Yamaha V MAX VMX17Y Owner'S Manual Download Page 60

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PERIODIC MAINTENANCE AND ADJUSTMENT

7-9

EAU18722

Removing and installing the
cowling and panels

The cowling and panels shown need to
be removed to perform some of the
maintenance jobs described in this
chapter. Refer to this section each time
the cowling or a panel needs to be re-
moved and installed.

EAU46430

Cowling A

To remove the cowling

1. Remove the rider seat. (See page

4-20.)

2. Remove panel C. (See page

7-10.)

3. Remove the bolts, and then pull

the cowling off.

To install the cowling

1. Place the cowling in the original

position, and then install the bolts.

2. Install the panel.
3. Install the rider seat.

1. Cowling A
2. Panel A

1. Panel B
2. Panel C

1. Bolt

Summary of Contents for V MAX VMX17Y

Page 1: ...2S3 28199 10 VMX17Y C OWNER S MANUAL Read this manual carefully before operating this vehicle LIT 11626 22 64 ...

Page 2: ...EAU10042 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold Q ...

Page 3: ...n of the motorcycle To maintain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent product information available at the time of printing there...

Page 4: ...personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NOTICE ...

Page 5: ...R S MANUAL 2008 by Yamaha Motor Corporation U S A 1st edition July 2008 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Japan P N LIT 11626 22 64 ...

Page 6: ...enance chart for the emission control system 7 3 General maintenance and lubrication chart 7 4 Removing and installing the cowling and panels 7 9 Checking the spark plugs 7 11 Canister for California only 7 12 Engine oil and oil filter cartridge 7 12 Final gear oil 7 15 Coolant 7 17 Air filter element 7 20 Checking the engine idling speed 7 20 Checking the throttle cable free play 7 21 Valve clear...

Page 7: ...rting the motorcycle 7 40 Troubleshooting 7 40 Troubleshooting charts 7 42 MOTORCYCLE CARE AND STORAGE 8 1 Matte color caution 8 1 Care 8 1 Storage 8 4 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 Reporting safety defects 10 3 Motorcycle noise regulation 10 4 Maintenance record 10 5 YAMAHA MOTOR CORPORATION U S A STREET AND ENDURO MOTORCYCLE LIMITED WARRANTY 10 7 YAMAHA...

Page 8: ...of the labels on your vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 1 2 3 4 5 ...

Page 9: ...be set as follows Up to 90kg 198 lbs load 250 kPa 2 50 kgf cm2 36 psi 290 kPa 2 90 kgf cm2 42 psi 250 kPa 2 50 kgf cm2 36 psi 290 kPa 2 90 kgf cm2 42 psi 90 kg 198 lbs maximum load 5 WARNING BEFORE YOU OPERATE THIS VEHICLE READ THE OWNER S MANUAL AND ALL LABELS ALWAYS WEAR AN APPROVED MOTORCYCLE HELMET eye protection and protective clothing 5GK 2118K 00 PREMIUM UNLEADED GASOLINE ONLY 91 Min Pump O...

Page 10: ...d recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accidents have been caused by an automobile driver who did not see the motorcycle Making yourself conspicuous appears to be very effective in reducing the chance of this type of accident Therefore Wear a brightly colored jacket Use extra caution when you are approaching and passing through inters...

Page 11: ...gloves etc is effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident Always wear protective clothing that covers your legs ankles and feet The engine or exhaust sys tem become very hot during or af ter operation and can cause burns A passenger should also obse...

Page 12: ... ty Shifting weights can create a sud den imbalance Make sure that ac cessories and cargo are securely attached to the motorcycle before riding Check accessory mounts and cargo restraints frequently Properly adjust the suspension for your load suspension ad justable models only and check the condition and pres sure of your tires Never attach any large or heavy items to the handlebar front fork or ...

Page 13: ...ability due to improper weight distribution or aerody namic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody namic effects Wind may at tempt to lift the motorcycle or the motorcycle may become un stable in cross wi...

Page 14: ...ound damping force adjusting knob page 4 22 4 Battery page 7 31 5 Owner s tool kit page 7 2 6 Fuel tank cap page 4 17 7 Shock absorber assembly spring preload adjusting knob page 4 24 8 Shock absorber assembly rebound damping force adjusting knob page 4 24 9 Sidestand page 4 26 10 Shift pedal page 4 14 11 Front fork compression damping force adjusting screw page 4 22 ...

