Yamaha VINO 125 Owner'S Manual Download

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6-12

PERIODIC MAINTENANCE AND MINOR REPAIR

EAUT1301

Air filter and V-belt case air fil-
ter elements

The air filter and V-belt case air filter el-
ements should be cleaned at the inter-
vals specified in the periodic mainte-
nance and lubrication chart. Clean both
filter elements more frequently if you are
riding in unusually wet or dusty areas.

Cleaning the air filter element

1. Place the scooter on the

centerstand.

2. Remove the air filter case cover by

removing the screw.

ZAUM00**

1. Air filter case cover

3. Pull the air filter element out, and

Air filter and V-belt case air filter elements<IXE>

ZAUM00**

1. Final transmission oil filler cap

ZAUM00**

1. Final transmission oil drain bolt

5. Install the final transmission oil

drain bolt, and then tighten it to the
specified torque.

Tightening torque:

Final transmission oil drain bolt:

23 Nm (2.3 m•kgf, 16.6 ft•lbf)

6. Add the specified amount of the

recommended final transmission
oil, and then install and tighten the
oil filler cap.

Recommended final transmission
oil:

See page 8-1.

Oil quantity:

0.13 L (0.14 US qt) (0.11 Imp.qt)

EWA11310

Make sure that no foreign mate-
rial enters the final transmission
case.

Make sure that no oil gets on the
tire or wheel.

7. Check the final transmission case

for oil leakage. If oil is leaking,
check for the cause.

5YR-F8199-14_ch6.pmd

2007/05/24, 19:58

Summary of Contents for VINO 125

Page 1: ...OWNER S MANUAL 5YR F8199 14 LIT 11626 21 54 YJ125X 5YR F8199 14_ch0cv pmd 2007 05 21 17 38 2 ...

Page 2: ...1 2 3 4 5 6 7 8 9 EAU10041 5YR F8199 14_ch0cv pmd 2007 05 21 17 38 3 ...

Page 3: ...aintenance of this scooter If you have any questions concerning the operation or maintenance of your scooter please consult a Yamaha dealer The design and manufacture of thisYamaha scooter fully comply with the emissions standards for clean air applicable at the date of manufacture Yamaha has met these standards without reducing the performance or economy of operation of the scooter To maintain th...

Page 4: ...eks advancements in product design and quality Therefore while this manual contains the most current product information available at the time of printing there may be minor discrepancies between your scooter and this manual If you have any questions concerning this manual please consult your Yamaha dealer EWA12580 w PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE RIDING TIPS BOOKLET CAREF...

Page 5: ...amaha Motor Corporation U S A 1st edition July 2007 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Taiwan P N LIT 11626 21 54 AFFIX DEALER LABEL HERE 5YR F8199 14_ch0cv pmd 2007 05 21 17 38 6 ...

Page 6: ...chart for the emission control system 6 3 General maintenance and lubrication chart 6 4 Removing and installing panels 6 8 Engine oil and oil strainer 6 9 Final transmission oil 6 11 Air filter and V belt case air filter elements 6 12 Carburetor 6 14 Checking the throttle cable free play 6 14 Tires 6 15 Cast wheels 6 16 Checking the front brake lever free play 6 17 Adjusting the rear brake lever f...

Page 7: ...ONSUMER INFORMATION 9 1 Identification numbers 9 1 Reporting safety defects 9 3 Motorcycle noise regulation 9 4 Maintenance record 9 5 YAMAHA MOTOR CORPORATION U S A RIVA LIMITED WARRANTY 9 7 YAMAHA EXTENDED SERVICE Y E S 9 9 5YR F8199 14_ch0cv pmd 2007 05 21 17 38 8 ...

Page 8: ...us appears to be very effec tive in reducing the chance of this type of accident Therefore 9 Wear a brightly colored jacket 9 Use extra caution when ap proaching and passing through intersections since intersec tions are the most likely places for scooter accidents to occur 9 Ride where other motorists can see you Avoid riding in another motorist s blind spot 8 Many accidents involve inexperi ence...

Page 9: ... use of a jacket substantial shoes trousers gloves etc is effective in preventing or reducing abrasions or lacerations 8 Never wear loose fitting clothes otherwise they could catch on the control levers or wheels and cause injury or an accident 8 Never touch the engine or exhaust system during or after operation They become very hot and can cause burns Always wear protec tive clothing that covers ...

