Yamaha VMAX VMX12V Owner'S Manual Download Page 78

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PERIODIC MAINTENANCE AND MINOR REPAIR

6-38

2. Place the motorcycle on the cen-

terstand.

3. Remove the brake caliper by re-

moving the bolts.

4. Disconnect the brake torque rod

from the brake caliper bracket by
removing the nut and the bolt.

5. While supporting the rear wheel,

pull the wheel axle out.

6. Remove the brake caliper bracket

and spacer.

7. Pull the wheel to the right to sepa-

rate it from the final gear case, and
then remove it.

CAUTION:

ECA11180

Do not push the brake pedal after
the wheel has been removed togeth-
er with the brake disc, otherwise the

brake pads will be forced shut.

EAU37970

To install the rear wheel

1. Apply a light coating of lithi-

um-soap-based grease to the
splines of the final gear case and
wheel hub.

2. Install the wheel, brake caliper

bracket, spacer and wheel axle.

3. Install the brake caliper by install-

1. Rear wheel axle pinch bolt

1. Nut
2. Brake torque rod
3. Bolt
4. Spacer
5. Brake caliper bracket

Summary of Contents for VMAX VMX12V

Page 1: ...5GK 28199 16 VMX12V C OWNER S MANUAL ...

Page 2: ...EAU10041 ...

Page 3: ...pection and basic maintenance of this motorcycle If you maintenance of your motorcycle please consult a Yamaha dealer orcycle fully comply with the emissions standards for clean air applicable e standards without reducing the performance or economy of operation of it is important that you and your Yamaha dealer pay close attention to the ting instructions contained within this manual ...

Page 4: ...YCLE RIDING TIPS BOOKLET CAREFULLY S MOTORCYCLE DO NOT ATTEMPT TO OPERATE THIS MOTORCY E KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AFE AND PROPER RIDING TECHNIQUES REGULAR INSPECTIONS H GOOD RIDING SKILLS WILL ENSURE THAT YOU SAFELY ENJOY F THIS MOTORCYCLE Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS WARNING instructions could result in severe injury or death to the tor a bystander or...

Page 5: ...LABEL HERE VMX12V C OWNER S MANUAL amaha Motor Corporation U S A 1st edition April 2005 All rights reserved printing or unauthorized use ut the written permission of ha Motor Corporation U S A s expressly prohibited Printed in Japan P N LIT 11626 19 27 ...

Page 6: ... Checking the throttle cable free play 6 19 Valve clearance 6 20 Tires 6 20 Cast wheels 6 22 Accessories and replacement parts 6 23 Clutch lever 6 23 Adjusting the brake lever free play 6 24 Adjusting the rear brake light switch 6 24 Checking the front and rear brake pads 6 25 Checking the brake and clutch fluid levels 6 25 Changing the brake and clutch fluids 6 26 Checking and lubricating the cab...

Page 7: ...TABLE OF CONTENTS ...

Page 8: ...orists can ee you Avoid riding in another motorist s blind spot Many accidents involve inexperi enced operators In fact many op erators who have been involved in accidents do not even have a cur rent motorcycle license Make sure that you are qualified and that you only lend your mo torcycle to other qualified opera tors Know your skills and limits Staying within your limits may help you to avoid a...

Page 9: ...s kles and feet passenger should also observe e above precautions Modifications Modifications made to this motorcycle not approved by Yamaha or the re moval of original equipment may ren der the motorcycle unsafe for use and may cause severe personal injury Modifications may also make your mo torcycle illegal to use Loading and accessories Adding accessories or cargo to your motorcycle can adverse...

Page 10: ...reate instability due to improper weight distribution or aerody namic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody namic effects Wind may at tempt to lift the motorcycle or the motorcycle may become un stable i...

Page 11: ...ene heater or near an open lame otherwise it could catch ire hen transporting the motorcycle another vehicle make sure that s kept upright If the motorcycle ould lean over gasoline may ak out of the carburetor or fuel nk you should swallow any gaso e inhale a lot of gasoline vapor allow gasoline to get into your es see your doctor immediate If any gasoline spills on your n or clothing immediately ...

Page 12: ...1 5 EAU10381 y before operating this vehicle ...

Page 13: ...SAFETY INFORMATION 1 6 1 4 5 ...

Page 14: ...2 1 EAU10410 page 3 12 page 3 12 ...