Page 15: ...Rear brake fluid reservoir page 7 26 3 Rider seat page 4 20 4 Fuse box 1 page 7 34 5 Radiator cap page 7 17 6 Coolant reservoir page 7 17 7 Engine oil level check window page 7 12 8 Brake pedal page 4 15 9 Fuse box 2 page 7 34 10 Shock absorber assembly compression damping force adjusting knob page 4 24 ...

Page 16: ...t handlebar switches page 4 12 3 Clutch fluid reservoir page 7 26 4 Speedometer unit page 4 4 5 Shift timing indicator light 6 Front brake fluid reservoir page 7 26 7 Right handlebar switches page 4 12 8 Brake lever page 4 15 9 Throttle grip page 7 21 10 Multi function display page 4 5 11 Main switch steering lock page 4 1 ...

Page 17: ...gine is started and stays on until the key is turned to OFF even if the engine stalls EAU10661 OFF All electrical systems are off The key can be removed WARNING EWA10061 Never turn the key to OFF or LOCK while the vehicle is moving Otherwise the electrical systems will be switched off which may result in loss of control or an accident EAU10681 LOCK The steering is locked and all electrical systems...

Page 18: ...t stays on proceed as follows 1 Set the engine stop switch to 2 Turn the key to OFF wait two minutes and then turn the key to ON 3 If the warning light comes on and does not go off check the engine oil level See page 7 12 If the warning light still stays on after confirming the oil level is correct have a Yamaha dealer check the vehicle TIP This warning light WILL NOT come on when the engine is id...

Page 19: ...trouble warning light This warning light comes on if a prob lem is detected in the electrical circuit monitoring the engine If this occurs have a Yamaha dealer check the self diagnosis system See page 4 12 for an explanation of the self diagnosis device The electrical circuit of the warning light can be checked by turning the key to ON If the warning light does not come on for a few seconds then g...

Page 20: ...r allows the rider to monitor the engine speed and keep it within the ideal power range When the key is turned to ON the tachometer needle will sweep once across the r min range and then return to zero r min in order to test the electrical circuit NOTICE ECA10031 Do not operate the engine in the ta chometer red zone Red zone 9500 r min and above Shift timing indicator light See page 4 6 for an exp...

Page 21: ...nctions are available in the Normal mode an odometer which shows the to tal distance traveled a clock two tripmeters which show the distance traveled since they were last set to zero a fuel reserve tripmeter which shows the distance traveled since the fuel level warning indicator started flashing a fuel meter a transmission gear indicator a coolant temperature display a self diagnosis device TIP T...

Page 22: ...ns of this multi func tion display are adjusted in the Select mode TIP The transmission must be in neu tral to change settings in this mode Shifting the transmission into gear saves all settings made then can cels the Select mode and displays the Normal mode in all screens Depending on the screen pushing RESET saves settings or can cels the Select mode to display the Normal mode Push and hold SELE...

Page 23: ...and highlight On to activate the indicator light the indicator light comes on and stays on when activated Push SELECT and highlight Flash to activate the indicator light the indicator light flashes when activated Push SELECT and highlight Off to deactivate the indicator light the indicator light neither comes on nor flashes TIP The indicator light flashes once every two seconds to show that it has...

Page 24: ...iming indicator light is deactivat ed 7 Push RESET to set the selected engine speed 8 Push RESET again to return to the previous menu To set individual gear r min 1 Push SELECT to highlight gears from 1st through 5th then push RESET 2 Push RESET and the r min digits for the highlighted gear start flash ing then perform steps 4 8 under To set all gears to the same r min in order to set the r min fo...

Page 25: ...s 7 Push RESET to start the clock 8 Push RESET again to return to the previous menu Resetting all the brightness and shift timing indicator light functions This resets ALL settings made to the brightness and shift timing indicator light functions 1 Push SELECT to highlight Dis play 2 Push RESET 3 Push SELECT to highlight All re set 4 Push RESET then push SELECT to highlight Yes 5 Push RESET to res...

Page 26: ...own clock can be activated as follows 1 Push SELECT to highlight Stop watch 2 Push RESET 3 Push SELECT to highlight Countdown 4 Push RESET The multi function display changes to the Normal mode the stopwatch is displayed in place of the clock and the trans mission gear indicator changes to the countdown clock 5 Push SELECT or shift into gear and the countdown clock starts counting down from 5 Simul...

