Yamaha Venture XVZ13TFV Owner'S Manual Download

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PERIODIC MAINTENANCE AND MINOR REPAIR

7-10

To install the panel
Place the panel in the original position,
and then install the bolt.

EAU19332

Panel C

To remove the panel

1. Remove the left passenger foot-

rest by removing the bolts.

2. Remove the screw, and then pull

the panel off as shown.

To install the panel

1. Place the panel in the original posi-

tion, and then install the screw.

2. Install the passenger footrest by

installing the bolts.

1. Panel B
2. Bolt

1. Panel C
2. Screw

3. Bolt

U2C910E0.book Page 10 Monday, May 16, 2005 3:08 PM

Summary of Contents for Venture XVZ13TFV

Page 1: ...2C9 28199 10 XVZ13TFV C XVZ13TFMV C OWNER S MANUAL LIT 11626 19 25...

Page 2: ...EAU10041 U2C910E0 book Page 1 Monday May 16 2005 3 08 PM...

Page 3: ...s motorcycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with...

Page 4: ...consult your Yamaha dealer WARNING EWA10010 PLEASE READ THIS MANUAL AND THE YOU AND YOUR MOTORCYCLE RIDING TIPS BOOKLET CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE DO NOT ATTEMPT TO OPE...

Page 5: ...AINED IN SAFE AND PROPER RIDING TECHNIQUES REGULAR INSPECTIONS AND CAREFUL MAINTENANCE ALONG WITH GOOD RIDING SKILLS WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELIABILITY OF THIS MOTO...

Page 6: ...or Corporation U S A 1st edition May 2005 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Jap...

Page 7: ...Radio operation 4 11 Optional CD changer operation 4 15 CB radio operation 4 16 Auxiliary audio source operation 4 20 PRE OPERATION CHECKS 5 1 Pre operation check list 5 2 OPERATION AND IMPORTANT RID...

Page 8: ...e steering 7 30 Checking the wheel bearings 7 30 Battery 7 31 Replacing the fuses 7 32 Replacing the headlight bulb 7 34 Replacing a turn signal light bulb or the tail brake light bulb 7 35 Supporting...

Page 9: ...ents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a b...

Page 10: ...ace shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision which could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in pr...

Page 11: ...Use extreme caution when selecting and installing any ac cessories Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or...

Page 12: ...off before leaving the motorcycle unattended and remove the key from the main switch When parking the motor cycle note the following The engine and exhaust system may be hot therefore park the motorc...

Page 13: ...SAFETY INFORMATION 1 5 1 EAU10381 Location of important labels Please read the following important labels carefully before operating this vehicle U2C910E0 book Page 5 Monday May 16 2005 3 08 PM...

Page 14: ...ION 1 6 1 1 5 3 2 CAUTION Cleaning with alkaline or acid cleaner gasoline or solvent will damage windshield Use neutral detergent 5JW 00 5JW 2835Y 00 4 CALIFORNIA ONLY U2C910E0 book Page 6 Monday May...

Page 15: ...3 12 3 Fuel tank cap page 3 10 4 Fuel cock page 3 11 5 Battery page 7 31 6 Coolant reservoir page 7 16 7 Fuse box 2 page 7 32 8 Sidecase page 3 14 9 Helmet holder page 3 14 10 Tail brake light page 7...

Page 16: ...t page 3 13 6 Shock absorber assembly air valve page 3 17 7 Rider seat page 3 13 8 Fuel tank page 3 10 9 Front fork air valve page 3 16 10 Headlight page 7 34 11 Front turn signal position lights page...

Page 17: ...B radio control unit page 4 3 3 Left handlebar switches page 3 7 4 Rider headset jack page 4 2 5 Speedometer unit page 3 4 6 Main switch steering lock page 3 1 7 Right handlebar switches page 3 7 8 Th...

Page 18: ...LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handlebars all the way to the left 2 Push the key in from the OFF po sition and...

Page 19: ...esponding indicator light flash es when the turn signal switch is pushed to the left or right EAU11060 Neutral indicator light This indicator light comes on when the transmission is in the neutral pos...

Page 20: ...n the fuel cock le ver to the RES position and refuel as soon as possible EAU11380 Cruise control indicator lights See page 3 5 for an explanation of these indicator lights EAU11410 Coolant temperatur...