Page 15: ...DESCRIPTION 2 2 2 3 4 5 6 7 8 9 EAU10420 ...

Page 16: ...2 3 EAU10430 ...

Page 17: ...her he battery may discharge EAU11003 Indicator and warning lights EAU11040 Turn signal indicator light TURN This indicator light flashes when the turn signal switch is pushed to the left or right EAU11070 Neutral indicator light NEUTRAL This indicator light comes on when the transmission is in the neutral position 1 Neutral indicator light NEUTRAL 2 Turn signal indicator light TURN 3 Fuel level w...

Page 18: ...tch lever sh the start switch If the warn light does not come on have a maha dealer check the electri circuit EAU11630 Speedometer unit The speedometer unit is equipped with a speedometer an odometer and a tripmeter The speedometer shows riding speed The odometer shows the total distance traveled The tripmeter shows the distance traveled since it was last set to zero with the reset knob The tripme...

Page 19: ...g he weather and engine load If edle reaches or enters the red stop the vehicle and let the en ol See page 6 40 ION ECA10020 t operate the engine if it is ated EAU12343 Handlebar switches Left Right ant temperature gauge ant temperature gauge red zone 1 Dimmer switch LIGHTS 2 Turn signal switch TURN 3 Horn switch HORN 1 Engine stop switch ENGINE STOP 2 Fuel reserve switch FUEL 3 Start switch START...

Page 20: ... cable is stuck EAU12690 witch START is switch to crank the engine starter ON ECA10050 ge 5 1 for starting instruc rior to starting the engine EAU12790 serve switch FUEL normal operation this switch be kept in the ON position If warning light comes on while et the switch to RES refuel as s possible and then set the back to ON NOTE After switching to RES approximately 3 0 L 0 79 US gal 0 66 Imp gal...

Page 21: ...e left the engine and is used in com n with the clutch lever when the gears of the 5 speed con mesh transmission equipped on torcycle EAU12890 Brake lever The brake lever is located at the right handlebar grip To apply the front brake pull the lever toward the handle bar grip pedal 1 Brake lever ...

Page 22: ...clockwise The lock will be released and the fuel tank cap can be removed To install the fuel tank cap 1 Insert the fuel tank cap into the tank opening with the key inserted in the lock and with the mark on the cap facing forward 2 Turn the key counterclockwise to the original position and then re move it 3 Slide the rider seat backrest rear ward and push it down NOTE The fuel tank cap cannot be in...

Page 23: ...only unleaded gasoline The use of leaded gasoline will cause severe damage to internal engine parts such as the valves and piston rings as well as to the exhaust system Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or a research octane number of 91 or higher If knocking or pinging occurs use a gasoline of a different brand o...

Page 24: ...30 Steering lock To lock the steering 1 Turn the handlebar all the way to the right 2 Open the steering lock cover and then insert the key 3 Turn the key 1 8 turn counterclock wise push it in while turning the handlebar slightly to the left and then turn the key 1 8 turn clock wise 4 Check that the steering is locked remove the key and then close the lock cover r choke lever page 3 8 1 Steering lo...

Page 25: ...krest by shing the levers on the left and ht side as shown and then slide e backrest forward move the bolts and screws and en pull the rider seat off To install the rider seat 1 Insert the projection on the front of the rider seat into the seat holder as shown ing lever 1 Bolt 2 Screw 1 Projection 2 Seat holder ...

Page 26: ...t EAU14660 Adjusting the front fork This front fork is equipped with air valves for adjusting the spring rate WARNING EWA10180 Always adjust both fork legs equal ly otherwise poor handling and loss of stability may result Adjust the spring rate as follows 1 Elevate the front wheel by placing the vehicle on the centerstand NOTE When checking and adjusting the air pressure there should be no weight ...

Page 27: ...spension decrease e air pressure by pushing each ve stem down ION ECA10090 exceed the maximum air pres otherwise the front fork oil may become damaged ARNING EWA11180 must be no difference in air re between the left and right gs otherwise poor handling ss of stability may result 5 Securely install the air valve caps ng rate nimum standard soft Air pressure 40 kPa 5 7 psi 0 4 kgf cm2 aximum hard Ai...

