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Yamaha V-star XVS650P Owner'S Manual Download Page 73

PERIODIC MAINTENANCE AND MINOR REPAIR

6-21

6

EAU00694*

Adjusting the clutch lever free 
play

The clutch lever free play should mea-
sure 10–15 mm (0.39–0.59 in) [XVS650]
or 5–10 mm (0.20–0.39 in) [XVS650A]
as shown. Periodically check the clutch
lever free play and, if necessary, adjust it
as follows.

1. Loosen the locknut at the clutch le-

ver.

2. To increase the clutch lever free

play, turn the adjusting bolt in di-
rection 

a

. To decrease the clutch

lever free play, turn the adjusting
bolt in direction 

b

.

3. If the specified clutch lever free

play could be obtained as de-
scribed above, tighten the locknut
and skip the rest of the procedure,
otherwise proceed as follows.

4. Fully turn the adjusting bolt at the

clutch lever in direction 

a

 to loos-

en the clutch cable.

5. Loosen the locknut at the crank-

case.

6. To increase the clutch lever free

play, turn the adjusting nut in di-
rection

a

. To decrease the clutch

lever free play, turn the adjusting
nut in direction 

b

.

7. Tighten the locknut at the clutch

lever and the crankcase.

1. Locknut
2. Clutch lever free play adjusting bolt
c. Clutch lever free play

1. Clutch lever free play adjusting nut
2. Locknut

Summary of Contents for V-star XVS650P

Page 1: ...LIT 11626 15 15 OWNER S MANUAL 5FB 28199 11 XVS650P C XVS650AP C...

Page 2: ...EAU03438...

Page 3: ...asic maintenance of this motorcycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorc...

Page 4: ...al precautions that must be taken to avoid damage to the motorcycle NOTE A NOTE provides key information to make procedures easier or clearer NOTE This manual should be considered a permanent part of...

Page 5: ...OTOR CYCLE DO NOT ATTEMPT TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE AT TAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNI...

Page 6: ...C XVS650AP C OWNER S MANUAL 2001 by Yamaha Motor Corporation U S A 1st edition April 2001 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporat...

Page 7: ...RIPTION 2 3 INSTRUMENT AND CONTROL FUNCTIONS 3 4 PRE OPERATION CHECKS 4 5 OPERATION AND IMPORTANT RIDING POINTS 5 6 PERIODIC MAINTENANCE AND MINOR REPAIR 6 7 MOTORCYCLE CARE AND STORAGE 7 8 SPECIFICAT...

Page 8: ...SAFETY INFORMATION 1 Safe riding 1 1 Protective apparel 1 3 Modifications 1 3 Loading and accessories 1 3 Gasoline and exhaust gas 1 5 Location of important labels 1 7...

Page 9: ...R WHEN MADE NECESSARY BY MECHANICAL CONDITIONS Safe riding 1 Always make pre operation checks Careful checks may help prevent an accident 2 This motorcycle is designed to carry the operator and a pass...

Page 10: ...e to EXCESSIVE SPEED or undercornering in sufficient lean angle for the speed a Always obey the speed limit and never travel faster than warranted by road and traffic conditions b Always signal before...

Page 11: ...uring or after operation They become very hot and can cause burns Always wear protective clothing that covers your legs ankles and feet 6 Passengers should also observe the precautions mentioned above...

Page 12: ...ront fork or front fender These items in cluding such cargo as sleeping bags duffel bags or tents can create unstable handling or slow steering response Accessories Genuine Yamaha accessories have bee...

Page 13: ...may limit control ability therefore such accessories are not recommended 2 Use caution when adding electrical accessories If electrical accessories exceed the capacity of the motorcycle s electrical s...

Page 14: ...pen flame otherwise it could catch fire 4 When transporting the motorcycle in another vehicle make sure that it is kept upright and that the fuel cock is turned to ON or RES for vacuum type OFF for ma...

Page 15: ...SAFETY INFORMATION 1 1 7 EAU02977 Location of important labels Please read the following important labels carefully before operating this motorcycle...

Page 16: ...SAFETY INFORMATION 1 1 8 1 2 3 XVS650 3 XVS650A 4...

Page 17: ...SAFETY INFORMATION 1 1 9 5 6 California only...

Page 18: ...DESCRIPTION 2 Left view XVS650 2 1 Right view XVS650 2 2 Left view XVS650A 2 3 Right view XVS650A 2 4 Controls and instruments XVS650 XVS650A 2 5...