Page 10: ...scooter Carefully inspect the accessory before us ing it to make sure that it does not in any way reduce ground clear ance or cornering clearance limit suspension travel steering travel or control operation or obscure lights or reflectors 9 Accessories fitted to the handlebar or the front fork area can create instability due to improper weight distribution or aerodynamic changes If accessories are...

Page 11: ...oline inhale a lot of gasoline vapor or allow gasoline to get into your eyes see your doctor immediately If any gasoline spills on your skin or cloth ing immediately wash the affected area with soap and water and change your clothes EAU10350 Further safe riding points 8 Make sure to signal clearly when making turns 8 Braking can be extremely difficult on a wet road Avoid hard braking because the s...

Page 12: ...t carry too much luggage on the scooter An overloaded scooter is unstable Use a strong cord to secure any luggage to the carriers A loose load will affect the stability of the scooter and could divert your attention from the road See page 1 1 5YR F8199 14_ch1 pmd 2007 05 21 17 39 5 ...

Page 13: ...Q Q Q Q Q SAFETY INFORMATION EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle Labels location of IXE 1 2 3 4 5 6 5YR F8199 14_ch1 pmd 2007 05 21 17 39 6 ...

Page 14: ...1 7 1 2 3 4 5 6 7 8 9 Q Q Q Q Q SAFETY INFORMATION 1 2 3 4 5 6 5YR F8199 14_ch1 pmd 2007 05 21 17 39 7 ...

Page 15: ...1 8 1 2 3 4 5 6 7 8 9 Q Q Q Q Q SAFETY INFORMATION 5YR F8199 14_ch1 pmd 2007 05 21 17 39 8 ...

Page 16: ...e 3 9 3 Helmet holder page 3 7 4 Storage compartment page 3 8 5 Rear turn signal light page 6 27 6 Brake lever free play adjusting nut page 6 17 7 Kickstarter page 3 6 8 Air filter page 6 12 9 Battery page 6 23 EAU10400 DESCRIPTION Part locations IXE 1 2 3 4 7 8 9 5 6 5YR F8199 14_ch2 pmd 2007 05 21 17 39 1 ...

Page 17: ...il brake light page 6 27 2 Carrier page 3 9 3 Fuel tank cap page 3 4 4 Seat page 3 7 5 Front brake master cylinder page 6 19 6 Headlight page 6 25 7 Spark plug page 6 8 8 Centerstand page 6 21 9 Muffler 1 2 3 6 7 8 9 4 5 5YR F8199 14_ch2 pmd 2007 05 21 17 39 2 ...

Page 18: ...lever page 3 4 2 Left handlebar switches page 3 3 3 Speedometer unit page 3 2 4 Right handlebar switches page 3 3 5 Front brake lever page 3 4 6 Throttle grip page 6 14 7 Main switch steering lock page 3 1 8 Fuel gauge page 3 2 1 3 4 5 6 7 8 2 5YR F8199 14_ch2 pmd 2007 05 21 17 39 3 ...

Page 19: ... LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering ZAUM00 1 1 Push 1 Turn the handlebars all the way to the left 2 Push the key in from the OFF po sition and then turn it to LOCK while still pushing it 3 Remove the key EAU10660 OFF All electrical systems are off The key can be removed To unlock the steering 1 2 ZAUM00 1 Turn 2 Release Push ...

Page 20: ...m indicator light This indicator light comes on when the high beam of the headlight is switched on EAU12150 Fuel gauge 1 ZAUM00 1 Fuel gauge The fuel gauge indicates the amount of fuel in the fuel tank The needle moves towards E Empty as the fuel level decreases When the needle reaches the red line refuel as soon as possible NOTE Do not allow the fuel tank to empty it self completely EAUT1820 Spee...

Page 21: ...h to sound the horn EAU12660 Engine stop switch Set this switch to before starting the engine Set this switch to to stop the engine in case of an emergency such as when the motorcycle overturns or when the throttle cable is stuck EAU12700 Start switch START Push this switch while applying the front or rear brake to crank the engine with the starter ECA10050 cC See page 5 1 for starting instruction...

