Yamaha V-Star XVS1100AR Page 84 Owner'S Manual Download | Manualshive

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PERIODIC MAINTENANCE AND MINOR REPAIR

6-29

6

4. After installation, make sure that

the battery leads are properly con-
nected to the battery terminals.

EC000102

CAUTION:

_

●

Always keep the battery
charged. Storing a discharged
battery can cause permanent
battery damage.

●

To charge a sealed-type (MF)
battery, a special (constant-
voltage) battery charger is re-
quired. Using a conventional
battery charger will damage the
battery. If you do not have ac-
cess to a sealed-type (MF) bat-
tery charger, have a Yamaha
dealer charge your battery.

_

EAU04210

Replacing the fuses

The main fuse is located under the igni-
tor unit panel.
The fuse box, which contains the fuses
for the individual circuits, is located in-
side the storage compartment. (See
page 3-14 for storage compartment
cover removal and installation proce-
dures.)

1. Positive terminal
2. Negative terminal

1. Fuse box
2. Backup fuse (odometer)
3. Ignition fuse
4. Headlight fuse
5. Carburetor heater fuse
6. Spare fuse (

×

3)

7. Signaling system fuse

U5PB12.book Page 29 Wednesday, May 29, 2002 3:57 PM

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Summary of Contents for V-Star XVS1100AR

Page 1: ...PRINTED IN JAPAN 2002 05 5 0 1 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD 5PB 28199 12 LIT 11626 16 19 XVS1100R C XVS1100AR C OWNER S MANUAL ...

Page 2: ...EAU03438 ...

Page 3: ...s motorcycle If you have any questions concerning the operation or maintenance of your motorcycle please consult a Yamaha dealer The design and manufacture of this Yamaha motorcycle fully comply with the emis sions standards for clean air applicable at the date of manufacture Yamaha has met these standards without reducing the performance or economy of operation of the motorcycle To maintain these...

Page 4: ...be taken to avoid damage to the motorcycle NOTE A NOTE provides key information to make procedures easier or clearer NOTE _ This manual should be considered a permanent part of this motorcycle and should remain with it even if the motorcycle is subsequently sold Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most current product informa...

Page 5: ...PT TO OPERATE THIS MOTORCYCLE UNTIL YOU HAVE AT TAINED ADEQUATE KNOWLEDGE OF ITS CONTROLS AND OPERATING FEATURES AND UNTIL YOU HAVE BEEN TRAINED IN SAFE AND PROPER RIDING TECHNIQUES REGULAR INSPECTIONS AND CAREFUL MAINTENANCE ALONG WITH GOOD RIDING SKILLS WILL ENSURE THAT YOU SAFELY ENJOY THE CAPABILITIES AND THE RELI ABILITY OF THIS MOTORCYCLE _ U5PB12 book Page 2 Wednesday May 29 2002 3 57 PM ...

Page 6: ...NUAL 2002 by Yamaha Motor Corporation U S A 1st edition April 2002 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 16 19 U5PB12 book Page 3 Wednesday May 29 2002 3 57 PM ...

Page 7: ...AND CONTROL FUNCTIONS 3 4 PRE OPERATION CHECKS 4 5 OPERATION AND IMPORTANT RIDING POINTS 5 6 PERIODIC MAINTENANCE AND MINOR REPAIR 6 7 MOTORCYCLE CARE AND STORAGE 7 8 SPECIFICATIONS 8 9 CONSUMER INFORMATION 9 INDEX EAU00009 U5PB12 book Page 1 Wednesday May 29 2002 3 57 PM ...

Page 8: ...INFORMATION 1 Safe riding 1 1 Protective apparel 1 3 Modifications 1 3 Loading and accessories 1 3 Gasoline and exhaust gas 1 5 Location of important labels 1 7 U5PB12 book Page 1 Wednesday May 29 2002 3 57 PM ...

Page 9: ... MECHANICAL CONDITIONS Safe riding 1 Always make pre operation checks Careful checks may help prevent an accident 2 This motorcycle is designed to carry the operator and a passenger 3 The failure of motorists to detect and recognize motorcycles in traffic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorc...

Page 10: ... undercornering insuf ficient lean angle for the speed a Always obey the speed limit and never travel faster than warranted by road and traffic conditions b Always signal before turning or changing lanes Make sure that other motorists can see you 6 The posture of the operator and passenger is important for proper control a The operator should keep both hands on the handlebar and both feet on the o...

Page 11: ...on They become very hot and can cause burns Always wear protective clothing that covers your legs ankles and feet 6 Passengers should also observe the precautions mentioned above Modifications Modifications made to this motorcycle not approved by Yamaha or the removal of original equipment may render the motorcycle unsafe for use and may cause severe personal injury Modifications may also make you...

