Yamaha VINO125 Owner'S Manual Download

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6-4

PERIODIC MAINTENANCE AND MINOR REPAIR

* Since these items require special tools, data and technical skills, have a Yamaha dealer perform the service.

NOTE:

From 12000 mi (18000 km) or 36 months, repeat the maintenance intervals starting from 4000 mi (7000 km) or 12 months.

Sidestand switch

• Check operation.

Front fork

• Check operation and for oil leakage.

Shock absorber assembly

• Check operation and shock absorber for oil leakage.

Engine oil

• Change.
• Check oil level and vehicle for leakage.

Every 1,900 mi (3,000 km)

Engine oil filter element

• Clean.

Engine oil strainer

• Clean.

Final transmission oil

• Change.

V-belt

• Replace.

Every 12,000 mi (18,000 km)

Front and rear brake
switches

• Check operation.

Moving parts and cables

• Lubricate.

Throttle grip housing and
cable

• Check operation and free play.
• Adjust the throttle cable free play if necessary.
• Lubricate the throttle grip housing and cable.

Lights, signals and
switches

• Check operation.
• Adjust headlight beam.

NO.

ITEM

ROUTINE

ODOMETER READING

600 mi

(1,000

km)

month

2,000 mi

(4,000

km)

months

4,000 mi

(7,000

km)

months

6,000 mi

(10,000

km)

months

8,000 mi

(13,000

km)

months

5YR-F8199-11ch6.pmd

2004/06/11, 14:01

Summary of Contents for VINO125

Page 1: ...1 2 3 4 5 6 7 8 9 5YR F8199 11 LIT 11626 18 39 YJ125T OWNER S MANUAL 5YR F8199 11cv pmd 2004 06 11 14 14 3 ...

Page 2: ...1 2 3 4 5 6 7 8 9 EAU10041 5YR F8199 11ch0 pmd 2004 06 11 14 11 1 ...

Page 3: ... maintenance of this scooter If you have any questions concerning the operation or maintenance of your scooter please consult aYamaha dealer The design and manufacture of thisYamaha scooter fully comply with the emissions standards for clean air applicable at the date of manufacture Yamaha has met these standards without reducing the performance or economy of operation of the scooter To maintain t...

Page 4: ... A NOTE provides key information to make procedures easier or clearer NOTE 8 This manual should be considered a permanent part of this scooter and should remain with it even if the scooter is subsequently sold 8 Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most current product information available at the time of printing there may be...

Page 5: ...yYamaha MotorTaiwan Co Ltd 1st edition June2004 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha MotorTaiwan Co Ltd is expressly prohibited Printed in Taiwan P N LIT 11626 18 39 AFFIX DEALER LABEL HERE 5YR F8199 11ch0 pmd 2004 06 11 14 11 4 ...

Page 6: ...gine break in 5 3 Parking 5 4 PERIODIC MAINTENANCE AND MINOR REPAIR 6 1 PERIODIC MAINTENANCE 6 1 Owner s tool kit 6 1 Periodic maintenance chart for the emission control system 6 2 General maintenance and lubrication chart 6 3 Removing and installing panels 6 6 Checking the spark plug 6 7 Air filter and V belt case air filter elements 6 8 Replacing the tail brake light bulb 6 11 Replacing a turn s...

Page 7: ...oil strainer 6 24 Troubleshooting 6 26 Troubleshooting chart 6 27 SCOOTER CARE AND STOR AGE 7 1 Care 7 1 Storage 7 3 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 Reporting safety defects 9 3 Motorcycle noise regulation 9 4 YAMAHA MOTOR CORPORA TION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY 9 5 YAMAHA EXTENDED SER VICE Y E S 9 7 5YR F8199 11ch0 pmd 2004 06 11 14 ...

Page 8: ... con spicuous appears to be very effec tive in reducing the chance of this type of accident Therefore 9 Wear a brightly colored jacket 9 Use extra caution when approaching and passing through intersections since intersections are the most likely places for scooter accidents to occur 9 Ride where other motorists can see you Avoid riding in another motorist s blind spot 8 Many accidents involve inex...

Page 9: ...te to an impairment of vision which could delay seeing a hazard 8 The use of a jacket substantial shoes trousers gloves etc is effective in preventing or reducing abrasions or lacerations 8 Never wear loose fitting clothes otherwise they could catch on the control levers or wheels and cause injury or an accident 8 Never touch the engine or exhaust system during or after operation They become very ...