Page 22: ... apply the rear brake pull this lever toward the handle bar grip EAU32483 Fuel tank cap 1 2 ZAUM00 1 Fuel tank cap lock cover 2 Match marks To remove the fuel tank cap Slide the lock cover open insert the key into the lock and then turn it 1 4 turn clockwise The lock will be released and the fuel tank cap can be removed To install the fuel tank cap 1 Insert the fuel tank cap into the tank opening ...

Page 23: ...se of un leaded fuel will extend spark plug life and reduce maintenance costs EAU13211 Fuel 1 ZAUM00 1 Fuel tank filler tube Make sure that there is sufficient fuel in the tank Fill the fuel tank to the bottom of the filler tube as shown EWA10880 w 8 8 8 8 8 Do not overfill the fuel tank oth erwise it may overflow when the fuel warms up and expands Avoid spilling fuel on the hot engine ECA10070 cC...

Page 24: ...ta lytic converter 8 8 8 8 8 Never park the vehicle near pos sible fire hazards such as grass or other materials that easily burn 8 8 8 8 8 Do not allow the engine to idle too long EAU13680 Kickstarter 1 ZAUM00 1 Kickstarter To start the engine fold out the kickstarter lever move it down lightly with your foot until the gears engage and then push it down smoothly but forcefully Gasohol There are t...

Page 25: ...t holder since the helmet may hit objects causing loss of con trol and possibly an accident EAU13932 Seat To open the seat 1 Place the scooter on the centerstand 2 Insert the key into the main switch and then turn it counterclockwise to OPEN ZAUM00 NOTE Do not push inward when turning the key 3 Fold the seat up To close the seat 1 Fold the seat down and then push it down to lock it in place 2 Remo...

Page 26: ... 8 8 Since the storage compartment accumulates heat when exposed to the sun do not store anything susceptible to heat inside it 8 8 8 8 8 To avoid humidity from spread ing through the storage compart ment wrap wet articles in a plas tic bag before storing them in the compartment 8 8 8 8 8 Since the storage compartment may get wet while the scooter is being washed wrap any articles stored in the co...

Page 27: ... of 3 kg 7 lb for the carrier 8 8 8 8 8 Do not exceed the maximum load of 144 kg 317 lb for the ve hicle EAUT1070 Luggage hook 1 ZAUM00 1 Luggage hook EWAT1030 w 8 8 8 8 8 Do not exceed the load limit of 3 kg 7 lb for the luggage hook 8 8 8 8 8 Do not exceed the maximum load of 144 kg 317 lb for the ve hicle tended with the seat open 5YR F8199 14_ch3 pmd 2007 05 21 17 40 9 ...

Page 28: ... designed to assist the operator in fulfilling the responsibil ity of raising the sidestand before starting off Therefore check this sys tem regularly as described below and Sidestand IXE Ignition circuit cut off system IXE have a Yamaha dealer repair it if it does not function properly EAU15372 Ignition circuit cut off system The ignition circuit cut off system com prising the sidestand switch an...

Page 29: ...witch Does the engine start YES NO With the engine still running 9 Move the sidestand down Does the engine stall YES NO The system is OK The scooter can be ridden NOTE This check is most reliable if performed with a warmed up engine The sidestand switch may be defective The scooter should not be ridden until checked by a Yamaha dealer The brake switch may be defective The scooter should not be rid...

Page 30: ...ressure could have serious consequences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is used Such an inspection can be accomplished in a very short time and the added safety it assures is more than worth the time involved EWA11150 w If any item in the Pre ope...

Page 31: ...or wear Replace if necessary Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check hydraulic system for leakage 6 18 6 19 Rear brake Check operation Lubricate cable if necessary Check lever free play Adjust if necessary 6 17 6 18 Throttle grip Make sure that operation is smooth Check free play If necessary have Yamaha dealer adjust cable free play and lub...

Page 32: ...ll nuts bolts and screws are properly tightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Engine stop switch Check operation 3 3 Sidestand switch Check operation of ignition circuit cut off system If system is defective have Yamaha dealer check vehicle 3 10 ITEM CHECKS PAGE 5YR F8199 14_ch4 pmd 2007 05 21 17 40 3 ...