Page 28: ...spring preload and thereby he suspension turn the adjust on each shock absorber as in direction b gn the bottom edge of the ad ing ring with the appropriate ting on the shock absorber e the special wrench included in owner s tool kit to make this ad justment g preload adjusting ring 1 a b Spring preload Minimum soft 1 Standard 1 Maximum hard 5 ...

Page 29: ...roperty damage or nal injury that may result from per handling o not tamper with or attempt to en the gas cylinders o not subject the shock ab rbers to an open flame or oth high heat sources otherwise ey may explode due to exces ve gas pressure o not deform or damage the s cylinders in any way as this ll result in poor damping per formance Always have a Yamaha dealer service the shock absorbers pi...

Page 30: ...tuations See further down for an explanation of the ignition circuit cut off system WARNING EWA10240 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control Yamaha s ignition circuit cut off system has been designed t...

Page 31: ...p but the clutch lever is t pulled prevents starting when the trans ssion is in gear and the clutch le r is pulled but the sidestand is l down uts the running engine when the nsmission is in gear and the sid tand is moved down cally check the operation of the circuit cut off system according ollowing procedure ARNING EWA10260 e vehicle must be placed on e centerstand during this in ection a malfun...

Page 32: ...ch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer NOTE ...

Page 33: ...as a result of exposure to the elements Any damage fluid leakage or loss ces Therefore it is very important in addition to a thorough visual inspec e he vehicle is used Such an inspection can be accomplished in a very short n worth the time involved EWA11150 ot working properly have it inspected and repaired before operating ...

Page 34: ...eservoir commended coolant to specified level m for leakage 6 15 ve Yamaha dealer bleed hydraulic system y or wear y eservoir commended brake fluid to specified level tem for leakage 6 24 6 25 ve Yamaha dealer bleed hydraulic system or wear y eservoir commended brake fluid to specified level tem for leakage 6 25 ...

Page 35: ...adjust cable free play and lubricate cable 6 19 6 27 ration is smooth ary 6 27 n and tread depth y 6 20 6 22 ration is smooth oting points if necessary 6 27 ration is smooth ting points if necessary 6 28 ration is smooth ecessary 6 28 nuts bolts and screws are properly tightened y y ignition circuit cut off system e have Yamaha dealer check vehicle 3 14 ter if necessary 6 31 CHECKS PAGE ...

Page 36: ...vel and if nec refuel as soon as possible 2 Shift the transmission into the neu tral position NOTE When the transmission is in the neutral position the neutral indicator light should be on otherwise have a Yamaha dealer check the electrical cir cuit 3 Turn the starter choke on and completely close the throttle See page 3 8 4 Start the engine by pushing the start switch NOTE If the engine fails to ...

Page 37: ...r turned off To avoid the possi excessive exhaust emissions eave the starter choke on long necessary The time necessary ter choke use depends upon mbient temperature Tempera bove 10 C 50 F require about nds of starter choke use and atures below 10 C 50 F re bout 35 seconds with the starter turned on then about 2 5 min th the starter choke in the half sition EAU16640 Starting a warm engine Follow t...

Page 38: ... the following table close throttle and at the same time quickly pull the clutch lever in 5 Shift the transmission into second gear Make sure not to shift the transmission into the neutral posi tion 6 Open the throttle part way and gradually release the clutch lever 7 Follow the same procedure when shifting to the next higher gear NOTE Always shift gears at the recommended shift points EAU16700 To...

Page 39: ... prolonged full throt ation or any condition that might n engine overheating must be d EAU17121 0 km 0 600 mi prolonged operation above 4500 1600 km 600 1000 mi prolonged operation above 5500 ION ECA10331 000 km 600 mi of operation gine oil and final gear oil must be changed and the oil filter car tridge or element replaced 1600 km 1000 mi and beyond The vehicle can now be operated nor mally CAUTI...

Page 40: ...NT RIDING POINTS 5 5 ...

Page 41: ... TO PROPER EN OPERATION AND MAXIMUM ORMANCE IN THE FOLLOW PERIODIC MAINTENANCE TS THE SERVICES RELATED MISSIONS CONTROL ARE PED SEPARATELY THESE CES REQUIRE SPECIALIZED KNOWLEDGE AND EQUIP YAMAHA DEALERS ARE ED AND EQUIPPED TO PER THESE PARTICULAR SER EAU17551 Owner s tool kit The tool kit is located inside the storage compartment behind the rider seat backrest See page 3 9 The service information...

