CONTENTS
GENERAL INFORMATION............................................................................... 1
MOTORCYCLE IDENTIFICATION ........................................................... 1
VEHICLE IDENTIFICATION NUMBER ................................................ 1
MODEL CODE ..................................................................................... 1
SPECIFICATIONS ............................................................................................ 2
GENERAL SPECIFICATIONS ................................................................. 2
MAINTENANCE SPECIFICATIONS ........................................................ 4
ENGINE ................................................................................................ 4
TIGHTENING TORQUESS .................................................................. 6
CHASSIS .............................................................................................. 7
TIGHTENING TORQUESS .................................................................. 8
ELECTRICAL ....................................................................................... 9
CABLE ROUTING .................................................................................. 10
PERIODIC CHECKS AND ADJUSTMENTS .................................................. 18
INTRODUCTION .................................................................................... 18
PERIODIC MAINTENANCE CHART FOR EMISSION
CONTROL SYSTEM .............................................................................. 18
GENERAL MAINTENANCE AND LUBRICATION CHART .................... 19
ENGINE .................................................................................................. 21
ADJUSTING THE THROTTLE CABLE FREE PLAY ......................... 21
CLEANING THE SPARK ARRESTER ............................................... 22
CHASSIS ................................................................................................ 23
ADJUSTING THE FRONT BRAKE .................................................... 23
CHECKING THE BRAKE FLUID LEVEL ........................................... 24
CHECKING THE BRAKE PADS ........................................................ 25
CHECKING THE BRAKE HOSE ........................................................ 25
BLEEDING THE HYDRAULIC BRAKE SYSTEM .............................. 26
ENGINE........................................................................................................... 28
CYLINDER HEAD .................................................................................. 28
CHECKING THE TIMING CHAIN TENSIONER ................................ 29
INSTALLING THE TIMING CHAIN TENSIONER .............................. 29
AC MAGNETO ....................................................................................... 30
STATOR COIL ASSEMBLY AND PICKUP COIL ............................... 30
AC MAGNETO ................................................................................... 31
CARBURETION .............................................................................................. 32
CARBURETOR ...................................................................................... 32
DISASSEMBLING THE CARBURETOR ............................................ 35
CHECKING THE CARBURETOR ...................................................... 35
ASSEMBLING THE CARBURETOR .................................................. 37
INSTALLING THE CARBURETOR .................................................... 38
MEASURING AND ADJUSTING THE FUEL LEVEL ......................... 39