Page 21: ...nd odometer modes in the following order TRIP F TRIP 1 TRIP 2 ODO TRIP F To reset a tripmeter select it by push ing the SELECT button and then push the RESET button If you do not reset the fuel reserv...

Page 22: ...this occurs have a Yamaha dealer check the electrical cir cuit EAU11840 Cruise control system This model is equipped with a cruise control system designed to maintain a set traveling speed Activating...

Page 23: ...g the clutch will automatically deactivate the cruise control system Push the CANCEL switch to manually deactivate cruise control NOTE When the cruise control system is deactivated the RES resume indi...

Page 24: ...he turn signal lights will self cancel after the vehicle has traveled both about 150 m 490 ft and for approximately 15 seconds However the turn signal lights can also be canceled manually by pushing t...

Page 25: ...ase of an emergency or to warn other drivers when your vehicle is stopped where it might be a traffic hazard CAUTION ECA10061 Do not use the hazard lights for an extended length of time with the en gi...

Page 26: ...this motorcycle NOTE Use your toes or heel to shift up and your toes to shift down EAU12890 Brake lever The brake lever is located at the right handlebar grip To apply the front brake pull the lever...

Page 27: ...n close the lock cover NOTE The fuel tank cap cannot be installed unless the key is in the lock In addition the key cannot be removed if the cap is not properly installed and locked WARNING EWA10130 M...

Page 28: ...aintenance costs Gasohol There are two types of gasohol gaso hol containing ethanol and that contain ing methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 Gaso...

Page 29: ...this position if you run out of fuel while riding When this occurs refuel as soon as possible and be sure to turn the fuel cock lever back to ON EAU13600 Starter choke knob Starting a cold engine req...

Page 30: ...ackets are aligned and then lock the steering with a suitable pad lock EAU14240 Rider seat To remove the rider seat Remove the nuts and then pull the rid er seat up To install the rider seat Insert th...

Page 31: ...possibly an accident or personal injury See pages 1 5 and 7 20 for important loading and tire pressure informa tion Always securely close the side cases and travel trunk before riding Distribute weigh...

Page 32: ...lockwise and then remove it NOTE Push both sides of the lid down so that both latches snap into place Travel trunk To open the travel trunk 1 Insert the key into the lock turn it counterclockwise and...

Page 33: ...ither sidecase or the travel trunk and remove the key from the lock before closing the lid EAU14651 Adjusting the front fork This front fork is equipped with air valves for adjusting the spring rate W...

Page 34: ...g the spring rate CAUTION ECA10100 Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings Adjust the spring rate as follows 1 Place the vehicle on the sidestand NOTE When...

Page 35: ...EWA10240 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the...

Page 36: ...the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down It cuts the running engine when the transmission i...

Page 37: ...er the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden This check is most relia...

Page 38: ...031 The accessories connected to the auxiliary DC jack and connector should not be used with the engine turned off and their combined load must never exceed 5 A or 60 W oth erwise the battery may disc...

Page 39: ...ont speaker 3 Rider headset jack 4 Cassette deck lid 5 Main switch steering lock 6 Eject button 7 Cassette deck compartment 8 Auxiliary audio input jack 9 Rear speaker 10 Passenger volume control knob...

Page 40: ...is good prac tice to cover them with a plastic bag when washing the motor cycle When cleaning the control unit display use a neutral detergent Never use strong abrasive cleaning products fuel gaso lin...

Page 41: ...direction Tuning in a radio station automati cally Selecting a CD in the optional CD changer Audio system button AUDIO This button is used to perform the fol lowing operations Short push less than one...

Page 42: ...rning on off the audio system To turn the power on 1 Make sure that the key is in the ACC or ON position 2 Push the AUDIO button once for less than one second To turn the power off Push the AUDIO butt...

Page 43: ...at the key is in the ACC or ON position 2 Push the CB button once for less than one second The current CB channel appears in the display To turn the power off Push the CB button once for one sec ond o...

Page 44: ...2 While the selected mode is dis played for about five seconds re peatedly push either side of the up down switch for less than one second until the desired setting is displayed Selecting the output s...

Page 45: ...ly push either side of the up down switch for less than one second until the desired level is displayed The treble level can be set between 6 and 6 Adjusting the fade level balance be tween front and...