Page 12: ... cluding such cargo as sleeping bags duffel bags or tents can create unstable handling or slow steering response Accessories Genuine Yamaha accessories have been specifically designed for use on this motorcycle Since Yamaha cannot test all other accessories that may be available you must personally be responsible for the proper selection installation and use of non Yamaha accessories Use extreme c...

Page 13: ...ty therefore such accessories are not recommended 2 Use caution when adding electrical accessories If electrical accessories exceed the capacity of the motorcycle s electrical system an electric failure could result which could cause a dangerous loss of lights or engine power Gasoline and exhaust gas 1 GASOLINE IS HIGHLY FLAMMABLE a Always turn the engine off when refueling b Take care not to spil...

Page 14: ...could catch fire 4 When transporting the motorcycle in another vehicle make sure that it is kept upright and that the fuel cock is turned to ON or RES for vacuum type OFF for manual type If it should lean over gasoline may leak out of the carburetor or fuel tank 5 If you should swallow any gasoline inhale a lot of gasoline vapor or allow gasoline to get into your eyes see your doctor immediately I...

Page 15: ...SAFETY INFORMATION 1 1 7 EAU02977 Location of important labels Please read the following important labels carefully before operating this motorcycle U5PB12 book Page 7 Wednesday May 29 2002 3 57 PM ...

Page 16: ...SAFETY INFORMATION 1 1 8 1 1 2 3 4 XVS1100 XVS1100A California only 3 U5PB12 book Page 8 Wednesday May 29 2002 3 57 PM ...

Page 17: ...DESCRIPTION 2 Left view XVS1100 2 1 Right view XVS1100 2 2 Left view XVS1100A 2 3 Right view XVS1100A 2 4 Controls and instruments XVS1100 XVS1100A 2 5 U5PB12 book Page 1 Wednesday May 29 2002 3 57 PM ...

Page 18: ... cock page 3 9 3 Shock absorber assembly spring preload adjusting ring page 3 15 4 Helmet holder page 3 13 5 Storage compartment page 3 14 6 Owner s tool kit page 6 1 7 Fuse box page 6 29 8 Engine oil level check window page 6 10 U5PB12 book Page 1 Wednesday May 29 2002 3 57 PM ...

Page 19: ...N 2 2 2 Right view XVS1100 9 Battery page 6 28 10 Main fuse page 6 30 11 Main switch steering lock page 3 1 12 Air filter element page 6 13 13 Brake pedal page 3 6 U5PB12 book Page 2 Wednesday May 29 2002 3 57 PM ...

Page 20: ... page 3 9 3 Shock absorber assembly spring preload adjusting ring page 3 15 4 Helmet holder page 3 13 5 Storage compartment page 3 14 6 Owner s tool kit page 6 1 7 Fuse box page 6 29 8 Engine oil level check window page 6 10 U5PB12 book Page 3 Wednesday May 29 2002 3 57 PM ...

Page 21: ... 2 4 2 Right view XVS1100A 9 Battery page 6 28 10 Main fuse page 6 30 11 Main switch steering lock page 3 1 12 Air filter element page 6 13 13 Brake pedal page 3 6 U5PB12 book Page 4 Wednesday May 29 2002 3 57 PM ...

Page 22: ... lever page 3 4 2 Left handlebar switches page 3 3 3 Starter choke lever page 3 10 4 Speedometer unit page 3 3 5 Fuel tank cap page 3 7 6 Right handlebar switches page 3 4 7 Throttle grip page 6 15 8 Brake lever page 3 5 U5PB12 book Page 5 Wednesday May 29 2002 3 57 PM ...

Page 23: ...3 5 Shift pedal XVS1100A 3 5 Brake lever 3 5 Brake pedal 3 6 Fuel tank cap 3 7 Fuel 3 7 Fuel cock 3 9 Starter choke lever 3 10 Seats XVS1100 3 11 Seats XVS1100A 3 12 Helmet holder 3 13 Storage compartment 3 14 Adjusting the shock absorber assembly 3 15 Luggage strap holders 3 18 Sidestand 3 19 Ignition circuit cut off system 3 19 U5PB12 book Page 1 Wednesday May 29 2002 3 57 PM ...

Page 24: ...EAU00040 LOCK The steering is locked and all electrical systems are off The key can be re moved To lock the steering 1 Turn the handlebars all the way to the left 2 Push the key in from the OFF po sition and then turn it to LOCK while still pushing it 3 Remove the key To unlock the steering Push the key in and then turn it to OFF while still pushing it EW000016 WARNING _ Never turn the key to OFF ...

Page 25: ...is in the neutral position EAU00057 Turn signal indicator light This indicator light flashes when the turn signal switch is pushed to the left or right EAU04585 Engine trouble warning light This warning light comes on or flashes when an electrical circuit monitoring the engine is defective When this oc curs have a Yamaha dealer check the self diagnosis system The electrical circuit of the warning ...