Page 33: ...hicle for the first time In order for the ignition circuit cut off system to enable starting the sidestand must be up EWA10290 w 8 8 8 8 8 Before starting the engine check the function of the ignition cir cuit cut off system according to the procedure described on page 3 10 8 8 8 8 8 Never ride with the sidestand down 1 Turn the key to ON and make sure that the engine stop switch is set to 2 Close...

Page 34: ...ust the rear view mirrors 3 Switch the turn signal on 4 Check for oncoming traffic and then slowly turn the throttle grip on the right in order to take off 5 Switch the turn signal off EAU16792 Braking 1 Close the throttle completely 2 Apply both front and rear brakes si multaneously while gradually in creasing the pressure EWA10300 w 8 8 8 8 8 Avoid braking hard or suddenly especially when leanin...

Page 35: ...ngine overheating must be avoided Engine break in IXE Parking IXE EAU16990 0 500 km 0 300 mi Avoid prolonged operation above 1 3 throttle 500 1000 km 300 600 mi Avoid prolonged operation above 1 2 throttle ECA11500 cC After 1000 km 600 mi of operation EAU17212 Parking When parking stop the engine and then remove the key from the main switch EWA10310 w 8 8 8 8 8 Since the engine and exhaust system ...

Page 36: ...edestri ans or children are not likely to touch them 8 8 8 8 8 Do not park on a slope or on soft ground otherwise the vehicle may overturn ECA10380 cC Never park in an area where there are fire hazards such as grass or other flammable materials 5YR F8199 14_ch5 pmd 2007 05 21 17 41 4 ...

Page 37: ... SER VICESRELATEDTOEMISSIONSCON TROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER ENGINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOWING PERIODIC MAINTE NANCE CHARTS THE SERVICES RELATED TO EMISSIONS CONTROL ARE GROUPED SEPARATELY THESE SERVICES REQUIRE SPECIALIZED DATA KNOWLEDGE AND EQUIP MENT YAMAHA DEALERS ARE TRAINED AND EQUIPPED TO PER FORM THESE PART...

Page 38: ...ND MINOR REPAIR EWA10340 w Modifications not approved by Yamaha may cause loss of perfor mance excessiveemissions andren der the vehicle unsafe for use Con sult aYamaha dealer before attempt ing any changes 5YR F8199 14_ch6 pmd 2007 05 24 19 58 2 ...

Page 39: ... 30 months 1 Fuel line Check fuel and vacuum hoses for cracks or damage Replace if necessary 2 Spark plug Check condition Adjust gap and clean Replace at 4000 mi 7000 km or 12 months and thereafter every 4000 mi 6000 km or 12 months Replace Replace 3 Valve clearance Check and adjust valve clearance when engine is cold 4 Crankcase breather system Check breather hose for cracks or damage Replace if ...

Page 40: ...t case air filter element Clean 3 Front brake Check operation Adjust cable and replace brake shoes if necessary 4 Rear brake Check operation Adjust cable and replace brake shoes if necessary 5 Wheels Check runout and for damage Replace if necessary 6 Tires Check tread depth and for damage Replace if necessary Check air pressure Correct if necessary 7 Wheel bearings Check bearings for smooth operat...

Page 41: ...itch Check operation and replace if necessary 14 Front fork Check operation and for oil leakage Replace if necessary 15 Shock absorber assembly Check operation and for oil leakage Replace if necessary 16 Engine oil Change warm engine before draining Check oil level and vehicle for oil leakage 17 Engine oil filter element Clean 18 Engine oil strainer Clean NO ITEM ROUTINE INITIAL ODOMETER READING 6...

Page 42: ...Every 1200 mi 18000 km 21 Front and rear brake switches Check operation 22 Throttle grip housing and cable Check operation and free play Adjust the throttle cable free play if necessary Lubricate the throttle grip housing and cable 23 Lights signals and switches Check operation Adjust headlight beam NO ITEM ROUTINE INITIAL ODOMETER READING 600 mi 1 000 km or 1 month 2 000 mi 4 000 km or 6 months 4...

Page 43: ...ic brake system 9 When disassembling the master cylinder or caliper cylinder always replace the brake fluid Check the brake fluid level regularly and fill as required 9 Replace the oil seals on the inner parts of the master cylinder and caliper cylinder every two years 9 Replace the brake hoses every four years or if cracked or damaged 5YR F8199 14_ch6 pmd 2007 05 24 19 58 7 ...