Page 42: ...ND MINOR REPAIR 6 2 ...

Page 43: ...rform the service INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months cks or Replace 13000 Replace Replace lear d Every 26600 mi 42000 km cracks carbu idle essary dam ...

Page 44: ...TER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months r d opera leak el and es el and es ge Every 4 years age dam ...

Page 45: ...r th Repack es for th every 24 Repack and fas d se d se d se INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months ...

Page 46: ...24 Change eak 1000 after m or Change Change cable thor INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months ...

Page 47: ...s caliper cylinders or clutch release cylinder always change utch fluid levels and fill the reservoirs as required the brake or clutch master cylinders caliper cylinders and clutch release four years or if cracked or damaged e play ree hous INITIAL ODOMETER READINGS 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km ...

Page 48: ...n the rear of the cowl ing until it locks in place 4 Remove the key from the lock EAU19180 Panel A To remove the panel 1 Remove cowling A See page 6 8 2 Remove the screws and then take the panel off To install the panel 1 Place the panel in the original po sition and then install the screws 2 Install the cowling k r tion 1 Screw ...

Page 49: ...g cap move the spark plug as shown h the spark plug wrench includ in the owner s tool kit To check the spark plugs 1 Check that the porcelain insulator around the center electrode on each spark plug is a medi um to light tan the ideal color when the vehicle is ridden normal ly 2 Check that all spark plugs installed in the engine have the same color NOTE If any spark plug shows a distinctly dif fer...

Page 50: ... ger tight However the spark ould be tightened to the speci ue as soon as possible tall the spark plug cap EAU19672 Canister for California only This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere Check each hose connection Check each hose and canister for cracks or damage Replace if damaged Make sure the vent hose is not blocked Clean it if necessar...

Page 51: ...mmended type to raise o the correct level nge the engine oil with or t oil filter cartridge replace art the engine warm it up for veral minutes and then turn it 2 Place an oil pan under the engine to collect the used oil 3 Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase ne oil level check window mum level mark mum level mark 1 Engine oil filler cap ...

Page 52: ...n coat of engine oil to O ring of the new oil filter car ge NOTE Make sure that the O ring is properly seated 6 Install the new oil filter cartridge with an oil filter wrench and then tighten it to the specified torque with a torque wrench er cartridge er wrench 1 O ring ...

Page 53: ...l minutes while checking or oil leakage If oil is leaking im ediately turn the engine off and eck for the cause NOTE After the engine is started the engine oil level warning light should go off if the oil level is sufficient CAUTION ECA10400 If the oil level warning light flickers or remains on immediately turn the engine off and have a Yamaha dealer check the vehicle 10 Turn the engine off and th...

Page 54: ... Install the final gear oil drain bolt and then tighten it to the specified torque 4 Add the recommended final gear oil to the brim of the filler hole NOTE GL4 is a quality rating Hypoid gear oils rated GL5 or GL6 may also be used 5 Install and tighten the filler bolt 6 Check the final gear case for oil leakage If oil is leaking check for the cause gear oil filler bolt ct oil level gear oil drain ...

Page 55: ...s been used instead of coolant replace it with cool ant as soon as possible other wise the engine may not be sufficiently cooled and the cool ing system will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the antifreeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced WARNING EWA103...

Page 56: ...move the water pump drain bolt drain the water pump housing 7 Remove the cylinder drain plug covers on the outside of the cylin der blocks by removing the screws 8 Remove the rubber coolant drain plugs to drain the coolant from the tor cap nt drain cock on indicator 1 Water pump drain bolt 1 Screw ...

Page 57: ...not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the antifreeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced 15 Install the radiator cap start the engine let it idle for several min utes and then turn it off 16 Remove the radiator cap to check the coolant level in the radiator If ...

Page 58: ...air filter element out 4 Lightly tap the air filter element to remove most of the dust and dirt and then blow the remaining dirt out with compressed air as shown If the air filter element is damaged replace it 5 Insert the air filter element into the air filter case CAUTION ECA10480 Make sure that the air filter ele ment is properly seated in the air filter case The engine should never be op erate...

Page 59: ... Therefore all carburetor ments should be left to a Yamaha who has the necessary profes knowledge and experience EAU21381 Checking the throttle cable free play The throttle cable free play should mea sure 3 0 5 0 mm 0 12 0 20 in at the throttle grip Periodically check the throttle cable free play and if neces sary have a Yamaha dealer adjust it 1 Throttle cable free play ...