Page 26: ...east one second The tripmeter can be used to estimate the distance that can be traveled with a full tank of fuel This information will enable you to plan future fuel stops NOTE _ This motorcycle is not equipped with a tachometer however it has a built in speed limiter which prevents the en gine speed from exceeding approxi mately 6 800 r min and the vehicle speed from exceeding approximately 175 k...

Page 27: ...EAU03890 Engine stop switch Set this switch to before starting the engine Set this switch to to stop the engine in case of an emergen cy such as when the motorcycle over turns or when the throttle cable is stuck EAU00143 Start switch Push this switch to crank the engine with the starter EC000005 CAUTION _ See page 5 1 for starting instruc tions prior to starting the engine _ EAU00152 Clutch lever ...

Page 28: ...edal is located on the left side of the engine and is used in com bination with the clutch lever when shifting the gears of the 5 speed con stant mesh transmission equipped on this motorcycle NOTE _ Use your toes or heel to shift up and your toes to shift down _ EAU00158 Brake lever The brake lever is located at the right handlebar grip To apply the front brake pull the lever toward the handle bar...

Page 29: ...NS 3 6 3 EAU00162 Brake pedal The brake pedal is on the right side of the motorcycle To apply the rear brake press down on the brake pedal 1 Brake pedal XVS1100 1 Brake pedal XVS1100A U5PB12 book Page 6 Wednesday May 29 2002 3 57 PM ...

Page 30: ...lock cover NOTE _ The fuel tank cap cannot be installed unless the key is in the lock In addition the key cannot be removed if the cap is not properly installed and locked _ EW000024 WARNING _ Make sure that the fuel tank cap is properly installed before riding _ EAU03753 Fuel Make sure that there is sufficient fuel in the tank Fill the fuel tank to the bottom of the filler tube as shown EW000130 ...

Page 31: ...earch octane number of 91 or higher If knocking or pinging occurs use a gasoline of a different brand or premi um unleaded fuel Use of unleaded fuel will extend spark plug life and reduce maintenance costs Gasohol There are two types of gasohol gaso hol containing ethanol and that contain ing methanol Gasohol containing ethanol can be used if the ethanol con tent does not exceed 10 Gasohol contain...

Page 32: ...this position fuel flows to the carburetors Turn the fuel cock lever to this position when starting the engine and riding RES This indicates reserve With the fuel cock lever in this position the fuel re serve is made available Turn the fuel cock lever to this position if you run out of fuel while riding When this occurs refuel as soon as possible and be sure to turn the fuel cock lever back to ON ...

Page 33: ...o turn on the starter choke Move the lever in direction b to turn off the starter choke ECA00038 CAUTION _ Do not use the starter choke for more than 3 minutes as the exhaust pipe may discolor from excessive heat In addition extended use of the starter choke will cause after burning If this occurs turn off the starter choke _ 1 Starter choke lever U5PB12 book Page 10 Wednesday May 29 2002 3 57 PM ...

Page 34: ...the projection on the front of the passenger seat into the seat holder as shown place the seat in the original position and then install the nut Rider seat To remove the rider seat 1 Remove the passenger seat 2 Remove the bolts and bracket and then pull the rider seat up 1 Nut XVS1100 1 Projection 2 Seat holder XVS1100 1 Bolt 2 2 Bracket XVS1100 U5PB12 book Page 11 Wednesday May 29 2002 3 57 PM ...

Page 35: ...that the seats are properly secured before riding _ EAU03202 Seats XVS1100A Passenger seat To remove the passenger seat Remove the bolt and then pull the pas senger seat up To install the passenger seat Insert the projection on the front of the passenger seat into the holder as shown place the seat in the original position and then install the bolt 1 Projection 2 2 Seat holder 2 XVS1100 1 Bolt XVS...

Page 36: ...ger seat NOTE _ Make sure that the seats are properly secured before riding _ EAU00260 Helmet holder To open the helmet holder insert the key into the lock and then turn the key as shown To lock the helmet holder place it in the original position and then remove the key EW000030 WARNING _ Never ride with a helmet attached to the helmet holder since the helmet may hit objects causing loss of contro...

Page 37: ...cle To open the storage compartment 1 Slide the lock cover open insert the key into the lock and then turn it clockwise 2 Pull the storage compartment cov er out as shown 1 Storage compartment cover 2 Storage compartment lock cover 1 Storage compartment lock 1 Storage compartment cover U5PB12 book Page 14 Wednesday May 29 2002 3 57 PM ...

Page 38: ...is equipped with a spring preload adjusting ring EC000015 CAUTION _ Never attempt to turn an adjusting mechanism beyond the maximum or minimum settings _ Adjust the spring preload as follows 1 Remove the rider seat See page 3 11 XVS1100 or 3 13 XVS1100A for rider seat removal and installation procedures 2 Remove each quick fastener from the ignitor unit panel by pushing the center in with a screwd...