Page 27: ...atically displayed 1 Push SELECT to highlight Sys tem status then push RESET 2 Push SELECT to highlight Yes then push RESET Highlighting No and pushing RESET returns to the previous menu The display changes to the status screen Push SELECT and the various trip meters and the odometer are displayed in the following order TRIP F TRIP 1 TRIP 2 ODO TRIP F Push RESET to reset a tripmeter TIP Push SELEC...

Page 28: ...e This model is equipped with a self diag nosis device for various electrical cir cuits If a problem is detected in any of those circuits the engine trouble warning light comes on and the display indicates a two digit error code NOTICE ECA11590 If the display indicates an error code the vehicle should be checked as soon as possible in order to avoid engine damage If the display indicates any error...

Page 29: ... the vehicle overturns or when the throttle cable is stuck EAU12711 Start switch Push this switch to crank the engine with the starter See page 6 1 for start ing instructions prior to starting the en gine EAU41700 The engine trouble warning light will come on when the key is turned to ON and the start switch is pushed but this does not indicate a malfunction EAU12765 Hazard switch With the key in ...

Page 30: ...he adjusting dial while holding the lever pushed away from the handlebar grip Make sure that the appropriate setting on the adjusting dial is aligned with the arrow mark on the clutch lever The clutch lever is equipped with a clutch switch which is part of the igni tion circuit cut off system See page 4 27 EAU12870 Shift pedal The shift pedal is located on the left side of the engine and is used i...

Page 31: ...e lever and the handlebar grip turn the adjusting knob while holding the lever pushed away from the handlebar grip When the desired position is obtained be sure to set it by aligning a groove on the adjusting knob with the mark on the brake lever EAU12941 Brake pedal The brake pedal is on the right side of the motorcycle To apply the rear brake press down on the brake pedal 1 Brake lever 2 Brake l...

Page 32: ...ahead to match the riding speed TIP When the ABS is activated the brakes are operated in the usual way A pulsating action may be felt at the brake lever or brake pedal but this does not indicate a mal function This ABS has a test mode which allows the owner to experience the pulsating at the brake lever or brake pedal when the ABS is oper ating However special tools are required so please consult ...

Page 33: ...d To install the fuel tank cap 1 Insert the fuel tank cap into the tank opening with the key inserted in the lock and with the mark on the cap aligned with the mark on the fuel tank 2 Turn the key counterclockwise to the original position and then re move it 3 Return the backrest to the original position TIP The fuel tank cap cannot be installed unless the key is in the lock In addition the key ca...

Page 34: ...er sources of ignition such as the pilot lights of water heaters and clothes dryers 2 Do not overfill the fuel tank Stop filling when the fuel reaches the bottom of the filler tube Because fuel expands when it heats up heat from the engine or the sun can cause fuel to spill out of the fuel tank 3 Wipe up any spilled fuel immedi ately NOTICE Immediately wipe off spilled fuel with a clean dry soft c...

Page 35: ...d if the ethanol con tent does not exceed 10 E10 Gas ohol containing methanol is not recommended by Yamaha because it can cause damage to the fuel system or vehicle performance problems EAU13445 Catalytic converters This vehicle is equipped with catalytic converters in the exhaust system WARNING EWA10862 The exhaust system is hot after op eration To prevent a fire hazard or burns Do not park the v...

Page 36: ...seat 1 Pull the rider seat backrest release lever on the left side of the vehicle as shown The backrest will slide forward 2 Remove the bolts and then pull the rider seat off To install the rider seat 1 Insert the projection on the front of the rider seat into the seat holder 1 Rider seat backrest release lever 1 1 Rider seat backrest 1 Bolt 1 1 ...

Page 37: ... left side of the vehicle as shown The backrest will slide forward 2 Remove the bolts and then pull the passenger seat off To install the passenger seat 1 Insert the projection on the pas senger seat into the holder as shown 2 Place the passenger seat in the original position and then install the bolts 3 Return the backrest to the original position TIP Make sure that the passenger seat is properly...

Page 38: ... the mechanism do not attempt to turn beyond the maximum or minimum settings Spring preload To increase the spring preload and thereby harden the suspension turn the adjusting bolt on each fork leg in di rection a To decrease the spring pre load and thereby soften the suspension turn the adjusting bolt on each fork leg in direction b Align the appropriate groove on the ad justing mechanism with th...

Page 39: ...e total number of clicks of a damping force adjusting mechanism may not exactly match the above spec ifications due to small differences in production the actual number of clicks always represents the entire adjusting range To obtain a precise adjustment it would be advisable to check the num ber of clicks of each damping force ad justing mechanism and to modify the specifications as necessary 1 R...