Page 10: ...n mind as well as those provided under Load ing when mounting accessories 8 Never install accessories or carry cargo that would impair the perfor mance of your scooter Carefully inspect the accessory before us ing it to make sure that it does not in any way reduce ground clear ance or cornering clearance limit suspension travel steering travel or control operation or obscure lights or reflectors 9...

Page 11: ... ventilation 8 Always turn the engine off before leaving the scooter unattended and remove the key from the main switch When parking the scooter note the following 9 The engine and exhaust system may be hot therefore park the scooter in a place where pedestrians or children are not likely to touch these hot areas 9 Do not park the scooter on a slope or soft ground otherwise it may fall over 9 Do n...

Page 12: ...treetcar rails iron plates on road construction sites and manhole covers become extremely slippery when wet Slow down and cross them with caution Keep the scooter upright otherwise it could slide out from under you 8 The brake lining could get wet when you wash the scooter After wash ing the scooter check the brakes before riding 8 Always wear a helmet gloves trou sers tapered around the cuff and ...

Page 13: ...4 5 6 7 8 9 Q Q Q Q Q SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle 1 2 3 4 5 6 5YR F8199 11ch1 pmd 2004 06 11 14 11 6 ...

Page 14: ...1 7 1 2 3 4 5 6 7 8 9 Q Q Q Q Q SAFETY INFORMATION 1 2 3 4 5 6 5YR F8199 11ch1 pmd 2004 06 11 14 11 7 ...

Page 15: ...k page 3 8 4 Helmet holder page 3 6 5 Storage compartment page 3 7 6 Rear turn signal light page 3 2 7 Rear wheel page 6 19 8 Rear brake lever free play adjusting nut page 6 21 9 Kickstarter page 3 6 10 Air filter element page 6 8 11 Battery page 6 22 DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 5YR F8199 11ch2 pmd 2004 06 11 14 12 1 ...

Page 16: ... Carrier page3 8 14 Fuel tank cap page 3 4 15 Seat page 3 6 16 Brake master cylinder page 6 13 17 Headlight page 6 16 18 Front brake caliper page 6 12 19 Spark plug page 6 7 20 Centerstand page 6 15 21 Muffler page 3 5 12 13 14 15 16 17 18 19 20 21 5YR F8199 11ch2 pmd 2004 06 11 14 12 2 ...

Page 17: ...age 3 4 23 Left handlebar switches page 3 2 24 Speedometer unit page 3 3 25 Right handlebar switches page 3 2 26 Front brake lever page 3 3 27 Throttle grip page 6 19 28 Main switch steering lock page 3 1 29 Fuel gauge page 3 3 22 23 24 25 26 27 28 29 5YR F8199 11ch2 pmd 2004 06 11 14 12 3 ...

Page 18: ...The key can be removed INSTRUMENT AND CONTROL FUNCTIONS EAU10680 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handlebars all the way to the left 2 Push the key in from the OFF po sition and then turn it to LOCK while still pushing it 3 Remove the key To unlock the steering Push the key in and then turn it to OFF while still ...

Page 19: ...ottle cable is stuck 1 2 ZAUM00 1 Engine stop switch 2 Start switch EAU12700 Start switch Push this switch while applying the front or rear brake to crank the engine with the starter ECA10050 cC See page 5 1 for starting instructions prior to starting the engine EAU12342 Handlebar switches EAU12400 Dimmer switch Set this switch to for the high beam and to for the low beam 1 2 3 ZAUM00 1 Dimmer swi...

Page 20: ...AU12150 Fuel gauge 1 ZAUM00 1 Fuel gauge The fuel gauge indicates the amount of fuel in the fuel tank The needle moves towards E Empty as the fuel level decreases When the needle reaches the red line refuel as soon as possible NOTE Do not allow the fuel tank to empty it self completely EAU12900 Front brake lever 1 ZAUM00 1 Front brake lever The front brake lever is located on the right handlebar g...

Page 21: ... exceed 10 Gasohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle perfor mance problems EAU32481 Fuel tank cap 1 2 ZAUM00 1 Fuel tank cap cover 2 Match mark To remove the fuel tank cap Slide the lock cover open insert the key into the lock and then turn it 1 4 turn clockwise The lock will be released and the fuel tank cap can be removed T...

Page 22: ...asoline will cause unrepairable damage to the cata lytic converter 8 8 8 8 8 Never park the vehicle near pos sible fire hazards such as grass or other materials that easily burn 8 8 8 8 8 Do not allow the engine to idle too long NOTE The fuel tank cap cannot be installed unless the key is in the lock In addi tion the key cannot be removed if the cap is not properly installed and locked EWA10130 w ...