Page 39: ...ll the ignitor unit panel out to the right 4 Remove the mudguard by remov ing each quick fastener 1 Ignitor unit panel 1 Quick fastener 3 2 Mudguard XVS1100 1 Quick fastener 2 2 Mudguard XVS1100A U5PB12 book Page 16 Wednesday May 29 2002 3 57 PM ...

Page 40: ... in the owner s tool kit to make the adjustment _ CI 10E 6 Install the mudguard and ignitor unit panel by installing the quick fasteners NOTE _ To install a quick fastener push the pin back so that it will protrude from the fastener head and then insert the fas tener and push the protruding pin in un til it is flush with the fastener head _ 7 Install the rider seat 1 Spring preload adjusting ring ...

Page 41: ... improper handling Do not tamper with or attempt to open the gas cylinder Do not subject the shock ab sorber to an open flame or other high heat sources otherwise it may explode due to excessive gas pressure Do not deform or damage the gas cylinder in any way as this will result in poor damping per formance Always have a Yamaha dealer service the shock absorber _ EAU01172 Luggage strap holders The...

Page 42: ...lfilling the responsibility of raising the side stand before starting off Therefore check this system regularly as de scribed below and have a Yamaha dealer repair it if it does not function properly _ EAU03720 Ignition circuit cut off system The ignition circuit cut off system com prising the sidestand switch clutch switch and neutral switch has the fol lowing functions It prevents starting when ...

Page 43: ...he clutch lever pulled 8 Shift the transmission into gear 9 Move the sidestand down Does the engine stall After the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The sidestand switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch may be defective The motorcycle shou...

Page 44: ...PRE OPERATION CHECKS 4 Pre operation check list 4 1 U5PB12 book Page 1 Wednesday May 29 2002 3 57 PM ...

Page 45: ...heck oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 6 10 Final gear oil Check vehicle for oil leakage 6 12 6 13 Front brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check lever free play Adjust if necessary Check fluid level in reservoir If necessary add recommended brake fluid to specified level Check hydrau...

Page 46: ...at operation is smooth Lubricate pedal pivoting points if necessary 6 25 Brake and clutch levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 6 25 Sidestand Make sure that operation is smooth Lubricate pivot if necessary 6 25 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Instruments lights signals and switc...

Page 47: ...ction can be accomplished in a very short time and the added safety it assures is more than worth the time involved _ EWA00033 WARNING _ If any item in the Pre operation check list is not working properly have it inspected and repaired before operating the motorcycle _ U5PB12 book Page 3 Wednesday May 29 2002 3 57 PM ...

Page 48: ...OPERATION AND IMPORTANT RIDING POINTS 5 Starting and warming up a cold engine 5 1 Starting a warm engine 5 3 Shifting 5 3 Engine break in 5 5 Parking 5 6 U5PB12 book Page 1 Wednesday May 29 2002 3 57 PM ...

Page 49: ...ra tor resulting in a possible loss of control _ EAU00376 CAUTION _ Make sure not to store personal items near the air cleaner in take otherwise air intake will be blocked and performance will suffer Make sure not to put anything near the battery and its termi nals otherwise electrical failure and acid corrosion may result _ EAU04722 Starting and warming up a cold engine In order for the ignition ...

Page 50: ...en gine more than 10 seconds on any one attempt _ ECA00103 CAUTION _ The oil level warning light should come on when the key is turned to ON and then go off after two to three seconds If the oil level warning light flickers or remains on after starting imme diately stop the engine and then check the engine oil level and the vehicle for oil leakage If necessary add engine oil and then check the war...

Page 51: ...require about 7 seconds of starter choke use and temperatures below 10 C 50 F re quire about 35 seconds with the starter choke turned on then about 2 5 min utes with the starter choke in the half way position _ EAU01258 Starting a warm engine Follow the same procedure as for start ing a cold engine with the exception that the starter choke is not required when the engine is warm EAU00423 Shifting ...

Page 52: ...ate 1 Pull the clutch lever to disengage the clutch 2 Shift the transmission into first gear The neutral indicator light should go out 3 Open the throttle gradually and at the same time release the clutch lever slowly 4 At the recommended shift points shown in the table on page 5 5 close the throttle and at the same time quickly pull the clutch lever in 5 Shift the transmission into second gear Ma...

Page 53: ...eleration are shown in the table below CF 04E EAU01128 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1 600 km 1 000 mi For this reason you should read the following material carefully Since the engine is brand new do not put an excessive load on it for the first 1 600 km 1 000 mi The various parts in the engine wear and polish them ...

Page 54: ... can now be operated normally EC000049 CAUTION _ If any engine trouble should occur during the engine break in period immediately have a Yamaha dealer check the vehicle _ EAU00457 Parking When parking stop the engine re move the key from the main switch and then turn the fuel cock lever to OFF EW000058 WARNING _ Since the engine and exhaust system can become very hot park in a place where pedestri...