Page 40: ... the ad justing knob in direction b TIP Align the appropriate mark on the ad justing mechanism with the end of the adjusting knob Rebound damping force To increase the rebound damping force and thereby harden the rebound damp ing turn the adjusting knob in direction a To decrease the rebound damping force and thereby soften the rebound damping turn the adjusting knob in di rection b 1 Spring prelo...

Page 41: ...y con tains highly pressurized nitrogen gas Read and understand the fol lowing information before handling the shock absorber assembly Do not tamper with or attempt to open the cylinder assembly Do not subject the shock ab sorber assembly to an open flame or other high heat source This may cause the unit to ex plode due to excessive gas pressure Do not deform or damage the cylinder in any way Cyli...

Page 42: ...ge to the engine EAU15301 Sidestand The sidestand is located on the left side of the frame Raise the sidestand or lower it with your foot while holding the vehicle upright TIP The built in sidestand switch is part of the ignition circuit cut off system which cuts the ignition in certain situations See further down for an explanation of the ignition circuit cut off system WARNING EWA10240 The vehic...

Page 43: ...lowing functions It prevents starting when the trans mission is in gear and the side stand is up but the clutch lever is not pulled It prevents starting when the trans mission is in gear and the clutch le ver is pulled but the sidestand is still down It cuts the running engine when the transmission is in gear and the sid estand is moved down Periodically check the operation of the ignition circuit...

Page 44: ...ll After the engine has stalled 10 Move the sidestand up 11 Keep the clutch lever pulled 12 Push the start switch Does the engine start The system is OK The motorcycle can be ridden The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may not be working correctly The motorcycle should not be ridden until checked b...

Page 45: ...a Yamaha dealer Before using this vehicle check the following points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage 4 18 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 12 Final gear oil Check vehicle for oil leakage 7 15 Coolant Check coolant level in reservoir If necessar...

Page 46: ...t cable free play and lubricate cable and grip housing 7 21 7 28 Control cables Make sure that operation is smooth Lubricate if necessary 7 27 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 7 21 7 24 Brake and shift pedals Make sure that operation is smooth Lubricate pedal pivoting points if necessary 7 29 7 29 Brake and clutch levers...

Page 47: ...UR SAFETY PRE OPERATION CHECKS 5 3 2 3 4 5 6 7 8 9 Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle 4 26 ITEM CHECKS PAGE ...

Page 48: ...em The engine stops automatically if left idling for 20 minutes In this case the multi function display indicates error code 70 but this is not a mal function Push the start switch to clear the error code and to restart the engine EAU46510 Starting the engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met The transmission is in the n...

Page 49: ...hift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it NOTICE ECA10260 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is running ...

Page 50: ...points The recommended shift points during acceleration and deceleration are shown in the table below EAU16841 Engine break in There is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi ...

Page 51: ... have a Yamaha dealer check the vehi cle EAU17213 Parking When parking stop the engine and then remove the key from the main switch WARNING EWA10311 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel...

Page 52: ...ce unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 2 1 for more in formation about carbon monox ide EAU17302 Emission controls not only function to ensure clean...

Page 53: ...l and the tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you 1 Owner s tool kit 1 ...

Page 54: ...uel hoses for cracks or damage Replace if necessary 2 Spark plugs Check condition Clean Replace every 12000 mi 19000 km or 18 months Replace 3 Valve clearance Check and adjust valve clear ance when engine is cold Every 26600 mi 42000 km 4 Crankcase breather system Check breather hose for cracks or damage Replace if necessary 5 Fuel injection Adjust synchronization 6 Exhaust system Check for leakag...

Page 55: ... mi 37000 km 2 Clutch Check operation and fluid leak age Correct if necessary 3 Front brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 4 Rear brake Check operation fluid level and for fluid leakage Replace brake pads if necessary 5 Brake hoses Check for cracks or damage Replace Every 4 years 6 Wheels Check runout and for damage Replace if necessary 7 Tires Ch...

Page 56: ...cessary 12 Brake lever pivot shaft Apply silicone grease lightly 13 Brake pedal pivot shaft Apply lithium soap based grease lightly 14 Clutch lever pivot shaft Apply silicone grease lightly 15 Shift pedal pivot shaft Apply lithium soap based grease lightly 16 Sidestand pivot Check operation Apply lithium soap based grease lightly 17 Sidestand switch Check operation and replace if necessary No ITEM...

