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Yamaha TW200E, Owner'S Manual

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Yamaha TW200E Owner'S Manual Download Page 65

 

PERIODIC MAINTENANCE AND MINOR REPAIR

 

6-33

 

1

2

3

4

5

6

7

8

9

CAUTION:

 

 ECA10680

 

Do not overtighten the screws, oth-

 

erwise the lens may break.

 

EAU24350

 

Supporting the motorcycle 

 

Since this model is not equipped with a
centerstand, follow these precautions
when removing the front and rear
wheel or performing other maintenance
requiring the motorcycle to stand up-
right. Check that the motorcycle is in a
stable and level position before starting
any maintenance. A strong wooden
box can be placed under the engine for
added stability.

 

To service the front wheel

 

1. Stabilize the rear of the motorcycle

by using a motorcycle stand or, if
an additional motorcycle stand is
not available, by placing a jack un-
der the frame in front of the rear
wheel.

2. Raise the front wheel off the

ground by using a motorcycle
stand.

 

To service the rear wheel

 

Raise the rear wheel off the ground by
using a motorcycle stand or, if a motor-
cycle stand is not available, by placing
a jack either under each side of the

frame in front of the rear wheel or under
each side of the swingarm.

Summary of Contents for TW200E

Page 1: ...5FY 28199 E1 TW200E OWNER S MANUAL ...

Page 2: ...amaha a reputation for dependability hly so as to enjoy all advantages of your TW200E The owner s manual ct and maintain your motorcycle but also in how to safeguard yourself and help keep your motorcycle in the best possible condition If you have any Yamaha dealer asant rides So remember to put safety first ...

Page 3: ...be minor discrepancies between your motorcycle oncerning this manual please consult your Yamaha dealer EWA10030 ND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE eans ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED instructions could result in severe injury or death to the motorcy or a person inspecting or repairing the motorcycle ial precautions that must be taken to avoid damage to the motor ation t...

Page 4: ...RMATION EAU10200 TW200E OWNER S MANUAL 3 by Yamaha Motor Co Ltd 1st edition June 2003 All rights reserved printing or unauthorized use ut the written permission of Yamaha Motor Co Ltd s expressly prohibited Printed in Japan ...

Page 5: ... ting the carburetor 6 12 Adjusting the engine idling speed 6 12 Adjusting the throttle cable free play 6 13 Adjusting the valve clearance 6 13 Tires 6 13 Spoke wheels 6 16 Adjusting the clutch lever free play 6 16 Adjusting the brake lever free play 6 17 Adjusting the brake pedal position and free play 6 18 Adjusting the rear brake light switch 6 19 Checking the front brake pads and rear brake sh...

Page 6: ...TABLE OF CONTENTS ge 7 3 FICATIONS 8 1 UMER INFORMATION 9 1 ification numbers 9 1 ...

Page 7: ...ikely places or motorcycle accidents to oc ur Ride where other motorists can see you Avoid riding in another motorist s blind spot Many accidents involve inexperi enced operators In fact many op erators who have been involved in accidents do not even have a cur rent motorcycle license Make sure that you are qualified and that you only lend your mo torcycle to other qualified opera tors Know your s...

Page 8: ...tec e clothing that covers your legs kles and feet Passengers should also observe the precautions mentioned above Modifications Modifications made to this motorcycle not approved by Yamaha or the re moval of original equipment may ren der the motorcycle unsafe for use and may cause severe personal injury Modifications may also make your mo torcycle illegal to use Loading and accessories Adding acc...

Page 9: ...ront fork area can reate instability due to improper weight distribution or aerody namic changes If accessories are added to the handlebar or front fork area they must be as lightweight as possible and should be kept to a minimum Bulky or large accessories may seriously affect the stability of the motorcycle due to aerody namic effects Wind may at tempt to lift the motorcycle or the motorcycle may...

Page 10: ...ater or near an open lame otherwise it could catch ire hen transporting the motorcycle another vehicle make sure that s kept upright and that the fuel ck s are turned to ON or ES for vacuum type OFF r manual type If the motorcycle ould lean over gasoline may ak out of the carburetor or fuel nk you should swallow any gaso e inhale a lot of gasoline vapor allow gasoline to get into your eyes see you...

Page 11: ...2 1 EAU10410 1 2 3 4 5 7 6 ...

Page 12: ...DESCRIPTION 2 2 2 3 4 5 6 7 8 9 EAU10420 2 6 5 4 3 7 8 9 Luggage strap holder page 3 10 ...

Page 13: ...2 3 EAU10430 3 4 5 6 7 8 9 9 Fuel tank cap page 3 5 ...

Page 14: ...s are off The key can be re the steering e handlebars all the way to the ght sh the key in from the OFF po on release it and then turn it to OCK move the key To unlock the steering Insert the key and turn it to OFF WARNING EWA10070 Never turn the key to LOCK while the motorcycle is moving ase 2 3 ...

Page 15: ...d a tripmeter The speedometer shows riding speed The odometer shows the total distance traveled The tripmeter shows the distance traveled since it was last set to zero with the reset knob The tripmeter can be used to estimate the distance that can be traveled with a full tank of fuel This information will en able you to plan future fuel stops 1 Speedometer 2 Odometer 3 Tripmeter 4 Reset knob 4 2 3...

Page 16: ...itch in after it has re to the center position EAU12500 Horn switch Press this switch to sound the horn EAU12660 Engine stop switch Set this switch to before starting the engine Set this switch to to stop the engine in case of an emergen cy such as when the vehicle overturns or when the throttle cable is stuck EAU12710 Start switch Push this switch to crank the engine with the starter CAUTION ECA1...