Page 23: ...switch if the scooter will be left un attended EAU14300 Helmet holder 1 ZAUM00 1 Helmet holder x2 The helmet holder is located under the seat To secure a helmet to the helmet holder 1 Open the seat See page 3 6 2 Attach the helmet to the helmet holder and then securely close the seat EAU13680 Kickstarter 1 ZAUM00 1 Kickstarter To start the engine fold out the kickstarter lever move it down lightly...

Page 24: ...humidity from spread ing through the storage compart ment wrap wet articles in a plas tic bag before storing them in the compartment 8 8 8 8 8 Since the storage compartment may get wet while the scooter is being washed wrap any articles stored in the compartment in a plastic bag 8 8 8 8 8 Do not keep anything valuable or breakable in the storage com partment To store a helmet in the storage com pa...

Page 25: ...The vehicle must not be ridden with the sidestand down or if the sidestand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss of control Yamaha s ignition circuit cut off sys tem has been designed to assist the operator in fulfilling the responsibil ity of raising the sidestand before starting off...

Page 26: ...pplied 8 It prevents starting when either brake is applied but the sidestand is still down 8 It cuts the running engine when the sidestand is moved down Periodically check the operation of the ignition circuit cut off system according to the following procedure EWA10250 w If a malfunction is noted have a Yamaha dealer check the system be fore riding tem regularly as described below and have a Yama...

Page 27: ... should not be ridden until checked by a Yamaha dealer With the engine turned off 1 Move the sidestand down 2 Make sure that the engine stop switch is turned on 3 Turn the key on 4 Keep the front or rear brake applied 5 Push the start switch Does the engine start With the engine still off 6 Move the sidestand up 7 Keep the front or rear brake applied 8 Push the start switch Does the engine start W...

Page 28: ...s consequences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is used Such an inspection can be accomplished in a very short time and the added safety it assures is more than worth the time involved EWA11150 w If any item in the Pre operation check list is not ...

Page 29: ... fluid to specified level Check hydraulic system for leakage Check the brake pads for wear 6 12 6 13 6 21 Rear brake Check operation Lubricate cable if necessary Check lever free play Adjust if necessary 6 21 Throttle grip Make sure that operation is smooth Check cable free play If necessary have Yamaha dealer adjust cable free play and lubricate cable and grip housing 6 19 Wheels and tires Check ...

Page 30: ...hten if necessary Instruments lights signals and switches Check operation Correct if necessary 3 2 3 3 Engine stop switch Check operation 3 2 Sidestand switch Check operation of ignition circuit cut off system If system is defective have Yamaha dealer check vehicle 3 8 3 10 ITEM CHECKS PAGE 5YR F8199 11ch4 pmd 2004 06 11 14 12 3 ...

Page 31: ...conds and then try again Each starting attempt should be as short as possible to pre serve the battery Do not crank the en gine more than 10 seconds on any one attempt If the engine does not start try with the throttle open 1 8 turn ECA11130 cC For maximum engine life always warm the engine up before starting off Never accelerate hard when the engine is cold OPERATION AND IMPORTANT RIDING POINTS E...

Page 32: ...irrors 3 Switch the turn signal on 4 Check for oncoming traffic and then slowly turn the throttle grip on the right in order to take off 5 Switch the turn signal off EAU16780 Acceleration and deceleration a b 0 10 MPH 20 30 40 50 60 70 80 0 20 40 60 80 100 120 a b ZAUM00 The speed can be adjusted by opening and closing the throttle To increase the speed turn the throttle grip in direction a To red...

Page 33: ...mportant period in the life of your engine than the period between 0 and 1000 km 600 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put an excessive load on it for the first 1000 km 600 mi The various parts in the engine wear and polish themselves to the correct operating clearances Dur ing this period prolonged full throttle operation or ...

Page 34: ...A10270 cC If any engine trouble should occur during the engine break in period immediately have a Yamaha dealer check the vehicle EAU17211 Parking When parking stop the engine and then remove the key from the main switch EWA10310 w 8 8 8 8 8 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them 8 8 8 8 8 Do not park on a...

Page 35: ... and lu brication will keep your vehicle in the safest and most efficient condition pos sible The most important points of mo torcycle inspection adjustment and lu brication are explained on the following pages Maintenance replacement or repair of the emission control devices and systems may be performed by any repair establishment or individual that is certified if applicable EWA10320 w If you ar...