Page 57: ... hoses for cracks or dam age Replace if necessary Change with ethylene glycol anti freeze coolant every 24 months Change 24 EXUP system Check operation cable free play and pulley position Every 12000 mi 19000 km 25 Final gear oil Check oil level and for oil leak age Change at initial 600 mi 1000 km or 1 month and thereafter every 16000 mi 25000 km or 24 months Change Change No ITEM ROUTINE INITIAL...

Page 58: ... or dusty areas Hydraulic brake and clutch systems After disassembling the brake or clutch master cylinders caliper cylinders or clutch release cylinder always change 26 Front and rear brake switches Check operation 27 Control cables Apply Yamaha chain and cable lube or engine oil thoroughly 28 Throttle grip hous ing and cable Check operation and free play Adjust the throttle cable free play if ne...

Page 59: ... brake and clutch fluid levels and fill the reservoirs as required Replace the oil seals on the inner parts of the brake or clutch master cylinders caliper cylinders and clutch release cylinder every two years Replace the brake and clutch hoses every four years or if cracked or damaged ...

Page 60: ...s section each time the cowling or a panel needs to be re moved and installed EAU46430 Cowling A To remove the cowling 1 Remove the rider seat See page 4 20 2 Remove panel C See page 7 10 3 Remove the bolts and then pull the cowling off To install the cowling 1 Place the cowling in the original position and then install the bolts 2 Install the panel 3 Install the rider seat 1 Cowling A 2 Panel A 1...

Page 61: ...ull the panel outward To install the panel 1 Place the panel in the original po sition 2 Turn the key counterclockwise to the original position and then re move it Panel B To remove the panel 1 Remove the bolt 2 Pull the panel outward To install the panel Place the panel in the original position and then install the bolt 1 Unlock 2 Panel A 2 1 1 Bolt 2 Panel B 1 2 ...

Page 62: ...ectrode of each spark plug should be a medium to light tan the ideal color when the vehicle is ridden normally and all spark plugs installed in the en gine should have the same color If any spark plug shows a distinctly different color the engine could be operating im properly Do not attempt to diagnose such problems yourself Instead have a Yamaha dealer check the vehicle If a spark plug shows sig...

Page 63: ...efore operating this vehicle make sure to check the fol lowing Check each hose connection Check each hose and canister for cracks or damage Replace if damaged Make sure that the canister breath er is not blocked and if necessary clean it EAU19907 Engine oil and oil filter cartridge The engine oil level should be checked before each ride In addition the oil must be changed and the oil filter car tr...

Page 64: ... oil pan under the engine to collect the used oil 4 Remove the engine oil filler cap and drain bolt to drain the oil from the crankcase TIP Skip steps 5 7 if the oil filter cartridge is not being replaced 5 Remove the oil filter cartridge with an oil filter wrench TIP An oil filter wrench is available at a Yamaha dealer 6 Apply a thin coat of clean engine oil to the O ring of the new oil filter ca...

Page 65: ...have cooled down NOTICE ECA11620 In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a high er quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the crankcase 1 O ring 1 Torque wrench Tigh...

Page 66: ...f necessary EAU46572 Final gear oil The final gear case must be checked for oil leakage before each ride If any leakage is found have a Yamaha deal er check and repair the vehicle In addi tion the final gear oil must be checked and changed as follows at the intervals specified in the periodic maintenance and lubrication chart WARNING EWA10370 Make sure that no foreign mate rial enters the final ge...

Page 67: ... from the fi nal gear case 5 Replace the final gear oil drain bolt washer and then install the final gear oil drain bolt 6 Tighten the final gear oil drain bolt to the specified torque 7 Refill with the recommended final gear oil 8 Install the oil filler bolt and then tighten it to the specified torque 9 Install the final gear case breather cap by installing the washer and 1 Final gear oil drain b...

Page 68: ...is posi tioned straight up when checking the coolant level A slight tilt to the side can result in a false reading 2 Check the coolant level in the cool ant reservoir TIP The coolant should be between the minimum and maximum level marks 3 If the coolant is at or below the minimum level mark remove the coolant reservoir cap guard by re moving the bolt and then remove the reservoir cap 4 Add coolant...

Page 69: ... coolant will be reduced ECA10472 5 Install the coolant reservoir cap guard by installing the bolt EAU46422 To change the coolant 1 Place the vehicle on a level sur face and let the engine cool if nec essary 2 Remove cowling A See page 7 9 3 Remove the air intake duct by re moving the bolts 4 Place a container under the engine to collect the used coolant 5 Remove the radiator cap WARNING Never att...

