering the saddle The bottom edge of the seat post could touch parts inside the seat pipe breaking the seat post or the parts inside ...

Page 14: ...itch f is pressed while the Min ute section of the clock e is flashing The minutes value decreases when the assist mode switch d is pressed Press the function select switch b to set the minutes F The time is set and the mode returns to the nor mal mode TIP If you make a mistake adjusting the time start over from step B G Press the power switch a to complete adjust ment of the time 15 Checking the ...

Page 15: ...volutions and check that the display reads 3 16 Adjusting the opening of the front and rear brake levers Before adjusting the opening of the brake levers grip the brake levers approximately 10 times to pump them Turn the adjusting screw 1 to adjust the open ing a of the tip of the brake lever from the tip of the grip TIP Adjust to a position at which it is easy for the cus tomer to operate the fro...

Page 16: ...he chain 8 Bell sound 8 Battery pack locking operation Check that the battery pack locks securely 8 Check of battery pack and battery charger operation 8 Operation of the meter switches and drive unit 8 Light brightness and angle of the headlight Check that the headlight shines on the road approximately 33 ft 10 m ahead 8 Installation state of the reflectors 8 Maximum tire air pressure Front tire ...

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