Page 55: ...ng the brake pedal position 6 21 Adjusting the rear brake light switch 6 21 Checking the front and rear brake pads 6 22 Checking the brake fluid level 6 23 Changing the brake fluid 6 24 Checking and lubricating the cables 6 24 Checking and lubricating the throttle grip and cable 6 24 Checking and lubricating the brake and shift pedals 6 25 Checking and lubricating the brake and clutch levers 6 25 ...

Page 56: ...IALLY IMPORTANT ARE THE MAINTENANCE SERVICES RELAT ED TO EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER ENGINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOWING PERIODIC MAINTE NANCE CHARTS THE SERVICES RELATED TO EMISSIONS CON TROL ARE GROUPED SEPARATE LY THESE SERVICES REQUIRE SPECIALIZED DATA KNOWLEDGE AND EQUIPMENT YAMAHA DEAL ERS ARE TRA...

Page 57: ...a particular job have a Yamaha dealer perform it for you _ EW000062 WARNING _ Modifications not approved by Yamaha may cause loss of perfor mance excessive emissions and render the vehicle unsafe for use Consult a Yamaha dealer before at tempting any changes _ U5PB12 book Page 2 Wednesday May 29 2002 3 57 PM ...

Page 58: ...ition Adjust gap and clean Replace at 8 000 mi 13 000 km or 12 months and thereafter every 8 000 mi 13 000 km or 12 months Replace Replace 3 Crankcase ventilation system Check ventilation hose for cracks or damage Replace if necessary 4 Fuel line Check fuel hoses for cracks or damage Replace if necessary 5 Fuel filter Replace initial 20 000 mi 31 000 km and thereafter every 20 000 mi 31 000 km 6 E...

Page 59: ...ds if necessary 5 Clutch Check operation Adjust or replace cable 6 Final gear oil Check oil level and leakage Replace at initial 600 mi 1 000 km or 1 month and thereafter every 16 000 mi 25 000 km or 24 months Hypoid gear oil SAE 80 API GL4 Replace Check 7 Control cables and meter cable Apply chain lube thoroughly Yamaha chain and cable lube or engine oil SAE10W 30 API SE 8 Swingarm pivot bearing ...

Page 60: ...epack 15 Wheel bearings Check bearings for looseness and damage Replace if necessary 16 Wheels Check balance runout spoke tightness and for damage Tighten spokes and rebalance or replace if necessary 17 Sidestand switch Check operation Replace if necessary 18 Tires Check tire tread wear and for damage Replace if necessary 19 Shock absorber assembly Check operation and for oil leakage Replace if ne...

Page 61: ...ers always change the fluid Regularly check the brake fluid levels and fill the reservoirs as required Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged _ 20 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary No I...

Page 62: ...enance jobs described in this chapter Refer to this section each time the pan el needs to be removed and installed EAU00491 Panel A To remove the panel Remove the bolt and then pull the pan el off as shown To install the panel Place the panel in the original position and then install the bolt 1 Panel A 1 Bolt U5PB12 book Page 7 Wednesday May 29 2002 3 57 PM ...

Page 63: ...ug as shown with the spark plug wrench includ ed in the owner s tool kit To check the spark plugs 1 Check that the porcelain insulator around the center electrode on each spark plug is a medium to light tan the ideal color when the motorcycle is ridden normally 2 Check that all spark plugs installed in the engine have the same color NOTE _ If any spark plug shows a distinctly dif ferent color the ...

Page 64: ... of the correct torque is 1 4 1 2 turn past finger tight However the spark plug should be tightened to the speci fied torque as soon as possible _ 4 Install the spark plug cap 5 Place the spark plug cover in the original position EAU01796 Canister for California only This model is equipped with a canister to prevent the discharging of fuel vapor into the atmosphere Check each hose connection Check...

Page 65: ...minutes and then turn it off 3 Wait a few minutes until the oil set tles and then check the oil level through the check window located at the bottom left side of the crank case NOTE _ The engine oil should be between the minimum and maximum level marks _ 4 If the engine oil is below the mini mum level mark add sufficient oil of the recommended type to raise it to the correct level To change the en...

Page 66: ...use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the crankcase _ 6 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking immediately turn the engine off and check for the cause NOTE _ After the engine is started the engine oil level warning light should go off if the oil level is sufficient _ 1 Engine...

Page 67: ...cked and the oil changed as follows at the intervals specified in the periodic maintenance and lubrication chart EW000066 WARNING _ Make sure that no foreign mate rial enters the final gear case Make sure that no oil gets on the tire or wheel _ To check the final gear oil level 1 Place the motorcycle on a level surface and hold it in an upright position NOTE _ The final gear oil level must be chec...