Page 19: ...ew XVS650 1 Shift pedal page 3 4 2 Fuel cock page 3 8 3 Starter choke knob page 3 9 4 Shock absorber assembly spring preload adjusting ring page 3 14 5 Helmet holder page 3 12 6 Storage compartment pa...

Page 20: ...CRIPTION 2 2 2 Right view XVS650 8 Engine oil filter element page 6 11 9 Battery page 6 31 10 Fuses page 6 33 11 Main switch steering lock page 3 1 12 Air filter element page 6 15 13 Brake pedal page...

Page 21: ...650A 1 Shift pedal page 3 4 2 Fuel cock page 3 8 3 Starter choke knob page 3 9 4 Shock absorber assembly spring preload adjusting ring page 3 14 5 Helmet holder page 3 12 6 Storage compartment page 3...

Page 22: ...RIPTION 2 4 2 Right view XVS650A 8 Engine oil filter element page 6 11 9 Battery page 6 31 10 Fuses page 6 33 11 Main switch steering lock page 3 1 12 Air filter element page 6 15 13 Brake pedal page...

Page 23: ...and instruments XVS650 XVS650A 1 Clutch lever page 3 4 2 Left handlebar switches page 3 3 3 Speedometer unit page 3 2 4 Fuel tank cap page 3 6 5 Right handlebar switches page 3 3 6 Throttle grip page...

Page 24: ...er 3 4 Shift pedal XVS650 3 4 Shift pedal XVS650A 3 4 Brake lever 3 5 Brake pedal 3 5 Fuel tank cap 3 6 Fuel 3 7 Fuel cock 3 8 Starter choke knob 3 9 Seats XVS650 3 9 Seats XVS650A 3 11 Helmet holder...

Page 25: ...ff The key can be removed EAU00040 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handlebars all the way to the left 2 Push the...

Page 26: ...ve a Yamaha dealer check the self diagnosis system NOTE _ This warning light comes on for a few seconds when the key is turned to ON but this does not indicate a mal function _ EAU00095 Speedometer un...

Page 27: ...manually by pushing the switch in after it has re turned to the center position NOTE _ The self canceling system only oper ates when the motorcycle is moving so that the turn signal lights will not s...

Page 28: ...tion of the ignition circuit cut off system EAU00157 Shift pedal XVS650 The shift pedal is located on the left side of the engine and is used in com bination with the clutch lever when shifting the ge...

Page 29: ...ed at the right handlebar grip To apply the front brake pull the lever toward the handle bar grip EAU00162 Brake pedal The brake pedal is on the right side of the motorcycle To apply the rear brake pr...

Page 30: ...Insert the fuel tank cap into the tank opening with the key inserted in the lock and with the marks on the cap and tank aligned 2 Turn the key counterclockwise to the original position remove it and t...

Page 31: ...xhaust sys tem _ Your Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or a research octane number of 91 or higher If knocking or ping...

Page 32: ...th the fuel cock lever in this position fuel flows to the carburetors Turn the fuel cock lever to this position when starting the engine and riding RES This indicates reserve With the fuel cock lever...

Page 33: ...in direction b to turn off the starter choke ECA00038 CAUTION _ Do not use the starter choke for more than 3 minutes as the exhaust pipe may discolor from excessive heat In addition extended use of th...

Page 34: ...ve the rider seat 1 Remove the passenger seat 2 Remove the bolts and then pull the seat up To install the rider seat 1 Insert the projection on the front of the rider seat into the seat holder as show...

Page 35: ...o install the passenger seat Insert the projections on the front of the passenger seat into the holders as shown place the seat in the original position and then install the bolt Rider seat To remove...

Page 36: ...that the seats are properly secured before riding _ EAU00260 Helmet holder To open the helmet holder insert the key into the lock and then turn the key as shown To lock the helmet holder place it in t...

Page 37: ...ey into the lock and then turn it clockwise 2 Pull the storage compartment cov er out as shown To close the storage compartment 1 Place the storage compartment cover in its original position as shown...

Page 38: ...procedures 2 To increase the spring preload and thereby harden the suspen sion turn the adjusting ring in di rection a To decrease the spring preload and thereby soften the suspension turn the adjusti...

Page 39: ...rwise it may explode due to excessive gas pressure Do not deform or damage the gas cylinder in any way as this will result in poor damping per formance Always have a Yamaha dealer service the shock ab...

Page 40: ...pair it if it does not function properly EAU03720 Ignition circuit cut off system The ignition circuit cut off system com prising the sidestand switch clutch switch and neutral switch has the fol lowi...