Page 60: ...10 Proper loading of your vehicle is im portant for several characteristics of your vehicle such as handling braking performance and safety Do not carry loosely packed items that can shift Securely pack your heavi est items close to the center of the vehicle and distribute the weight evenly from side to side Properly adjust the suspension for your load Tire air pressure measured on cold tires 0 90...

Page 61: ...nal knowl ge and experience formation otorcycle is equipped with tube es and cast wheels WARNING EWA10460 The front and rear tires should be of the same make and de sign otherwise the handling characteristics of the vehicle cannot be guaranteed After extensive tests only the tires listed below have been ap proved for this model by Yamaha Motor Co Ltd WARNING EWA10600 This motorcycle is fitted with...

Page 62: ...placed e wheel should be balanced enever either the tire or wheel s been changed or replaced An balanced wheel can result in or performance adverse han g characteristics and a short ed tire life e at moderate speeds after anging a tire since the tire sur e must first be broken in for it develop its optimal characteris er repairing or replacing a tire hten the valve stem nut and knut to the specifi...

Page 63: ...d However it is necessary to check the clutch fluid level and check the hydraulic system for leakage before each ride If the clutch lever free play does become excessive and shifting becomes rough or clutch slippage occurs causing poor acceler ation there may be air in the clutch sys tem If there is air in the hydraulic system have a Yamaha dealer bleed the system before operating the motor cycle ...

Page 64: ...formance ich may result in loss of con l and an accident EAU22270 Adjusting the rear brake light switch The rear brake light switch which is ac tivated by the brake pedal is properly adjusted when the brake light comes on just before braking takes effect If necessary adjust the brake light switch as follows Turn the adjusting nut while holding the rear brake light switch in place To make the brake...

Page 65: ... Before riding check that the brake fluid is above the minimum level mark and replenish if necessary A low brake fluid level may indicate worn brake pads and or brake system leakage If the brake level is low be sure to check the brake pads for wear and the brake sys tem for leakage NOTE The rear brake fluid reservoir is located behind panel B See page 6 8 Observe these precautions mum level mark B...

Page 66: ...er eck the cause EAU22750 Changing the brake and clutch fluids Have a Yamaha dealer change the brake and clutch fluids at the intervals specified in the NOTE after the periodic maintenance and lubrication chart In addition have the oil seals of the brake and clutch master cylinders and cali pers as well as the brake and clutch hoses replaced at the intervals listed below or whenever they are damag...

Page 67: ...throttle grip should cked before each ride In addi e cable should be lubricated at ervals specified in the periodic nance chart EAU23131 Checking and lubricating the brake and shift pedals The operation of the brake and shift pedals should be checked before each ride and the pedal pivots should be lu bricated if necessary ...

Page 68: ...nd sidestand The operation of the centerstand and sidestand should be checked before each ride and the pivots and met al to metal contact surfaces should be lubricated if necessary WARNING EWA10740 If the centerstand or sidestand does not move up and down smoothly have a Yamaha dealer check or re pair it mmended lubricant hium soap based grease all pur se grease Recommended lubricant Lithium soap ...

Page 69: ...port the vehicle so that s no danger of it falling over the inner tubes for scratches e and excessive oil leakage ck the operation ace the vehicle on a level sur ce and hold it in an upright posi n hile applying the front brake sh down hard on the handlebars veral times to check if the front k compresses and rebounds moothly CAUTION ECA10590 If any damage is found or the front fork does not operat...

Page 70: ...arings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings ...

Page 71: ...imum level mark continue with e following steps move the rider seat See ge 3 9 sconnect the negative battery ad from the battery sconnect the positive battery lead and the starter motor lead from the starter motor relay 7 Disconnect the couplers shown 8 Remove the ignition coil assem blies by removing the bolts mum level mark mum level mark 1 Starter motor lead black 2 Positive battery lead red 3 ...

Page 72: ... water as tap water s minerals that are harmful battery eck and if necessary correct breather hose routing 11 Install the ignition coil assemblies by installing the bolts 12 Connect the couplers 13 Connect and tighten the positive battery lead and the starter motor lead to the starter motor relay WARNING EWA10780 Pass the positive battery lead and starter lead through the hole in the ignition coil...

