MONTHLY CHECKS
3-8
MONTHLY CHECKS
CHECKING THE DRIVE BELT (YUM1A/
YUM2A)
1. Park the vehicle on a level surface and apply
the parking brake.
2. Remove the under-seat panel (YUM1A).
Refer to “GENERAL CHASSIS (1)” on page
4-1.
3. Lift up the cargo bed.
4. Check:
• Drive belt “1”
Cracks/damage/wear
→
Replace.
Grease/oil
→
Clean the primary and second-
ary sheaves.
Refer to “REPLACING THE DRIVE BELT
(YUM1A/YUM2A)” on page 3-8.
5. Measure:
• Drive belt width “a”
Out of specification
→
Replace.
REPLACING THE DRIVE BELT (YUM1A/
YUM2A)
1. Park the vehicle on a level surface and apply
the parking brake.
2. Remove the under-seat panel (YUM1A).
Refer to “GENERAL CHASSIS (1)” on page
4-1
3. Lift up the cargo bed.
4. Replace:
• Drive belt
a. Pull up on the drive belt and push it out-
ward over the edge of the secondary
sheave.
b. Turn the secondary sheave clockwise and
the drive belt will roll off the sheave.
c. Remove the drive belt from the primary
sheave.
d. Install a new drive belt.
CHECKING THE SHIFT LEVER (YUM1A/
YUM2A)
1. Check:
• Shift lever operation
Shift lever not working properly
→
Check the
shift lever.
Refer to “TRANSMISSION (YUM1A/
YUM2A)” on page 7-8.
2. Check:
• Shift stroke “a”
Out of specification
→
Adjust.
3. Adjust:
• Shift stroke
a. Set the shift lever to neutral.
Drive belt width limit
28.0 mm (1.10 in)
2. Plastic board
3. Ruler
1
2
3
a
Shift stroke
15–17 mm (0.59–0.67 in)
a
a
Summary of Contents for UMAX
Page 1: ...SERVICE MANUAL UTILITY VEHICLE J0F F8197 E1 YUM1A YUM2A YUM2E LIT 19616 A0 37...
Page 2: ......
Page 6: ......
Page 8: ......
Page 25: ...GENERAL SPECIFICATIONS 2 2 1174 kg 2589 lb YUM2E Hill claiming ability 20 YUM1A 15 YUM2A YUM2E...
Page 33: ...ELECTRICAL SPECIFICATIONS YUM1A YUM2A 2 10 USB fuse 5 A...
Page 43: ...TIGHTENING TORQUES 2 20...
Page 46: ...CABLE ROUTING 2 23 YUM1A Front and rear A B C 1 1 1 1 2 3 4 3 4 1 2 3 4 5 6...
Page 48: ...CABLE ROUTING 2 25 YUM1A Left side A B D C 1 2 3 4 4 4 4 5 6 7 8 9...
Page 50: ...CABLE ROUTING 2 27 YUM1A Brake and throttle cables A B 1 3 2 3 1 2 2 4 5...
Page 52: ...CABLE ROUTING 2 29 YUM1A Shift cables 1 2 3 1 2 4 1 2...
Page 56: ...CABLE ROUTING 2 33 YUM2A Front and rear A B C D 1 1 1 1 1 2 2 3 3 4 4 3 4 5 6 7...
Page 58: ...CABLE ROUTING 2 35 YUM2A Left side A B C D 1 2 3 4 4 4 4 6 7 8 9 10 5...
Page 60: ...CABLE ROUTING 2 37 YUM2A Brake throttle and shift cables A A B C D 1 1 2 3 3 4 5 4 5 6 6 7 8 9...
Page 62: ...CABLE ROUTING 2 39 YUM2E Frame top view A A B 1 2 3 4 5 6 7 C D E E 6 6 6 8 9 10 11 12...
Page 64: ...CABLE ROUTING 2 41 YUM2E Front and rear 1 1 2 3 4 3 A...
Page 66: ...CABLE ROUTING 2 43 YUM2E Left side B 2 1 3 4 5 6 7 8 9 10 11 A 9...
Page 68: ...CABLE ROUTING 2 45 YUM2E Brake cable A A B C 1 2 4 3...
Page 70: ...CABLE ROUTING 2 47...
Page 73: ......
Page 96: ...4 YEAR CHECKS 3 23...
Page 99: ......
Page 134: ...FRONT SUSPENSION COMPONENTS 4 35 4 3 1 2 5 a...
Page 138: ...REAR SUSPENSION COMPONENTS 4 39...
Page 174: ...CRANKSHAFT AND PISTON 5 35...
Page 196: ...TRANSMISSION YUM1A YUM2A 7 13 Refer to CHECKING THE SHIFT LEVER YUM1A YUM2A on page 3 8...
Page 202: ...TRACTION MOTOR YUM2E 7 19...
Page 205: ......
Page 217: ...CHARGING SYSTEM YUM1A YUM2A 8 12...
Page 223: ...LIGHTING SYSTEM YUM1A YUM2A 8 18...
Page 227: ...LIGHTING SYSTEM YUM2E 8 22...
Page 233: ...SIGNALING SYSTEM YUM1A YUM2A 8 28...
Page 243: ...FUEL INJECTION SYSTEM YUM1A YUM2A 8 38...
Page 247: ...FUEL PUMP SYSTEM YUM1A YUM2A 8 42...
Page 284: ...ELECTRICAL COMPONENTS YUM2E 8 79...
Page 313: ...PC GENIUS GOLF CAR PROGRAMMING SYSTEM YUM2E 9 28...
Page 315: ......
Page 316: ......