Page 68: ...ls rated GL5 or GL6 may also be used _ 5 Install and tighten the oil filler bolt 6 Check the final gear case for oil leakage If oil is leaking check for the cause EAU03195 Cleaning the air filter element The air filter element should be cleaned as follows at the intervals specified in the periodic maintenance and lubrica tion chart Clean the air filter element more frequently if you are riding in ...

Page 69: ...se The engine should never be op erated without the air filter ele ment installed otherwise the pistons and or cylinders may become excessively worn _ 5 Install the air filter case cover by installing the screws EAU00628 Adjusting the carburetors The carburetors are important parts of the engine and emission control sys tem which require very sophisticated adjustment Therefore all carburetor adjus...

Page 70: ...ls specified in the periodic maintenance and lubrication chart EAU04855 Tires To maximize the performance durabil ity and safe operation of your motor cycle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride EW000082 WARNING _ The tire air pressure must be checked and adjusted on cold tires i ...

Page 71: ...dent or even injury _ Tire inspection Always check the tires before operating the motorcycle If a tire tread shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked con tact a Yamaha dealer immediately and have the tire replaced Tire air pressure measured on cold tires Load Front Rear Up to 90 kg 198 lb 200 kPa 2 00 kgf cm2 29 psi 225...

Page 72: ...s regarding the specified wheels The wheel rims should be checked for cracks bends or warpage and the spokes for looseness or dam age before each ride If any dam age is found have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A deformed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been changed or repla...

Page 73: ...the orig inal design Genuine Yamaha Parts and Accessories are designed and tested to be compatible with your motorcycle Please consider Genu ine Yamaha Parts and Accessories before making a purchase Use of non Yamaha approved accessories or replacement parts may cause loss of handling stability and riding safety Since Yamaha cannot con trol the quality of accessories or parts manufactured by other...

Page 74: ...er free play turn the adjusting bolt in direction b 3 Tighten the locknut NOTE _ If the specified free play cannot be ob tained as described above or if the clutch does not operate correctly have a Yamaha dealer check the internal clutch mechanism _ EAU00696 Adjusting the brake lever free play The brake lever free play should mea sure 5 8 mm 0 2 0 3 in as shown Periodically check the brake lever f...

Page 75: ...er free play check the free play and make sure that the brake is working properly A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the hy draulic system have a Yamaha dealer bleed the system before operating the motorcycle Air in the hydraulic system will dimin ish the braking performance which may result in loss of con trol an...

Page 76: ...em will diminish the braking performance which may result in loss of control and an accident _ EAU00713 Adjusting the rear brake light switch The rear brake light switch which is ac tivated by the brake pedal is properly adjusted when the brake light comes on just before braking takes effect If necessary adjust the brake light switch as follows Turn the adjusting nut while holding the rear brake l...

Page 77: ...ed with a wear indicator groove which allows you to check the brake pad wear without having to disassem ble the brake To check the brake pad wear check the wear indicator grooves If a brake pad has worn to the point that the wear indicator groove has almost disap peared have a Yamaha dealer replace the brake pads as a set 1 Brake pad wear indicator groove Front 1 Brake pad wear indicator groove Re...

Page 78: ...the rubber seals may deteriorate causing leakage and poor braking perfor mance Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking performance Be careful that water does not en ter the brake fluid reservoir when refilling Water will significantly lower the boiling point of the fluid and may result in vapor lock Brake fluid may d...

Page 79: ...should be checked before each ride and the ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or replace it EW000111 WARNING _ Damage to the outer housing of ca bles may result in internal rusting and cause interference with cable movement Replace damaged ca bles as soon as possible to prevent unsafe conditions _ EAU...

Page 80: ...should be lu bricated if necessary EAU03165 Checking and lubricating the sidestand The operation of the sidestand should be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary EW000113 WARNING _ If the sidestand does not move up and down smoothly have a Yamaha dealer check or repair it _ Recommended lubricant Lithium soap based gre...

Page 81: ...W000115 WARNING _ Securely support the motorcycle so that there is no danger of it falling over _ Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the motorcycle on a level surface and hold it in an upright position 2 While applying the front brake push down hard on the handle bars several times to check if the front fork compresses and re bounds ...

Page 82: ... support the motorcycle so that there is no danger of it falling over _ 2 Hold the lower ends of the front fork legs and try to move them for ward and backward If any free play can be felt have a Yamaha dealer check or repair the steer ing EAU01144 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion c...

Page 83: ... of water or milk and im mediately call a physician EYES Flush with water for 15 minutes and seek prompt medical attention Batteries produce explosive hy drogen gas Therefore keep sparks flames cigarettes etc away from the battery and pro vide sufficient ventilation when charging it in an enclosed space KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN _ To charge the battery Have a Yamaha...