Page 73: ...ion and not structed ION ECA10600 breather hose is positioned in a way that the frame is ex to electrolyte or gas expelled he battery the frame could structural and external dam EAU23570 Replacing the fuses The main fuse box is located under the rider seat See page 3 9 The fuse box which contains the fuses for the individual circuits is located un der cowling A See page 6 8 1 Main fuse 2 Spare mai...

Page 74: ...diately blows ain have a Yamaha dealer eck the electrical system EAU23780 Replacing the headlight bulb This model is equipped with a quartz bulb headlight If the headlight bulb burns out replace it as follows 1 Remove the headlight unit by re moving the screws 2 Disconnect the headlight coupler and then remove the bulb cover fied fuses in fuse 30 0 A adlight fuse 15 0 A naling system fuse 10 0 A d...

Page 75: ...eadlight sing a cloth moistened with al or thinner stall the headlight bulb cover d then connect the coupler stall the headlight unit by install g the screws ve a Yamaha dealer adjust the adlight beam if necessary EAU24281 Replacing a turn signal light bulb or the tail brake light bulb 1 Remove the lens by removing the screws ot touch the glass part of the bulb 1 Screw 1 Turn signal light bulb ...

Page 76: ...the front wheel move the brake calipers by re ving the bolts ON ECA11060 pull the brake lever after the caliper has been removed se the brake pads will be shut osen the front wheel axle pinch t then the wheel axle 5 Pull the wheel axle out and then remove the wheel EAU24842 To install the front wheel 1 Install the speedometer gear unit into the wheel hub so that the pro jections mesh with the slot...

Page 77: ...o the specified ques nnect the speedometer cable sh down hard on the handlebar veral times to check for proper k operation EAU25080 Rear wheel EAU37960 To remove the rear wheel WARNING EWA10820 It is advisable to have a Yamaha dealer service the wheel Securely support the motorcy cle so that there is no danger of it falling over 1 Remove the axle nut and then loosen the rear wheel axle pinch bolt ...

Page 78: ...0 Do not push the brake pedal after the wheel has been removed togeth er with the brake disc otherwise the brake pads will be forced shut EAU37970 To install the rear wheel 1 Apply a light coating of lithi um soap based grease to the splines of the final gear case and wheel hub 2 Install the wheel brake caliper bracket spacer and wheel axle 3 Install the brake caliper by install torque rod r calip...

Page 79: ... e can cause poor starting and power llowing troubleshooting charts ent quick and easy procedures cking these vital systems your owever should your motorcycle any repair take it to a Yamaha whose skilled technicians have cessary tools experience and ow to service the motorcycle y nly genuine Yamaha replace arts Imitation parts may look like a parts but they are often inferi e a shorter service lif...

Page 80: ...oth and correct the aps or replace the spark plugs maha dealer check the vehicle The engine does not start Check the battery Open the throttle halfway and operate the electric starter battery is good k the electrolyte and battery connections and charge the ry if necessary The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the compressoin ...

Page 81: ... residual pressure to escape When the hissing ap while turning it counterclockwise and then remove the cap arily used instead provided that it is changed to the recommended coolant The coolant level is OK The coolant level is low Check the cooling system for leakage Have a Yamaha dealer check and repair the cooling system Add coolant See NOTE Start the engine If the engine overheats again have a Y...

Page 82: ...have been in ntact with strong or abrasive aning products solvent or thinner fuel gasoline rust re movers or inhibitors brake flu id antifreeze or electrolyte Do not use high pressure wash ers or steam jet cleaners since they cause water seepage and deterioration in the following ar eas seals of wheel and swing arm bearings fork and brakes electric components couplers connectors instruments switch...

Page 83: ...s a universal clean to remove any remaining dirt uch up minor paint damage used by stones etc ax all painted surfaces t the motorcycle dry completely before storing or covering it WARNING EWA11130 Make sure that there is no oil or wax on the brakes or tires If necessary clean the brake discs and brake linings with a regular brake disc cleaner or ac etone and wash the tires with warm water and a mi...

Page 84: ...float cham bers by loosening the drain bolts this will prevent fuel deposits from building up Pour the drained fuel into the fuel tank 4 Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating 5 Perform the following steps to pro tect the cylinders piston rings etc from corrosion a Remove the spark plug caps and spark plugs b...