Page 70: ...r to be trapped in the cooling system ECA16540 14 Install the coolant reservoir cap and then install the reservoir cap guard by installing the bolt 15 Install the radiator cap 16 Start the engine let it idle for sev eral minutes and then turn it off 17 Remove the radiator cap to check the coolant level in the radiator If necessary add sufficient coolant until it reaches the top of the radia tor an...

Page 71: ... system 20 Install the air intake duct by install ing the bolts 21 Install the cowling EAU36762 Air filter element The air filter element must be replaced at the intervals specified in the periodic maintenance and lubrication chart Have a Yamaha dealer replace the air filter element EAU44734 Checking the engine idling speed Check the engine idling speed and if necessary have it corrected by a Yama...

Page 72: ...c maintenance and lubrication chart EAU21751 Tires To maximize the performance durabil ity and safe operation of your motorcy cle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA10501 Operation of this vehicle with im proper tire pressure may cause se vere injury or death from lo...

Page 73: ...related parts includ ing the tires should be left to a Yamaha dealer who has the necessary professional knowl edge and experience Tire information This motorcycle is equipped with cast wheels and tubeless tires with valves Tire air pressure measured on cold tires 0 90 kg 0 198 lb Front 250 kPa 2 50 kgf cm2 36 psi Rear 290 kPa 2 90 kgf cm2 42 psi 90 189 kg 198 417 lb CAL 90 190 kg 198 419 lb U49 Fr...

Page 74: ...with su per high speed tires Note the fol lowing points in order to make the most efficient use of these tires Use only the specified replace ment tires Other tires may run the danger of bursting at super high speeds Brand new tires can have a rela tively poor grip on certain road surfaces until they have been broken in Therefore it is ad visable before doing any high speed riding to ride con serv...

Page 75: ...s EAU42850 Clutch lever Since this model is equipped with a hy draulic clutch adjusting the clutch lever free play is not needed However it is necessary to check the hydraulic sys tem for leakage before each ride If the clutch lever free play does become ex cessive and shifting becomes rough or clutch slippage occurs causing poor acceleration there may be air in the clutch system If there is air i...

Page 76: ...g nut in direction a To make the brake light come on later turn the adjusting nut in direction b EAU22390 Checking the front and rear brake pads The front and rear brake pads must be checked for wear at the intervals spec ified in the periodic maintenance and lubrication chart EAU22410 Front brake pads Each front brake pad is provided with a wear indicator which allows you to check the brake pad w...

Page 77: ...w air to enter the brake system possibly caus ing it to become ineffective Before riding check that the brake fluid is above the minimum level mark and replenish if necessary A low brake fluid level may indicate worn brake pads and or brake system leakage If the brake fluid level is low be sure to check the brake pads for wear and the brake system for leakage TIP The rear brake fluid reservoir is ...

Page 78: ...tch fluids at the intervals specified in the TIP after the periodic maintenance and lubrication chart In addition have the oil seals of the brake and clutch master cylinders and cali pers as well as the brake and clutch hoses replaced at the intervals listed below or whenever they are damaged or leaking Oil seals Replace every two years Brake and clutch hoses Replace every four years EAU23093 Chec...

Page 79: ...re each ride In addi tion the cable should be lubricated at the intervals specified in the periodic maintenance chart EAU43600 Checking and lubricating the brake and clutch levers Brake lever Clutch lever The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Recommended lubricant Silicone grease ...

Page 80: ...icat ed if necessary EAU23202 Checking and lubricating the sidestand The operation of the sidestand should be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary WARNING EWA10731 If the sidestand does not move up and down smoothly have a Yamaha dealer check or repair it Otherwise the sidestand could contact the ground and distract ...

Page 81: ... several times to check if the front fork compresses and rebounds smoothly NOTICE ECA10590 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU23283 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the pe riodic maintenan...

Page 82: ...check the electro lyte or to add distilled water However the battery lead connections need to be checked and if necessary tightened WARNING EWA10760 Electrolyte is poisonous and dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST ...

Page 83: ...age 7 9 2 Disconnect the negative battery lead first then the positive battery lead by removing their bolt 3 Remove the battery cover togeth er with the ECU by removing the bolts 4 Remove the main fuse together with the holding band from its holder 5 Disconnect coupler A 6 Remove the rubber damper 7 Unfold the heat insulator as shown 1 Negative battery lead black 2 Positive battery lead red 2 1 1 ...