Page 46: ...mpensates for external noise 1 Repeatedly push the SELECT button for less than one second until the auto volume e g AV 3 appears in the display 2 Repeatedly push either side of the up down switch for...

Page 47: ...llow the inside of the cassette deck to get wet If this happens keep the cassette deck lid open and dry out the deck in the shade To clean the tape head use a de magnetizing cleaning cas sette but be...

Page 48: ...TE The maximum number of songs that can be skipped in either direc tion is 9 To stop skipping songs push the up down switch in the opposite di rection that songs are being skipped Skipping a blank Whe...

Page 49: ...NOTE The Dolby noise reduction system has been manufactured under li cense from Dolby Laboratories Li censing Corporation Dolby and the double D symbol are registered trademarks of Dolby Laboratories...

Page 50: ...and one AM band Since all three FM bands cover the whole FM frequency range any one of them can be selected for tuning in an FM station These three FM bands are useful for categorizing FM preset stati...

Page 51: ...ps for AM Tuning in a preset radio station 1 Select a frequency band See the Selecting a frequency band sec tion 2 Repeatedly push either side of the up down switch for less than one second until the...

Page 52: ...tune in a station automati cally 4 Repeatedly push either side of the up down switch for less than one second until the desired preset number 1 through 6 is dis played 5 Push the SELECT button once f...

Page 53: ...ty An optional six disc CD changer can be mounted in the travel trunk Ask a Yamaha dealer to install the genuine Clarion CDC635 model Playing a CD 1 Insert up to six CDs into the CD changer Follow th...

Page 54: ...nough level to be aware of traf fic conditions and ensure safe ty Never ride the motorcycle with the CB antenna folded down NOTE The antenna can be folded down after lifting the sleeve This CB radio w...

Page 55: ...in no lessening of the operating privileges or responsibilities of CB users An opera tor of a CB radio station is still required to comply with the Communications Act and with the rules of CB Radio Se...

Page 56: ...ars in the dis play For maximum reception sensitivity the squelch level should be set by turning the control knob fully counterclockwise and then slowly turning it clockwise un til the background nois...

Page 57: ...requirements applicable to equipment operating in the Citizens Radio Service it is not to be used for any other purpose Channel Channel Frequency in MHz Channel Channel Frequency in MHz 1 26 965 21 27...

Page 58: ...ration Auxiliary audio equipment can be con nected to and played through the au dio system 1 Insert the output plug of the auxil iary equipment into the jack locat ed at the right of the cassette deck...

Page 59: ...AUDIO SYSTEM AND CB RADIO 4 21 4 U2C910E0 book Page 21 Monday May 16 2005 3 08 PM...

Page 60: ...equences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is us...

Page 61: ...em for leakage 7 16 Front brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check lever free play Adjust if necessary Check brake pads for wear Replace if necessary Che...

Page 62: ...tion and tread depth Check air pressure Correct if necessary 7 20 7 22 Brake and shift pedals Make sure that operation is smooth Lubricate pedal pivoting points if necessary 7 28 Brake and clutch leve...

Page 63: ...sion is in gear with the clutch lever pulled and the sid estand up WARNING EWA10290 Before starting the engine check the function of the igni tion circuit cut off system ac cording to the procedure de...

Page 64: ...ne trouble warning light should come on when the start switch is pushed and it should go off when the start switch is released If the engine trouble warning does not come on when pushing the start swi...

Page 65: ...ven with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated on...

Page 66: ...ator light should come on EAU16720 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below EAU16841 Engine break in There is never a mor...

Page 67: ...uble should occur during the engine break in period immediately have a Yamaha dealer check the vehicle EAU17170 Parking When parking stop the engine remove the key from the main switch and then turn t...

Page 68: ...ED TO EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER EN GINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOW ING PERIODIC MAINTENANCE CHARTS THE...

Page 69: ...ARNING EWA10340 Modifications not approved by Yamaha may cause loss of perfor mance excessive emissions and render the vehicle unsafe for use Consult a Yamaha dealer before at tempting any changes U2C...

Page 70: ...necessary 2 Fuel filter Replace Replace 3 Spark plugs Check condition Adjust gap and clean Replace every 8000 mi 13000 km or 12 months Replace Replace 4 Valve clearance Check and adjust valve clearanc...

Page 71: ...heck operation and fluid leak age Correct if necessary 3 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 4 Rear brake Check operation fluid level and for...