Page 84: ...battery If you do not have ac cess to a sealed type MF bat tery charger have a Yamaha dealer charge your battery _ EAU04210 Replacing the fuses The main fuse is located under the igni tor unit panel The fuse box which contains the fuses for the individual circuits is located in side the storage compartment See page 3 14 for storage compartment cover removal and installation proce dures 1 Positive ...

Page 85: ...and then install a new fuse of the specified amperage EC000103 CAUTION _ Do not use a fuse of a higher amper age rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire _ 6 Turn the key to ON and turn on the electrical circuit in question to check if the device operates 7 If the fuse immediately blows again have a Yamaha dealer check the electrical sy...

Page 86: ...b headlight If the headlight bulb burns out replace it as follows 1 Remove the headlight unit by re moving the screws 2 Disconnect the headlight coupler and then remove the bulb cover 3 Unhook the headlight bulb holder and then remove the defective bulb EW000119 WARNING _ Headlight bulbs get very hot There fore keep flammable products away from a lit headlight bulb and do not touch the bulb until ...

Page 87: ...fe will be adversely af fected Thoroughly clean off any dirt and fingerprints on the headlight bulb using a cloth moistened with alcohol or thinner _ 5 Install the headlight bulb cover and then connect the coupler 6 Install the headlight unit by install ing the screws 7 Have a Yamaha dealer adjust the headlight beam if necessary 1 Do not touch the glass part of the bulb U5PB12 book Page 32 Wednesd...

Page 88: ...efective bulb by pushing it in and turning it counter clockwise 3 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 4 Install the lens by installing the screws EC000108 CAUTION _ Do not overtighten the screws oth erwise the lens may break _ 1 Screw 2 1 Screw 2 XVS1100 1 Screw 3 XVS1100A U5PB12 book Page 33 Wednesday May 29 2002 3 57 PM ...

Page 89: ...using a motorcycle stand or if a motor cycle stand is not available by placing a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm EAU01008 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory trouble may occur dur ing operation Any problem in the fuel compression or ignition systems for exam...

Page 90: ...ignition Have a Yamaha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gaps or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over...

Page 91: ...MOTORCYCLE CARE AND STORAGE 7 Care 7 1 Storage 7 4 U5PB12 book Page 1 Wednesday May 29 2002 3 57 PM ...

Page 92: ...ell as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets and wheel axles Always rinse the dirt and degreaser off with water Cleaning ECA00010 CAUTION _ Avoid using strong acidic wheel cleaners especially o...

Page 93: ...ield is scratched use a quali ty plastic polishing compound after washing _ After normal use Remove dirt with warm water a mild detergent and a soft clean sponge and then rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding ...

Page 94: ...d surfaces 7 Let the motorcycle dry completely before storing or covering it EWA00031 WARNING _ Make sure that there is no oil or wax on the brakes or tires If necessary clean the brake discs and brake linings with a regular brake disc cleaner or ac etone and wash the tires with warm water and a mild deter gent Before riding at higher speeds test the motorcycle s braking performance and cor nering...

Page 95: ...nto the fuel tank 4 Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating 5 Perform the following steps to pro tect the cylinders piston rings etc from corrosion a Remove the spark plug caps and spark plugs b Pour a teaspoonful of engine oil into each spark plug bore c Install the spark plug caps onto the spark plugs and th...

Page 96: ...n one spot 8 Cover the muffler outlets with plas tic bags to prevent moisture from entering them 9 Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm place less than 0 C 30 F or more than 30 C 90 F For more informa tion on storing the battery see page 6 28 NOTE _ Make any necessary repairs before s...

Page 97: ...SPECIFICATIONS 8 Specifications 8 1 U5PB12 book Page 1 Wednesday May 29 2002 3 57 PM ...

Page 98: ...1 645 mm 64 8 in Ground clearance 145 mm 5 7 in Minimum turning radius 3 300 mm 129 9 in Basic weight with oil and full fuel tank XVS1100 275 kg 606 lb XVS1100A 288 kg 635 lb Engine Engine type Air cooled 4 stroke SOHC Cylinder arrangement V type 2 cylinder Displacement 1 063 cm3 Bore stroke 95 0 75 0 mm 3 74 2 95 in Compression ratio 8 3 1 Starting system Electric starter Lubrication system Wet s...

Page 99: ...h slippage since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel specification of CD or oils of a higher quality than specified In addition do not use oils la beled ENERGY CONSERVING II or higher Spark plug Manufacturer model NGK BPR7ES or DENSO W22EPR U Gap 0 7 0 8 mm 0 02 0 03 in Clutch type Wet multiple disc Transmission Primary reductio...