Page 41: ...he sidestand up 7 Keep the clutch lever pulled 8 Shift the transmission into gear 9 Move the sidestand down Does the engine stall After the engine has stalled 10 Move the sidestand up 11 Keep the clut...

Page 42: ...PRE OPERATION CHECKS 4 Pre operation check list 4 1...

Page 43: ...for leakage 3 7 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 6 11 Final gear oil Check vehicle for oil leakage 6 14 Front bra...

Page 44: ...e condition and tread depth Check air pressure Correct if necessary 6 17 6 19 Brake and shift pedals Make sure that operation is smooth Lubricate pedal pivoting points if necessary 6 28 Brake and clut...

Page 45: ...OPERATION AND IMPORTANT RIDING POINTS 5 Starting and warming up a cold engine 5 1 Starting a warm engine 5 3 Shifting 5 3 Engine break in 5 5 Parking 5 6...

Page 46: ...ound and distract the opera tor resulting in a possible loss of control EAU00376 CAUTION Make sure not to store personal items near the air cleaner in take otherwise air intake will be blocked and per...

Page 47: ...ase the start switch wait a few seconds and then try again Each starting attempt should be as short as possible to pre serve the battery Do not crank the en gine more than 10 seconds on any one attemp...

Page 48: ...ds with the starter choke turned on then about 2 5 min utes with the starter choke in the half way position _ EAU01258 Starting a warm engine Follow the same procedure as for start ing a cold engine w...

Page 49: ...To start out and accelerate 1 Pull the clutch lever to disengage the clutch 2 Shift the transmission into first gear The neutral indicator light should go out 3 Open the throttle gradually and at the...

Page 50: ...acceleration and deceleration are shown in the table below CF 04E EAU01128 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1 000 mi 1 60...

Page 51: ...km and beyond The vehicle can now be operated normally EC000049 CAUTION If any engine trouble should occur during the engine break in period immediately have a Yamaha dealer check the vehicle EAU0045...

Page 52: ...free play 6 22 Adjusting the brake pedal position and free play 6 23 Adjusting the rear brake light switch 6 24 Checking the front brake pads and rear brake shoes 6 25 Checking the brake fluid level...

Page 53: ...ANCE SERVICES RELAT ED TO EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER ENGINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOWING PERIODIC MAINT...

Page 54: ...D MINOR REPAIR 6 2 6 EW000062 WARNING _ Modifications not approved by Yamaha may cause loss of perfor mance excessive emissions and render the vehicle unsafe for use Consult a Yamaha dealer before at...

Page 55: ...adjust valve clearance when engine is cold 2 Spark plugs Check condition Adjust gap and clean Replace at 8 000 mi 13 000 km or 12 months Replace Replace 3 Crankcase ventilation system Check ventilatio...

Page 56: ...0 mi 13 000 km or 12 months 3 Air filter element Clean or replace if necessary 4 Clutch Check operation Adjust or replace cable 5 Front brake Check operation fluid level and for fluid leakage See NOTE...

Page 57: ...s and screws for tightness Tighten if necessary 14 Sidestand Check operation Lubricate pivot and contact surfaces with chain lube lightly 1 Repair if necessary 15 Sidestand switch Check operation Repl...

Page 58: ...check and if necessary correct the brake fluid level Every two years replace the internal components of the brake master cylinder and caliper and change the brake fluid Replace the brake hoses every f...

Page 59: ...oving and installing panels The panels shown above need to be removed to perform some of the main tenance jobs described in this chapter Refer to this section each time a panel needs to be removed and...

Page 60: ...e panel Remove the bolts and then take the panel off To install the panel Place the panel in the original position and then install the bolts EAU00491 Panel B To remove the panel Remove the bolt and t...

Page 61: ...periodic mainte nance and lubrication chart In addition the condition of the spark plugs can re veal the condition of the engine To remove a spark plug 1 Remove the spark plug cap 2 Remove the spark p...

Page 62: ...to specifica tion 2 Clean the surface of the spark plug gasket and its mating sur face and then wipe off any grime from the spark plug threads 3 Install the spark plug with the spark plug wrench and...

Page 63: ...To check the engine oil level 1 Place the motorcycle on a level surface and hold it in an upright position NOTE _ Make sure that the motorcycle is posi tioned straight up when checking the oil level A...

Page 64: ...under the engine to collect the used oil 3 Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase NOTE _ Skip steps 4 7 if the oil filter element is not being replaced _...

Page 65: ...use oils of a CD grade or higher In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the crankcase _ 10 Start the engine and then let it idle...