Page 85: ...MOTORCYCLE CARE AND STORAGE 7 4 2 3 4 5 6 7 8 9 an 0 C 30 F or more than C 90 F For more informa n on storing the battery see ge 6 31 any necessary repairs before the motorcycle ...

Page 86: ...oir capacity up to the maxi mum level mark 0 30 L 0 32 US qt 0 26 Imp qt Radiator capacity including all routes 2 75 L 2 91 US qt 2 42 Imp qt Air filter Air filter element Dry element Fuel Recommended fuel Regular unleaded gasoline only ZAF Unleaded gasoline only CAL U49 Fuel tank capacity 15 0 L 3 96 US gal 3 30 Imp gal Fuel reserve amount 3 0 L 0 79 US gal 0 66 Imp gal Carburetor Manufacturer MI...

Page 87: ...senger cargo accessories Tire air pressure measured on cold tires Loading condition 0 90 kg 0 198 lb Front 225 kPa 33 psi 2 25 kgf cm2 Rear 225 kPa 33 psi 2 25 kgf cm2 Loading condition 90 215 kg 198 474 lb CAL ZAF 90 216 kg 198 476 lb U49 Front 225 kPa 33 psi 2 25 kgf cm2 Rear 250 kPa 36 psi 2 50 kgf cm2 Front wheel Wheel type Cast wheel Rim size 18M C x MT2 15 Rear wheel Wheel type Cast wheel Ri...

Page 88: ...urn signal position light V 23 W 8 0 W 2 urn signal light V 21 0 W 2 ighting V 3 0 W 2 indicator light V 3 0 W 1 eam indicator light V 3 0 W 1 el warning light V 3 0 W 1 gnal indicator light V 3 0 W 1 vel warning light V 3 0 W 1 use A ght fuse A ng system fuse A fuse A Radiator fan fuse 10 0 A ...

Page 89: ... a new key EAU26400 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided NOTE The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area dentification number 1 Vehicle identification number ...

Page 90: ...9 2 ...

Page 91: ...dition to notifying Yamaha Motor Corporation ay open an investigation and if it finds that a safety defect exists in a group mpaign However NHTSA cannot become involved in individual problems poration U S A afety Hotline toll free at 1 800 424 9393 or 366 0123 in Washington D C nsportation Washington D C 20590 You can also obtain other information ...

Page 92: ...corporated into any new ve e or delivery to the ultimate purchaser or while it is in use or 2 the use of has been removed or rendered inoperative by any person TITUTE TAMPERING ARE THE ACTS LISTED BELOW ystems i e modification removal etc haust system Muffler Exhaust pipe Silencer ake system Air cleaner case Air cleaner element Intake duct ...

Page 93: ...9 EAU26632 purchased and installed on your vehicle will be required to document that with the emissions warranty The chart below is printed only as a reminder table proof of maintenance work Mileage Servicing dealer name and address Remarks ...

Page 94: ...9 6 Mileage Servicing dealer name and address Remarks ...

Page 95: ...CONSUMER INFORMATION 9 7 2 3 4 5 6 7 8 9 EAU26661 S A STREET AND ENDURO MOTORCYCLE LIMITED ...

Page 96: ...9 8 ...

Page 97: ...towing phone calls even food and lodging when you are away from home This superb coverage goes into effect when you purchase Y E S so it applies to any warranty repairs as well as covered repairs during your entire Y E S plan period Y E S coverage is honored at any authorized Yamaha dealer nationwide Y E S coverage is transferable to a new owner if you sell or trade in That can make your Yamaha mu...

Page 98: ...9 10 benefits of y knowing after your maha with We ll be d ...

Page 99: ...ht 3 1 egulation 9 4 O Oil level warning light 3 2 P Parking 5 5 Part locations 2 1 Pre operation check list 4 2 R Rear brake light switch adjusting 6 24 Rear suspension lubricating 6 29 Rider seat 3 9 S Safety defects reporting 9 3 Safety information 1 1 Shifting 5 3 Shift pedal 3 5 Shock absorber assemblies adjusting 3 12 Sidestand 3 14 Spark plugs checking 6 9 Specifications 8 1 Speedometer uni...

Page 100: ......

Page 101: ...YAMAHA MOTOR CO LTD PRINTED IN JAPAN 2005 5 0 1 1 E ...

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