Page 36: ... 18 months 8 000 mi 13 000 km or 24 months 1 Fuel line Check fuel hoses and vacuum hose for cracks or damage 2 Valves Check valve clearance Adjust if necessary 3 Spark plug Check condition Clean and regap Replace 4 Air filter element Clean Replace 5 Crankcase breather system Check breather hose for cracks or damage Replace if necessary 6 Carburetor Adjust engine idling speed 7 Exhaust system Check...

Page 37: ...ar brake Check operation and adjust brake lever free play Replace brake shoes Whenever worn to the limit 4 Brake hose Check for cracks or damage Replace See NOTE on page 6 5 Every 4 years 5 Wheels Check runout and for damage 6 Tires Check tread depth and for damage Replace if necessary Check air pressure Correct if necessary 7 Wheel bearings Check bearing for looseness or damage 8 Steering bearing...

Page 38: ...ge Every 1 900 mi 3 000 km 15 Engine oil filter element Clean 16 Engine oil strainer Clean 17 Final transmission oil Change 18 V belt Replace Every 12 000 mi 18 000 km 19 Front and rear brake switches Check operation 20 Moving parts and cables Lubricate 21 Throttle grip housing and cable Check operation and free play Adjust the throttle cable free play if necessary Lubricate the throttle grip hous...

Page 39: ...ulic brake system 9 When disassembling the master cylinder or caliper cylinder always replace the brake fluid Check the brake fluid level regularly and fill as required 9 Replace the oil seals on the inner parts of the master cylinder and caliper cylinder every two years 9 Replace the brake hoses every four years or if cracked or damaged 5YR F8199 11ch6 pmd 2004 06 11 14 01 5 ...

Page 40: ... 1 2 ZAUM00 1 Panel B 2 Screw x2 To remove the panel Remove the screws and then take the panel off To install the panel Place the panel in the original position and then install the screws EAU18771 Removing and installing pan els 1 2 ZAUM00 1 Panel A 2 Panel B The panels shown above need to be re moved to perform some of the mainte nance jobs described in this chapter Refer to this section each ti...

Page 41: ...k plug is a medium to light tan the ideal color when the vehicle is ridden normally NOTE If the spark plug shows a distinctly dif ferent color the engine could be defec tive Do not attempt to diagnose such problems yourself Instead have a Yamaha dealer check the vehicle 2 Check the spark plug for electrode erosion and excessive carbon or other deposits and replace it if nec essary Specified spark ...

Page 42: ...se air filter el ements should be cleaned at the inter vals specified in the periodic mainte nance and lubrication chart Clean both filter elements more frequently if you are riding in unusually wet or dusty areas Cleaning the air filter element 1 Place the scooter on the centerstand 1 ZAUM00 1 Air filter case cover 2 Remove the air filter case cover by removing the screw 1 ZAUM00 1 Air filter ele...

Page 43: ...er by re moving the screws 2 1 3 ZAUM00 1 Kickstarter 2 Bolt 3 Crankcase cover 3 Remove the filter element holder by removing the screw 4 Pull the air filter element out and then clean it with solvent After cleaning remove the remaining solvent by squeezing the element 1 2 ZAUM00 1 Filter element holder 2 Filter element EWA10430 w Use only a dedicated parts cleaning solvent To avoid the risk of fi...

Page 44: ...the element into the air filter case 7 Install the filter element holder by installing the screw 8 Install the crankcase cover by in stalling the screws 9 Install the kickstarter lever by in stalling the bolt then tightening the bolt to the specified torque Tightening torque Kickstarter bolt 23 Nm 2 3m kgf 16 6ft lbf 5YR F8199 11ch6 pmd 2004 06 11 14 01 10 ...

Page 45: ...se 3 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 4 Install the lens by installing the screws ECA10680 cC Do not overtighten the screws other wise the lens may break 1 Remove the turn signal light lens by removing the screw 2 Remove the defective bulb by push ing it in and turning it counterclock wise 3 Insert a new bulb into the socket push it in and the...

Page 46: ...pads as a set EAU22540 Rear brake shoes 1 2 ZAUM00 1 Wear indicator 2 Wear limit line The rear brake is provided with a wear indicator which allows you to check the brake shoe wear without having to dis assemble the brake To check the brake shoe wear check the position of the wear indicator while applying the brake If a brake shoe has worn to the point that the wear indicator reaches the wear limi...