Page 84: ...ully charge it and then place it in a cool dry place NOTICE When removing the battery be sure the key is turned to OFF then discon nect the negative lead before disconnecting the positive lead ECA16302 2 If the battery will be stored for more than two months check it at least once a month and fully charge it if necessary To install the battery TIP Be sure the battery is fully charged 1 Place the b...

Page 85: ...ged battery can cause permanent battery damage EAU46451 Replacing the fuses The main fuse fuse box 1 and ABS motor fuse are located behind panel A See page 7 9 Fuse box 1 Fuse box 2 is located behind panel B See page 7 9 1 Main fuse 2 ABS motor fuse 3 ABS motor spare fuse 1 3 2 1 ABS solenoid fuse 2 Fuel injection system fuse 3 Spare fuse 1 2 3 ...

Page 86: ...stion to check if the device operates 4 If the fuse immediately blows again have a Yamaha dealer check the electrical system 1 Ignition fuse 2 ABS control unit fuse 3 Headlight fuse 4 Backup fuse 5 Electronic throttle valve fuse 6 Radiator fan fuse 7 Spare fuse 8 Spare fuse 9 Signaling system fuse 10 Sub radiator fan fuse 11 Spare fuse 1 2 3 4 5 6 7 8 9 10 11 Specified fuses Main fuse 50 0 A Ignit...

Page 87: ...fected Thor oughly clean off any dirt and fin gerprints on the headlight bulb using a cloth moistened with al cohol or thinner Headlight lens Do not affix any type of tinted film or stickers to the headlight lens Do not use a headlight bulb of a wattage higher than specified 1 Remove the headlight unit by re moving the bolts 2 Disconnect the headlight coupler and then remove the bulb cover 3 Unhoo...

Page 88: ...r adjust the headlight beam if necessary EAU24181 Tail brake light This model is equipped with an LED type tail brake light If the tail brake light does not come on have a Yamaha dealer check it EAU24204 Replacing a turn signal light bulb 1 Remove the turn signal light lens by removing the screw 2 Remove the burnt out bulb by pushing it in and turning it counter clockwise 1 Screw 2 Turn signal lig...

Page 89: ...ay break ECA11191 EAU46780 Replacing a license plate light bulb 1 Remove the holding plate by re moving the bolts 2 Remove the license plate light lens by removing the bolts 3 Remove the license plate light socket together with the bulb by turning it counterclockwise and then pulling it out 1 Turn signal light bulb 1 1 Holding plate 2 Bolt 1 2 1 Bolt 1 License plate light bulb socket 2 License pla...

Page 90: ...ate by install ing the bolts EAU46403 Replacing the auxiliary light bulb If the auxiliary light bulb burns out re place it as follows 1 Remove the headlight unit See page 7 36 2 Remove the auxiliary light socket together with the bulb by turning it counterclockwise 3 Remove the burnt out bulb by pull ing it out of the socket 4 Insert a new bulb into the socket 5 Install the auxiliary light socket ...

Page 91: ...nd is not available by placing a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm EAU25871 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory trouble may occur dur ing operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power Th...

Page 92: ...PERIODIC MAINTENANCE AND ADJUSTMENT 7 41 1 2 3 4 5 6 7 8 9 heaters or furnaces Gasoline or gasoline vapors can ignite or ex plode causing severe injury or property damage ...

Page 93: ...here is no compression Check the ignition Have a Yamaha dealer check the vehicle Remove the spark plugs and check the electrodes 3 Ignition Wipe off with a dry cloth or replace the spark plugs Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns ove...

Page 94: ...pe When the hissing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended coolant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is l...

Page 95: ...cleaning 1 Cover the muffler outlets with a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets and wheel axles Al...

Page 96: ...se thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corrosive in combination with water carry out the follow...

Page 97: ...rt 6 Touch up minor paint damage caused by stones etc 7 Wax all painted surfaces 8 Let the motorcycle dry completely before storing or covering it WARNING EWA11131 Contaminants on the brakes or tires can cause loss of control Make sure that there is no oil or wax on the brakes or tires If necessary clean the brake discs and brake linings with a regular brake disc cleaner or ac etone and wash the t...

Page 98: ...ugs on the cylinder head so that the electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder walls with oil WARNING To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10951 e Remove the spark plug caps from the spark plugs and then ...