Page 44: ... 1 2 ZAUM00 1 Panel B 2 Screw To install the panel Place the panel in the original position and then install the screws EAUT1831 Checking the spark plug The spark plug is an important engine component which is easy to check Since heat and deposits will cause any spark plug to slowly erode the spark plug should be removed and checked in accordance with the periodic mainte nance and lubrication char...

Page 45: ... to light tan the ideal color when the vehicle is ridden normally NOTE If the spark plug shows a distinctly dif ferent color the engine could be operat ing improperly Do not attempt to diag nose such problems yourself Instead have aYamaha dealer check the vehicle 2 Check the spark plug for electrode erosion and excessive carbon or other deposits and replace it if nec essary Specified spark plug CR...

Page 46: ...4 Remove the engine oil filler cap and drain bolts to drain the oil from the crankcase 1 ZAUM00 1 Engine oil filler cap 1 ZAUM00 1 Engine oil drain bolt A ECA10410 cC When removing the engine oil drain bolt the O ring spring and oil strainer will fall out Take care not to lose these parts 5 Clean the oil strainer with solvent and then check it for damage and replace it if necessary 4 3 2 1 1 ZAUM0...

Page 47: ... while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cause 10 Turn the engine off and then check the oil level and correct it if neces sary 11 Install the panel Final transmission oil IXE EAU20061 Final transmission oil The final transmission case must be checked for oil leakage before each ride If any leakage is found have aYamaha dealer check and...

Page 48: ...t case air filter elements IXE 1 ZAUM00 1 Final transmission oil filler cap 1 ZAUM00 1 Final transmission oil drain bolt 5 Install the final transmission oil drain bolt and then tighten it to the specified torque Tightening torque Final transmission oil drain bolt 23 Nm 2 3 m kgf 16 6 ft lbf 6 Add the specified amount of the recommended final transmission oil and then install and tighten the oil f...

Page 49: ...emove the crankcase cover by re moving the screws 3 Remove the filter element holder by removing the screw 4 Pull the air filter element out and then clean it with solvent After cleaning remove the remaining solvent by squeezing the element EWA10430 w Use only a dedicated parts cleaning solvent To avoid the risk of fire or explosion do not use gasoline or solvents with a low flash point ECA10520 c...

Page 50: ...on control sys tem which requires very sophisticated adjustment Therefore carburetor adjust ments should be left toYamaha dealer who has the necessary professional knowledge and experience Carburetor IXE Throttle cable free play checking IXE EAU21382 Checking the throttle cable free play The throttle cable free play should mea sure 3 0 5 0 mm 0 12 0 2 in at the throttle grip Periodically check the...

Page 51: ...lb to maximum load Front 150 kPa 22 psi 1 50 kgf cm2 Rear 225 kPa 33 psi 2 25 kgf cm2 Maximum load 144 kg 317 lb Total weight of rider passenger cargo and accessories EWA10510 w Proper loading of your vehicle is im portant for several characteristics of your vehicle such as handling brak ing performance and safety Do not carry loosely packed items that can shift Securely pack your heaviest items c...

Page 52: ...ss fragments in it or if the sidewall is cracked have a Yamaha dealer replace the tire immediately Minimum tire tread depth front and rear 0 8 mm 0 03 in NOTE The tire tread depth limits may differ from country to country Always comply with the local regulations Tire information This scooter is equipped with cast wheels and tubeless tires with valves EWA10590 w Operating the scooter with exces siv...

Page 53: ...ystem Do not operate the motorcycle until the brake system has been checked or repaired by a Yamaha dealer EAU22170 Adjusting the rear brake lever free play 1 ZAUM0108 1 Rear brake lever free play The brake lever free play should mea sure 10 0 20 0 mm 0 39 0 79 in as shown Periodically check the brake le ver free play and if necessary adjust it as follows To increase the brake lever free play turn...

Page 54: ...ed in the periodic main tenance and lubrication chart Brake pads and shoes checking IXE brake If a brake pad has worn to the point that the wear indicator almost touches the brake disc have aYamaha dealer replace the brake pads as a set EAU22540 Rear brake shoes 1 2 ZAUM00 1 Wear indicator 2 Wear limit line The rear brake is provided with a wear indicator which allows you to check the brake shoe w...