Page 72: ...se lightly 13 Brake and shift ped al pivot shafts Apply lithium soap based grease all purpose grease lightly 14 Sidestand pivot Check operation Apply lithium soap based grease all purpose grease light...

Page 73: ...1 month and thereafter every 16000 mi 25000 km or 24 months Change Change 23 Front and rear brake switches Check operation 24 Control cables Apply Yamaha chain and cable lube or engine oil SAE 10W 30...

Page 74: ...clutch release cylinder always change the fluid Regularly check the brake and clutch fluid levels and fill the reservoirs as required Replace the oil seals on the inner parts of the brake or clutch ma...

Page 75: ...to be re moved and installed EAU35841 Cowling A To remove the cowling 1 Remove the bolts 2 Remove the quick fastener screw by turning it 1 4 turn counterclock wise and then take the cowling off To in...

Page 76: ...s shown To install the cowling 1 Place the cowling in the original position and then install the bolts NOTE Make sure that the projection fits into the grommet 2 Install cowling A EAU35860 Panels A an...

Page 77: ...panel 1 Remove the left passenger foot rest by removing the bolts 2 Remove the screw and then pull the panel off as shown To install the panel 1 Place the panel in the original posi tion and then ins...

Page 78: ...round the center electrode on each spark plug is a medium to light tan the ideal color when the vehicle is ridden normally 2 Check that all spark plugs installed in the engine have the same color NOTE...

Page 79: ...acks or damage Replace if dam aged Make sure the vent hose is not blocked Clean it if necessary EAU19902 Engine oil and oil filter cartridge The engine oil level should be checked before each ride In...

Page 80: ...e an oil pan under the engine to collect the used oil 3 Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase NOTE Skip steps 4 6 if the oil filter cartridge is not being...

Page 81: ...l speci fication of CD or oils of a high er quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the crankcase 9 Start t...

Page 82: ...WA10370 Make sure that no foreign mate rial enters the final gear case Make sure that no oil gets on the tire or wheel To check the final gear oil level 1 Place the vehicle on a level sur face and hol...

Page 83: ...ed in the periodic maintenance and lubrication chart EAU20211 To check the coolant level 1 Place the vehicle on a level sur face and hold it in an upright posi tion 2 Remove panel A See page 7 8 NOTE...

Page 84: ...d and the cool ing system will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the antifreeze content of the coolant as soon as possible...

Page 85: ...ement 2 Remove the air filter case bolts 3 Loosen the air filter case joint clamp screw and then pull the air filter case off 4 Remove the air filter case cover by removing the screws 5 Remove the air...

Page 86: ...worn 8 Install the air filter case cover by in stalling the screws 9 Push the air filter case onto the air filter case joint and then tighten the clamp screw 10 Install the air filter case bolts 11 In...

Page 87: ...pecified in the periodic maintenance and lubrication chart EAU32541 Tires To maximize the performance durabil ity and safe operation of your motor cycle note the following points regarding the specifi...

Page 88: ...ad depth if the tire has a nail or glass fragments in it or if the sidewall is cracked con tact a Yamaha dealer immediately and have the tire replaced WARNING EWA10520 It is dangerous to ride with a w...

Page 89: ...ver either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life Ride at moderate speeds after...

Page 90: ...ndling stability and riding safety Since Yamaha cannot control the quality of accessories or parts man ufactured by other companies Yamaha cannot be held liable for any consequences caused by the use...

Page 91: ...ngy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the hy draulic system have a Yamaha dealer bleed the system before operating the motorcycle A...

Page 92: ...r indicator grooves have almost disap peared have a Yamaha dealer replace the brake pads as a set EAU22470 Rear brake pads Each rear brake pad is provided with a wear indicator groove which allows you...

Page 93: ...recommended quality brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking or clutch performance Refill with the same type of brake fluid Mixing fluids may result in a...

Page 94: ...ables and the condition of the cables should be checked before each ride and the ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly have a Yamaha...

Page 95: ...be lu bricated if necessary EAU23140 Checking and lubricating the brake and clutch levers The operation of the brake and clutch levers should be checked before each ride and the lever pivots should b...

Page 96: ...iodic main tenance and lubrication chart To check the condition WARNING EWA10750 Securely support the vehicle so that there is no danger of it falling over Check the inner tubes for scratches damage a...