Page 100: ...t 225 kPa 2 25 kgf cm2 33 psi Rear 250 kPa 2 50 kgf cm2 36 psi Total weight of rider passenger cargo and accessories XVS1100A Front Type Tube tire Size 130 90 16 M C 67S 130 90 16 67S Manufacturer model Dunlop D404F Rear Type Tube tire Size 170 80 15 M C 77S Manufacturer model Dunlop D404G Maximum load 200 kg 441 lb Tire air pressure measured on cold tires 90 kg 198 lb Front 225 kPa 2 25 kgf cm2 3...

Page 101: ...rake Operation Right foot Fluid DOT 4 Suspension Front Telescopic fork Rear Swingarm link suspension Spring shock absorber Front Coil spring oil damper Rear Coil spring gas oil damper Wheel travel Front 140 mm 5 51 in Rear 113 mm 4 45 in Electrical Ignition system TCI digital Charging system Type A C magneto Standard output XVS1100 14 V 305 W 5 000 r min XVS1100A 14 V 350 W 5 000 r min Battery Mod...

Page 102: ...ing 14 V 1 4 W 2 Oil level warning light 12 V 1 7 W 1 Neutral indicator light 12 V 1 7 W 1 Turn signal indicator light 12 V 1 7 W 1 Engine trouble warning light 12 V 1 7 W 1 High beam indicator light 12 V 1 7 W 1 Fuses Main fuse 30 A Signaling system fuse 10 A Backup fuse odometer 5 A Ignition fuse 10 A Headlight fuse 15 A Carburetor heater fuse 15 A U5PB12 book Page 5 Wednesday May 29 2002 3 57 P...

Page 103: ...number 9 1 Vehicle identification number 9 1 Model label 9 2 Reporting safety defects 9 3 Motorcycle noise regulation 9 4 Maintenance record 9 5 STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY 9 7 YAMAHA EXTENDED SERVICE 9 9 U5PB12 book Page 1 Wednesday May 29 2002 3 57 PM ...

Page 104: ...E EAU01041 Key identification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU01043 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space provided NOTE _ The vehicle identification number is used to identify y...

Page 105: ...der seat See page 3 11 XVS1100 or 3 13 XVS1100A for rid er seat removal and installation proce dures Record the information on this label in the space provided This infor mation will be needed when ordering spare parts from a Yamaha dealer 1 Model label U5PB12 book Page 2 Wednesday May 29 2002 3 57 PM ...

Page 106: ...estigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 or 366 0123 in Washington D C area or write to NHTSA U S Department of Tr...

Page 107: ...e for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc CL 0...

Page 108: ... printed only as a reminder that maintenance work is required It is not acceptable proof of maintenance work CL 04E Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1 000 km or 1 month 4 000 mi 7 000 km or 6 months 8 000 mi 13 000 km or 12 months 12 000 mi 19 000 km or 18 months 16 000 mi 25 000 km or 24 months 20 000 mi 31 000 km or 30 months 24 000 mi...

Page 109: ... or 42 months 32 000 mi 49 000 km or 48 months 36 000 mi 55 000 km or 54 months 40 000 mi 61 000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks U5PB12 book Page 6 Wednesday May 29 2002 3 57 PM ...

Page 110: ...CONSUMER INFORMATION 9 7 9 EAU02918 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY U5PB12 book Page 7 Wednesday May 29 2002 3 57 PM ...

Page 111: ...CONSUMER INFORMATION 9 8 9 U5PB12 book Page 8 Wednesday May 29 2002 3 57 PM ...

Page 112: ...CONSUMER INFORMATION 9 9 9 EAU01063 YAMAHA EXTENDED SERVICE Y E S U5PB12 book Page 9 Wednesday May 29 2002 3 57 PM ...

Page 113: ...CONSUMER INFORMATION 9 10 9 U5PB12 book Page 10 Wednesday May 29 2002 3 57 PM ...

Page 114: ...r 3 13 High beam indicator light 3 2 Horn switch 3 3 I Identification numbers 9 1 Ignition circuit cut off system 3 19 Indicator and warning lights 3 2 K Key identification number 9 1 L Labels location 1 7 Luggage strap holders 3 18 M Main switch steering lock 3 1 Maintenance and lubrication periodic 6 4 Maintenance emission control system 6 3 Maintenance periodic 6 1 Maintenance record 9 5 Model ...

Page 115: ... free play adjusting 6 15 Throttle grip and cable checking and lubricating 6 24 Tires 6 15 Tool kit 6 1 Troubleshooting 6 34 Troubleshooting chart 6 35 Turn signal indicator light 3 2 Turn signal light or tail brake light bulb replacing 6 33 Turn signal switch 3 4 V Valve clearance adjusting 6 15 Vehicle identification number 9 1 W Warranty extended 9 9 Warranty limited 9 7 Wheel bearings checking...

Page 116: ...PRINTED IN JAPAN 2002 05 5 0 1 CR E PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD 5PB 28199 12 LIT 11626 16 19 XVS1100R C XVS1100AR C OWNER S MANUAL ...

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