Page 55: ...of the master cyl inder is level by turning the handle bars 8 Use only the recommended quality brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking perfor mance Recommended brake fluid DOT 4 8 Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking performance 8 Be careful that water does not en te...

Page 56: ...icating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated at the intervals specified in the periodic maintenance chart EAU23091 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each ride and the cables and cable ends should be l...

Page 57: ...d if necessary EWA10740 w If the centerstand or sidestand does not move up and down smoothly have aYamaha dealer check or repair it Recommended lubricant Lithium soap based grease all purpose grease EAU43640 Lubricating the front and rear brake levers ZAUM00 The pivoting points of the front and rear brake levers must be lubricated at the intervals specified in the periodic main tenance and lubrica...

Page 58: ...n hard on the handlebars sev eral times to check if the front fork compresses and rebounds smoothly ZAUM00 ECA10590 cC If any damage is found or the front fork does not operate smoothly have aYamaha dealer check or repair it EAU23280 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified ...

Page 59: ...wheel does not turn smoothly have aYamaha dealer check the wheel bearings EAUT1230 Battery 1 ZAUM00 1 Battery This model is equipped with a sealed type MF battery which does not re quire any maintenance There is no need to check the electrolyte or to add dis tilled water ECA10620 cC Never attempt to remove the battery cell seals as this would permanently damage the battery EWA10760 w 8 8 8 8 8 Ele...

Page 60: ...a dealer charge the bat tery as soon as possible if it seems to have discharged Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place 2 If the battery will be stored for more t...

Page 61: ...0640 cC Do not use a fuse of a higher amper age rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire 3 Turn the key to ON and turn on the electrical circuits to check if the devices operate 4 If the fuse immediately blows again have a Yamaha dealer check the electrical system EAU23780 Replacing the headlight bulb This model is equipped with a quart...

Page 62: ... headlight bulb into po sition and then secure it with the bulb holder ECA10660 cC Do not touch the glass part of the headlight bulb to keep it free from oil otherwise the transparency of the glass the luminosity of the bulb and the bulb life will be adversely affected Thoroughly clean off any dirt and fin gerprints on the headlight bulb us ing a cloth moistened with alcohol or thinner 5 Install t...

Page 63: ...clock wise 3 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 4 Install the lens by installing the screws ECA10680 cC Do not overtighten the screws other Tail brake light bulb replacing IXE Turn signal light bulb replacing IXE wise the lens may break EAU24202 Replacing a turn signal light bulb 1 Remove the turn signal light lens by removing the screw 1 2 ZAUM...

Page 64: ...any repair take it to aYamaha dealer whose skilled technicians have the necessary tools experience and know how to ser vice the scooter properly Use only genuineYamaha replacement parts Imitation parts may look like Yamaha parts but they are often infe rior have a shorter service life and can lead to expensive repair bills 2 1 ZAUM00 1 Turn signal light lens 2 Bulb 2 Remove the defective bulb by p...

Page 65: ...n Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The engine turns over slowly The battery is good Check the battery lead connections and charge t...

Page 66: ...irt do not leave the cleaner on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a cor rosion protection spray Improper cleaning can damage plastic parts such as cowlings panels windshields headlight lenses meter lenses etc Use only a soft clean cloth or sponge with mild detergent and water to clean plastic Do not use a...

Page 67: ...1 Dry the scooter with a chamois or an absorbing cloth 2 Use a chrome polish to shine chrome aluminum and stainless steel parts including the exhaust system Even the thermally in duced discoloring of stainless steel exhaust systems can be removed through polishing 3 To prevent corrosion it is recom mended to apply a corrosion pro tection spray on all metal includ ing chrome and nickel plated sur f...

Page 68: ...rain bolt this will prevent fuel deposits from building up Pour the drained fuel into the fuel tank Storage IXE 3 Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating 4 Perform the following steps to pro tect the cylinder piston rings etc from corrosion a Remove the spark plug cap and spark plug b Pour a teaspoonful of eng...

Page 69: ...a tively turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot 7 Cover the muffler outlet with a plas tic bag to prevent moisture from en tering it 8 Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm place less than 0 C 30 F or more than 30 C 90 F Fo...