Page 99: ... filter cartridge replacement 4 30 L 4 55 US qt 3 78 Imp qt With oil filter cartridge replacement 4 70 L 4 97 US qt 4 14 Imp qt Final gear oil Type Shaft drive gear oil Part No 9079E SH001 00 Quantity 0 30 L 0 32 US qt 0 26 Imp qt Cooling system Coolant reservoir capacity up to the maxi mum level mark 0 27 L 0 29 US qt 0 24 Imp qt Radiator capacity including all routes 3 75 L 3 96 US qt 3 30 Imp q...

Page 100: ... BRIDGESTONE BT028R Loading Maximum load 189 kg 417 lb CAL 190 kg 419 lb U49 Total weight of rider passenger cargo and accessories Tire air pressure measured on cold tires Loading condition 0 90 kg 0 198 lb Front 250 kPa 2 50 kgf cm2 36 psi Rear 290 kPa 2 90 kgf cm2 42 psi Loading condition 90 189 kg 198 417 lb CAL 90 190 kg 198 419 lb U49 Front 250 kPa 2 50 kgf cm2 36 psi Rear 290 kPa 2 90 kgf cm...

Page 101: ...5 0 W 1 Tail brake light LED Front turn signal position light 12 V 21 W 5 0 W 2 Rear turn signal light 12 V 21 0 W 2 Auxiliary light 12 V 5 0 W 1 Meter lighting LED Neutral indicator light LED High beam indicator light LED Oil level warning light LED Turn signal indicator light LED x 2 Fuel level warning light LED Coolant temperature warning light LED Engine trouble warning light LED ABS warning l...

Page 102: ...LABEL INFORMATION EAU26381 Key identification number The key identification number is stamped into the key tag Record this number in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used...

Page 103: ...AU26470 Model label The model label is affixed to the frame under the rider seat See page 4 20 Record the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha dealer 1 Model label 1 ...

Page 104: ...aints it may open an investigation and if it finds that a safety defect exists in a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Yamaha Motor Corporation U S A To contact NHTSA you may call the Vehicle Safety Hotline toll free at 1 888 327 4236 TTY 1 800 424 9153 go to http www safercar gov or wri...

Page 105: ...ign incorporated into any new ve hicle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following syst...

Page 106: ... warranty The chart below is printed only as a reminder that maintenance work is required It is not acceptable proof of maintenance work Maintenance interval Date of service Mileage Servicing dealer name and address Remarks 600 mi 1000 km or 1 month 4000 mi 7000 km or 6 months 8000 mi 13000 km or 12 months 12000 mi 19000 km or 18 months 16000 mi 25000 km or 24 months 20000 mi 31000 km or 30 months...

Page 107: ...FORMATION 10 6 2 3 4 5 6 7 8 9 10 32000 mi 49000 km or 48 months 36000 mi 55000 km or 54 months 40000 mi 61000 km or 60 months Maintenance interval Date of service Mileage Servicing dealer name and address Remarks ...

Page 108: ...hine be inspected and registered for warranty by an authorized Yamaha motorcycle dealer In order for this warranty to remain in effect this inspection and registration must take place within ten 10 days after transfer An inspection and registration fee will be charged for this service EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each s...

Page 109: ...f sale and upon your request at any later date Each Yamaha motorcycle dealer is held responsible for his setup service and warranty repair work Is the warranty transferable to second owners Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha motorcycle dealer for the policy to remain effective CUSTOMER SE...

Page 110: ...n t have to pay anything for covered repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 150 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replaceme...

Page 111: ...ing you ll have strong factory backed protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your Primary ID number your frame number We ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 ...

Page 112: ...witch 4 13 Headlight bulb replacing 7 36 High beam indicator light 4 2 Horn switch 4 13 I Identification numbers 10 1 Ignition circuit cut off system 4 27 Indicator and warning lights 4 2 K Key identification number 10 1 L Labels location 1 1 License plate light bulb replacing 7 38 Luggage strap holders 4 26 M Main switch steering lock 4 1 Maintenance and lubrication periodic 7 4 Maintenance emiss...

Page 113: ...ng charts 7 42 Turn signal indicator lights 4 2 Turn signal light bulb replacing 7 37 Turn signal switch 4 13 V Valve clearance 7 21 Vehicle identification number 10 1 W Warranty extended 10 9 Warranty limited 10 7 Wheel bearings checking 7 31 Wheels 7 24 ...

Page 114: ...PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD PRINTED IN JAPAN 2008 8 1 1 1 E ...

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