Page 47: ...8 Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking performance 8 Be careful that water does not en ter the master cylinder when refill ing Water will significantly lower the boiling point of the fluid and may result in vapor lock 8 Brake fluid may deteriorate painted surfaces or plastic parts Always clean up spilled fluid imm...

Page 48: ... in internal rusting and cause interference with cable movement Replace damaged cables as soon as possible to prevent un safe conditions EAU23110 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated or replaced at the intervals specified in the periodic maintenance chart EAU23170 Lubri...

Page 49: ... condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition EWA10750 w Securely support the motorcycle so that there is no danger of it falling over Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the motorcycle on a level sur face and h...

Page 50: ...ront wheel off the ground EWA10750 w Securely support the motorcycle so that there is no danger of it falling over EAU23780 Replacing the headlight bulb 1 ZAUM00 1 Headlight unit This model is equipped with a quartz bulb headlight If the headlight bulb burns out replace it as follows 1 Remove the headlight unit by re moving the screws 2 Hold the lower ends of the front fork legs and try to move th...

Page 51: ...then remove the bulb cover 1 ZAUM00 1 Bulb holder 3 Remove the headlight bulb holder by turning it counterclockwise and then remove the defective bulb EWA10790 w Headlight bulbs get very hot There fore keep flammable products away from a lit headlight bulb and do not touch the bulb until it has cooled down 4 Place a new headlight bulb into po sition and then secure it with the bulb holder ECA10660...

Page 52: ...ion oil drain bolt 23 Nm 2 3m kgf 16 6ft lbf 6 Add the specified amount of the recommended final transmission oil and then install and tighten the oil filler cap Recommended final transmission oil See page 8 1 Oil quantity 0 13 L 0 14 US qt 0 1 Imp qt EWA11310 w 8 8 8 8 8 Make sure that no foreign mate rial enters the final transmission case 8 8 8 8 8 Make sure that no oil gets on the tire or whee...

Page 53: ...ires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride EWA10500 w 8 8 8 8 8 The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature 8 8 8 8 8 The tire air pressure must be adjusted in accordance with the riding speed and with the total weight of rider passenger cargo and...

Page 54: ...ead depth front and rear 0 8 mm 0 03 in NOTE The tire tread depth limits may differ from country to country Always comply with the local regulations Tire information This scooter is equipped with cast wheels and tubeless tires with valves EWA10590 w Operating the scooter with exces sively worn tires decrease riding sta bility and can lead to loss of control Have excessively worn tires replaced by ...

Page 55: ...poor performance adverse handling characteristics and a shortened tire life 8 Ride at moderate speeds after changing a tire since the tire sur face must first be broken in for it to develop its optimal characteris tics EAU22100 Adjusting the brake lever free play 1 ZAUM0107 1 Free play The brake lever free play should mea sure 2 5 mm 0 08 0 2 in as shown Periodically check the brake lever free pla...

Page 56: ... ECA10620 cC Never attempt to remove the battery cell seals as this would permanently damage the battery EWA10760 w 8 8 8 8 8 Electrolyte is poisonous and dan gerous since it contains sulfuric acid which causes severe burns Avoid any contact with skin eyes or clothing and always shield your eyes when working near batteries In case of contact ad minister the following FIRST AID 9 9 9 9 9 EXTERNAL F...

Page 57: ...tery before in stallation 4 After installation make sure that the battery leads are properly con nected to the battery terminals ECA10630 cC 8 8 8 8 8 Always keep the battery charged Storing a discharged battery can cause permanent battery dam age 8 8 8 8 8 To charge a sealed type MF bat tery a special constant voltage battery charger is required Us ing a conventional battery charger will damage t...

Page 58: ...nged and the oil strainer cleaned at the intervals specified in the periodic maintenance and lubrication chart To check the engine oil level 1 Place the vehicle on the centerstand NOTE Make sure that the vehicle is positioned straight up when checking the oil level A slight tilt to the side can result in a false reading 2 Start the engine warm it up for sev eral minutes and then turn it off 3 Wait...

Page 59: ...O ring 3 Spring 4 Strainer 6 Check the O ring for damage and re place it if necessary 7 Install the oil strainer spring O ring and engine oil drain bolts and then tighten the drain bolts to the speci fied torque Tightening torque Engine oil drain bolt A 23 Nm 2 3m kgf 16 6ft lbf Engine oil drain bolt B 32 Nm 3 2m kgf 23 1ft lbf 1 ZAUM00 1 Drain bolt A ECA10410 cC When removing the engine oil drain...