Page 70: ... SAE 20W 40 Recommended engine oil grade API service SG type or higher JASO stan dard MA Engine oil quantity Periodic oil change 1 00 L 1 06 US qt 0 88 Imp qt Final transmission oil Type SAE85W 140 GL5 Quantity 0 13 L 0 14 US qt 0 11 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fuel Unleaded gasoline only Fuel tank capacity 4 7 L 1 24 US gal 1 03 Imp gal Carbureto...

Page 71: ...ear brake Type Drum brake Operation Left hand operation Front suspension Type Telescopic fork Spring shock absorber type Coil spring oil damper Wheel travel 59 0 mm 2 32 in Rear suspension Type Unit swing Spring shock absorber type Coil spring oil damper Wheel travel 54 0 mm 2 13 in Electrical system Ignition system CDI Charging system CDI magneto Battery Model GTX7A BS YTX7A BS Voltage capacity 1...

Page 72: ...number IXE Vehicle identification number IXE EAU26342 CONSUMER INFORMATION EAU26410 Vehicle identification number 1 ZAUM00 1 Vehicle identification number The vehicle identification number is stamped into the frame NOTE The vehicle identification number is used to identify your motorcycle and may be used to register your motorcycle with the licensing authority in your area EAU26390 Key identificat...

Page 73: ...0 Model label 1 ZAUM00 1 Model label The model label is affixed to the loca tion shown Record the information on this label in the space provided This information will be needed when order ing spare parts from a Yamaha dealer 5YR F8199 14_ch9ind pmd 2007 05 21 17 42 2 ...

Page 74: ...may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or write to Adm...

Page 75: ...son other than for purposes of maintenance repair or replacement of any device or element of design incorporated into any new vehicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONS...

Page 76: ...nted only as a reminder that maintenance work is required It is not acceptable proof of maintenance work Maintenance record IXE Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 2000 mi 4000 km or 6 months 4000 mi 7000 km or 12 months 6000 mi 10000 km or 18 months 8000 mi 13000 km or 24 months 10000 mi 16000 km or 30 months 12000 mi 19...

Page 77: ...NFORMATION 16000 mi 25000 km or 48 months 18000 mi 28000 km or 54 months 20000 mi 31000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 5YR F8199 14_ch9ind pmd 2007 05 21 17 42 6 ...

Page 78: ...9 7 1 2 3 4 5 6 7 8 9 CONSUMER INFORMATION Warranty limited IXE EAU26681 YAMAHA MOTOR CORPORATION U S A RIVA LIMITED WARRANTY 5YR F8199 14_ch9ind pmd 2007 05 21 17 42 7 ...

Page 79: ...9 8 1 2 3 4 5 6 7 8 9 CONSUMER INFORMATION 5YR F8199 14_ch9ind pmd 2007 05 21 17 42 8 ...

Page 80: ...s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency towing phone calls even...

Page 81: ...factory backed protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 5YR F8199 14_ch9ind pmd 2007 05 21 17 42 10 ...

Page 82: ...kstarter 3 6 L Labels location of 1 6 Luggage hook 3 9 M Main switch steering lock 3 1 Maintenance and lubrication periodic 6 4 Maintenance record 9 5 Maintenance emission control system 6 3 Maintenance periodic 6 1 Model label 9 2 N Noise regulation 9 4 P Panels removing and installing 6 8 Parking 5 3 Part locations 2 1 Pre operation check list 4 2 R Rear brake lever free play adjusting 6 17 S Sa...

Page 83: ...INDEX 5YR F8199 14_ch9ind pmd 2007 05 21 17 42 12 ...

Page 84: ...1 2 3 4 5 6 7 8 9 5YR F8199 14_ch9ind pmd 2007 05 21 17 42 13 ...

Page 85: ...1 2 3 4 5 6 7 8 9 5YR F8199 14_ch9ind pmd 2007 05 21 17 42 14 ...

Page 86: ...1 2 3 4 5 6 7 8 9 5YR F8199 14_ch9ind pmd 2007 05 21 17 42 15 ...

Page 87: ...1 2 3 4 5 6 7 8 9 5YR F8199 14_ch9ind pmd 2007 05 21 17 42 16 ...

Page 88: ...YAMAHA MOTOR TAIWAN CO LTD PRINTED IN TAIWAN 2007 07 0 8 1 E 5YR F8199 14_ch0cv pmd 2007 05 21 17 38 1 ...

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