Page 66: ...be checked on a cold engine Make sure that the motorcycle is positioned straight up when checking the oil level A slight tilt to the side can result in a false read ing _ 2 Remove the oil filler bolt...

Page 67: ...ied in the periodic maintenance and lubrication chart Clean the air filter element more fre quently if you are riding in unusually wet or dusty areas 1 Remove the air filter case cover by removing the...

Page 68: ...he pistons and or cylinders may become excessively worn 5 Install the air filter case cover by aligning the match marks and in stalling the screws EAU00628 Adjusting the carburetors The carburetors ar...

Page 69: ...maha dealer at the intervals specified in the periodic maintenance and lubrication chart EAU03360 Tires To maximize the performance durabil ity and safe operation of your motor cycle note the followin...

Page 70: ...cause tire damage an accident or even injury Tire inspection Always check the tires before operating the motorcycle If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or...

Page 71: ...oseness or dam age before each ride If any dam age is found have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced The...

Page 72: ...e inherent stability of the orig inal design Genuine Yamaha Parts and Accessories are designed and tested to be compatible with your motorcycle Please consider Genu ine Yamaha Parts and Accessories be...

Page 73: ...ting bolt in direction b 3 If the specified clutch lever free play could be obtained as de scribed above tighten the locknut and skip the rest of the procedure otherwise proceed as follows 4 Fully tur...

Page 74: ...play turn the adjusting bolt in direction b 3 Tighten the locknut EW000099 WARNING After adjusting the brake lever free play check the free play and make sure that the brake is working properly A sof...

Page 75: ...p of the footrest as shown Periodi cally check the brake pedal position and if necessary adjust it as follows 1 Loosen the locknut at the brake pedal 2 To raise the brake pedal turn the adjusting bolt...

Page 76: ...irection b EAU00713 Adjusting the rear brake light switch The rear brake light switch which is ac tivated by the brake pedal is properly adjusted when the brake light comes on just before braking take...

Page 77: ...ndicator grooves If a brake pad has worn to the point that the wear indicator grooves have almost disap peared have a Yamaha dealer replace the brake pads as a set EAU00727 Rear brake shoes The rear b...

Page 78: ...ir is level Use only the recommended quali ty brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking perfor mance Refill with the same type of brake fluid Mixing fluid...

Page 79: ...he condition of the cables should be checked before each ride and the ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer che...

Page 80: ...nd the pedal pivots should be lu bricated if necessary EAU03164 Checking and lubricating the brake and clutch levers The operation of the brake and clutch levers should be checked before each ride and...

Page 81: ...up and down smoothly have a Yamaha dealer check or repair it EAU02939 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in th...

Page 82: ...aler check or re pair it EAU00794 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified...

Page 83: ...01 CAUTION _ Never attempt to remove the battery cell seals as this would permanent ly damage the battery _ EW000116 WARNING _ Electrolyte is poisonous and dangerous since it contains sul furic acid w...

Page 84: ...If the battery will be stored for more than two months check it at least once a month and fully charge it if necessary 3 Fully charge the battery before in stallation 4 After installation make sure t...

Page 85: ...d amperage EC000103 CAUTION _ Do not use a fuse of a higher amper age rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire _ 3 Turn the key to ON and...

Page 86: ...nect the headlight coupler and then remove the bulb cover 3 Unhook the headlight bulb holder and then remove the defective bulb EW000119 WARNING _ Headlight bulbs get very hot There fore keep flammabl...

Page 87: ...loth moistened with alcohol or thinner _ 5 Install the headlight bulb cover and then connect the coupler 6 Install the headlight unit by install ing the screws 7 Have a Yamaha dealer adjust the headli...

Page 88: ...on before starting any maintenance A strong wooden box can be placed un der the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcycle by using a motorcycle stand...

Page 89: ...the wheel ECA00048 CAUTION _ Do not apply the brake after the wheel has been removed together with the brake disc otherwise the brake pads will be forced shut _ EAU03885 To install the front wheel 1 I...

Page 90: ...cle so that there is no danger of it falling over 1 Loosen the axle nut 2 Disconnect the brake torque rod from the brake shoe plate by re moving the bolt 3 Loosen the brake torque rod bolt at the swin...

Page 91: ...l joint 2 Install the final gear case bolts and then tighten them to the spec ified torque 3 Install the brake rod onto the brake camshaft lever and then install the brake pedal free play adjusting nu...