Page 60: ...nd check for the cause 10 Turn the engine off and then check the oil level and correct it if neces sary 11 Install the panel EAU25860 Troubleshooting Although Yamaha scooters receive a thorough inspection before shipment from the factory trouble may occur dur ing operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following tr...

Page 61: ...Check the ignition Have a Yamaha dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine tur...

Page 62: ... Also thoroughly rinse the area off with water immediately dry it and then apply a corrosion protection spray 8 8 8 8 8 Improper cleaning can damage windshields cowlings panels and other plastic parts Use only a soft clean cloth or sponge with mild detergent and water to clean plastic 8 8 8 8 8 Do not use any harsh chemical productsonplasticparts Besure to avoid using cloths or sponges which have ...

Page 63: ...o shine chrome aluminum and stainless steel parts including the exhaust system Even the thermally in duced discoloring of stainless steel exhaust systems can be removed through polishing 3 To prevent corrosion it is recom mended to apply a corrosion pro tection spray on all metal includ ing chrome and nickel plated sur faces 4 Use spray oil as a universal cleaner to remove any remaining dirt 5 Tou...

Page 64: ...e carburetor float chamber by loosening the drain bolt this will prevent fuel deposits from building up Pour the drained fuel into the fuel tank 3 Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating 4 Perform the following steps to pro tect the cylinder piston rings etc from corrosion a Remove the spark plug cap and spark...

Page 65: ...of its wheels are off the ground Alterna tively turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot 7 Cover the muffler outlet with a plas tic bag to prevent moisture from en tering it 8 Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an excessively cold or warm place less t...

Page 66: ... 85 W 140 Oil quantity Engine oil Periodic oil change 1 0 L 1 09 US qt 0 92 lmp qt Total amount 1 2 L 1 31 US qt 1 10 lmp qt Final gear case oil Periodic oil change 0 13 L Total amount 0 15 L Air filter Paper type element Fuel Type Regular unleaded gasoline 91 or higher Fuel tank capacity 4 5 L 1 18 US qt 0 98 lmp gal Carburetor Type quantity BS26 1 Manufacturer Mikuni Spark plug Type Manufacturer...

Page 67: ...brake Operation Right hand operation Fluid DOT 4 Rear brake Type Drum Operation Left hand operation Front suspension Type Telescopic fork Rear suspension Type Unit swing Shock absorbers Front Coil spring oil damper Rear Coil spring oil damper Wheel travel Front 59 mm Rear 54 mm Electrical system Ignition system C D I Charging system Type C D I magneto generator Standard output 14 V 120W 5 000 r mi...

Page 68: ...TION EAU26390 Key identification number 1 ZAUM00 1 Key identification number The key identification number is stamped into the key Record this number in the space pro vided and use it for reference when or dering a new key EAU26410 Vehicle identification number 1 ZAUM00 1 Vehicle identification number The vehicle identification number is stamped into the frame NOTE The vehicle identification numbe...

Page 69: ...l label 1 ZAUM00 1 Model label The model label is affixed to the loca tion shown Record the information on this label in the space provided This information will be needed when order ing spare parts from aYamaha dealer 5YR F8199 11ch9 pmd 2004 06 11 14 13 2 ...

Page 70: ...ay open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer orYamaha Motor Corporation U S A To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 or 366 0123 in Washington D C area or write to NHTSA U S Dep...

Page 71: ... any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification r...

Page 72: ...9 5 1 2 3 4 5 6 7 8 9 CONSUMER INFORMATION EAU26661 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY 5YR F8199 11ch9 pmd 2004 06 11 14 13 5 ...

Page 73: ...9 6 1 2 3 4 5 6 7 8 9 CONSUMER INFORMATION 5YR F8199 11ch9 pmd 2004 06 11 14 13 6 ...

Page 74: ...9 7 1 2 3 4 5 6 7 8 9 CONSUMER INFORMATION EAU26750 YAMAHA EXTENDED SERVICE Y E S 5YR F8199 11ch9 pmd 2004 06 11 14 13 7 ...

Page 75: ...9 8 1 2 3 4 5 6 7 8 9 CONSUMER INFORMATION 5YR F8199 11ch9 pmd 2004 06 11 14 13 8 ...

Page 76: ...1 2 3 4 5 6 7 8 9 PRINTED IN TAIWAN 2004 06 0 8 1 E YAMAHA MOTOR TAIWAN CO LTD 5YR F8199 11cv pmd 2004 06 11 14 14 2 ...

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