Page 97: ...y support the vehicle so that there is no danger of it falling over 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha d...

Page 98: ...roduce explosive hy drogen gas Therefore keep sparks flames cigarettes etc away from the battery and pro vide sufficient ventilation when charging it in an enclosed space KEEP THIS AND ALL BATTER IES...

Page 99: ...ery If you do not have access to a sealed type MF battery charg er have a Yamaha dealer charge your battery EAU23663 Replacing the fuses The main fuse is located behind panel C See page 7 8 Fuse box 1...

Page 100: ...n the electrical circuit in question to check if the device operates 4 If the fuse immediately blows again have a Yamaha dealer check the electrical system 1 Backup fuse for odometer and clock 2 Radia...

Page 101: ...bulb until it has cooled down 3 Place a new bulb into position and then secure it with the bulb holder CAUTION ECA10660 Do not touch the glass part of the headlight bulb to keep it free from oil other...

Page 102: ...hen removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up right Check that the motorcycle is in a stable and level position before starting any mainten...

Page 103: ...cause poor starting and loss of power The following troubleshooting charts represent quick and easy procedures for checking these vital systems your self However should your motorcycle require any re...

Page 104: ...ompression Check the ignition Have a Yamaha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the...

Page 105: ...hissing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap NOTE If coolant is not available tap water can be temporarily used instead provided that it i...

Page 106: ...the wheel axles Cleaning the motorcycle 1 Rinse any dirt and degreaser off with a garden hose using only enough pressure to do the job CAUTION ECA10940 Do not use high pressure wash ers since excessiv...

Page 107: ...ilizer 1 fluid oz per gallon or 7 5 ml per li ter Operate the engine for several minutes to insure the newly condi tioned fuel enters the entire fuel system and carburetors NOTE Use of Yamaha Fuel Con...

Page 108: ...seat cover 7 Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm place less than 0 C 30 F or more t...

Page 109: ...6 Imp qt Final gear oil Type SAE80 API GL 4 Hypoid gear oil Quantity 0 20 L 0 21 US qt 0 18 Imp qt Cooling system Coolant reservoir capacity up to the maximum level mark 0 84 L 0 89 US qt 0 74 Imp qt...

Page 110: ...0 198 lb Front 250 kPa 36 psi 2 50 kgf cm Rear 250 kPa 36 psi 2 50 kgf cm Loading condition 90 190 kg 198 419 lb Front 250 kPa 36 psi 2 50 kgf cm Rear 280 kPa 41 psi 2 80 kgf cm Front wheel Wheel typ...

Page 111: ...rature warning light 12 V 1 7 W 1 Engine trouble warning light 12 V 1 7 W 1 Overdrive indicator light 12 V 1 7 W 1 Cruise control SET indicator light 12 V 1 7 W 1 Cruise control RES indicator light 12...

Page 112: ...entification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification...

Page 113: ...bel is affixed to the frame under the rider seat See page 3 13 Record the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha dealer...

Page 114: ...estigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dea...

Page 115: ...hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed...

Page 116: ...inder that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month...

Page 117: ...RMATION 10 6 10 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U2C910E0 book Page 6 Monday May 16...

Page 118: ...CONSUMER INFORMATION 10 7 10 EAU26702 YAMAHA MOTOR CORPORARION U S A ROYAL STAR VENTURE LIMITED WARRANTY U2C910E0 book Page 7 Monday May 16 2005 3 08 PM...

Page 119: ...CONSUMER INFORMATION 10 8 10 U2C910E0 book Page 8 Monday May 16 2005 3 08 PM...

Page 120: ...CONSUMER INFORMATION 10 9 10 U2C910E0 book Page 9 Monday May 16 2005 3 08 PM...

Page 121: ...inal gear oil 7 15 Front and rear brake pads checking 7 25 Front fork adjusting 3 16 Front fork checking 7 29 Fuel 3 10 Fuel cock 3 11 Fuel level warning light 3 3 Fuel tank cap 3 10 Fuses replacing 7...

Page 122: ...witch 3 7 Throttle cable free play checking 7 20 Throttle grip and cable checking and lubricating 7 27 Tires 7 20 Tool kit 7 1 Troubleshooting 7 36 Troubleshooting charts 7 37 Turn signal indicator li...

Page 123: ...PRINTED IN JAPAN 2005 05 0 4 1 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD...

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