Page 92: ...systems for example can cause poor starting and loss of power The following troubleshooting chart represents a quick and easy procedure for checking these vital systems your self However should your m...

Page 93: ...compression Check the ignition Have a Yamaha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace th...

Page 94: ...MOTORCYCLE CARE AND STORAGE 7 Care 7 1 Storage 7 4...

Page 95: ...all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a deg...

Page 96: ...ave any marks If the wind shield is scratched use a quali ty plastic polishing compound after washing After normal use Remove dirt with warm water a mild detergent and a soft clean sponge and then rin...

Page 97: ...by stones etc 6 Wax all painted surfaces 7 Let the motorcycle dry completely before storing or covering it EWA00031 WARNING Make sure that there is no oil or wax on the brakes or tires If necessary cl...

Page 98: ...rain bolts this will prevent fuel deposits from building up Pour the drained fuel into the fuel tank 4 Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting...

Page 99: ...he wheels a little every month in order to prevent the tires from becoming degraded in one spot 8 Cover the muffler outlets with plas tic bags to prevent moisture from entering them 9 Remove the batte...

Page 100: ...SPECIFICATIONS 8 Specifications 8 1...

Page 101: ...height 710 mm 28 0 in Wheelbase 1 625 mm 64 0 in Ground clearance 145 mm 5 7 in Minimum turning radius 3 400 mm 133 9 in Basic weight with oil and full fuel tank XVS650 C 233 kg 514 lb XVS650A C 247 k...

Page 102: ...Be sure to use motor oils that do not contain anti friction modifiers Passenger car motor oils often labeled ENERGY CONSERVING II contain anti friction additives which will cause clutch and or starter...

Page 103: ...kPa 2 00 kgf cm2 29 psi Rear 250 kPa 2 50 kgf cm2 36 psi Total weight of rider passenger cargo and accessories XVS650A C Front Type Tube tire Size 130 90 16 M C 67S Manufacturer model Bridgestone G70...

Page 104: ...ype Drum brake Operation Right foot Suspension Front Telescopic fork Rear Swingarm monocross Spring shock absorber Front Coil spring oil damper Rear Coil spring gas oil damper Wheel travel XVS650 C Fr...

Page 105: ...27 8 W 2 Rear turn signal light 12 V 27 W 2 Meter lighting 12 V 1 7 W 1 Neutral indicator light 12 V 1 7 W 1 High beam indicator light 12 V 1 7 W 1 Turn signal indicator light 12 V 1 7 W 1 Engine trou...

Page 106: ...Key identification number 9 1 Vehicle identification number 9 1 Model label 9 2 Reporting safety defects 9 3 Motorcycle noise regulation 9 4 Maintenance record 9 5 STREET AND ENDURO MOTORCYCLE LIMITE...

Page 107: ...L LABEL INFORMATION CA 01E EAU01041 Key identification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering...

Page 108: ...to the frame under the rider seat See page 3 9 XVS650 or 3 11 XVS650A for rider seat removal and installation proce dures Record the information on this label in the space provided This infor mation w...

Page 109: ...ints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual proble...

Page 110: ...ed into any new ve hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of desi...

Page 111: ...ranty The chart below is printed only as a reminder that maintenance work is required It is not acceptable proof of maintenance work CL 04E Maintenance interval Date of service Mileage Servicing deale...

Page 112: ...6 9 28 000 mi 43 000 km or 42 months 32 000 mi 49 000 km or 48 months 36 000 mi 55 000 km or 54 months 40 000 mi 61 000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer na...

Page 113: ...CONSUMER INFORMATION 9 7 9 EAU02918 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY...

Page 114: ...CONSUMER INFORMATION 9 8 9...

Page 115: ...CONSUMER INFORMATION 9 9 9 EAU01063 YAMAHA EXTENDED SERVICE Y E S...

Page 116: ...CONSUMER INFORMATION 9 10 9...

Page 117: ...ear oil 6 14 Front fork checking 6 29 Fuel 3 7 Fuel cock 3 8 Fuel tank cap 3 6 Fuses replacing 6 33 H Handlebar switches 3 3 Headlight bulb replacing 6 34 Helmet holder 3 12 High beam indicator light...

Page 118: ...rtment 3 13 Supporting the motorcycle 6 36 T Throttle cable free play adjusting 6 17 Throttle grip and cable checking and lubricating 6 27 Tires 6 17 Tool kit 6 1 Troubleshooting 6 40 Troubleshooting...

Page 119: ...PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD PRINTED IN JAPAN 2001 5 3 0 1 CR E...

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