Page 17: ...nd is used in com with the clutch lever when the gears of the 5 speed con esh transmission equipped on orcycle EAU12890 Brake lever The brake lever is located at the right handlebar grip To apply the front brake pull the lever toward the handle bar grip edal 1 1 Brake lever 1 ...

Page 18: ...el tank cap sert the fuel tank cap into the nk opening with the key inserted he lock and then turn the cap 1 urn clockwise rn the key 1 3 turn clockwise d then remove it el tank cap cannot be installed unless the key is in the lock In addition the key cannot be removed if the cap is not properly installed and locked WARNING EWA10120 Make sure that the fuel tank cap is properly closed and locked be...

Page 19: ...it al so The fuel cock has three positions OFF With the lever in this position fuel will not flow Always return the lever to this position when the engine is not running commended fuel Regular unleaded gasoline only el tank capacity 7 0 L 1 85 US gal 1 54 Imp gal el reserve amount 1 7 L 0 45 US gal 0 37 Imp gal 1 Arrow mark positioned over OFF RES ON FUEL OFF 1 ...

Page 20: ...por Be sure to set the lever back to ter refueling EAU13600 Starter choke knob Starting a cold engine requires a richer air fuel mixture which is supplied by the starter choke Move the knob in direction a to turn on the starter choke Move the knob in direction b to turn off the starter choke 1 Starter choke knob 1 a b ...

Page 21: ... pull the all the seat ert the projection on the front of seat into the seat holder as own 2 Place the seat in the original posi tion and then tighten the bolts NOTE Make sure that the seat is properly se cured before riding 1 2 1 Projection 2 Seat holder 1 2 ...

Page 22: ...rom per handling o not tamper with or attempt to en the gas cylinder o not subject the shock ab rber to an open flame or other gh heat sources otherwise it ay explode due to excessive s pressure o not deform or damage the s cylinder in any way as this ll result in poor damping per rmance ways have a Yamaha dealer rvice the shock absorber EAU15110 Carrier WARNING EWA10170 Do not exceed the load lim...

Page 23: ...it cut off system ARNING EWA10240 hicle must not be ridden with estand down or if the side annot be properly moved up s not stay up otherwise the nd could contact the ground stract the operator resulting ssible loss of control Yama nition circuit cut off system en designed to assist the op n fulfilling the responsibility ng the sidestand before start Therefore check this system regularly as descri...

Page 24: ...NSTRUMENT AND CONTROL FUNCTIONS 3 11 2 3 4 5 6 7 8 9 ...

Page 25: ...ch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer The sidestand switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer NOTE ...

Page 26: ...as a result of exposure to the elements Any damage fluid leakage or loss ces Therefore it is very important in addition to a thorough visual inspec e he vehicle is used Such an inspection can be accomplished in a very short n worth the time involved EWA11150 ot working properly have it inspected and repaired before operating ...

Page 27: ...l leakage 6 7 ve Yamaha dealer bleed hydraulic system y r wear y eservoir commended brake fluid to specified level tem for leakage 6 17 6 19 6 20 ay 6 18 6 19 cessary y 6 16 ation is smooth y amaha dealer adjust cable free play and lubricate cable 6 13 6 24 ation is smooth ry 6 23 ...

Page 28: ... 6 16 ration is smooth oting points if necessary 6 24 ration is smooth ting points if necessary 6 24 ration is smooth cessary 6 25 uts bolts and screws are properly tightened y y ignition circuit cut off system e have Yamaha dealer check vehicle 3 11 ter if necessary 6 27 CHECKS PAGE ...

Page 29: ...e neu position NOTE When the transmission is in the neutral position the neutral indicator light should be on otherwise have a Yama ha dealer check the electrical circuit 4 Turn the starter choke on and completely close the throttle See page 3 7 5 Start the engine by pushing the start switch or by pushing the kick starter lever down NOTE If the engine fails to start by pushing the start switch rel...

Page 30: ...EAU16671 Shifting Shifting gears lets you control the amount of engine power available for starting off accelerating climbing hills etc The gear positions are shown in the il lustration NOTE To shift the transmission into the neu tral position press the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it 1 Shift pedal 2 Neutral position 1 N 5 4 3 2 1 2 ...

Page 31: ... is never a more important period in the life of your engine than the period between 0 and 1600 km 1000 mi For this reason you should read the follow ing material carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full thr...

Page 32: ...the engine remove from the main switch and then e fuel cock lever to OFF ARNING EWA10310 nce the engine and exhaust stem can become very hot rk in a place where pedestri s or children are not likely to uch them o not park on a slope or on soft ound otherwise the vehicle ay overturn ...

Page 33: ...ive ance and minor repairs How dditional tools such as a torque may be necessary to perform maintenance work correctly o not have the tools or experi quired for a particular job have a Yamaha dealer perform it for you WARNING EWA10350 Modifications not approved by Yamaha may cause loss of perfor mance and render the vehicle un safe for use Consult a Yamaha dealer before attempting any chang es r s...

Page 34: ...ealer as they require special tools data and technical MAINTENANCE JOB ODOMETER READING 1 000 km ANNUAL CHECK 1 6 12 18 24 r cracks or damage ce vel and specific gravity breather hose is properly routed id level and vehicle for fluid leak owing this chart Whenever worn to the limit d adjust brake pedal free play s Whenever worn to the limit damage E following this chart Every 4 years ...

Page 35: ...r wheel is properly aligned Every 500 km and after washing the motorcycle or riding in the rain nd steering for roughness soap based grease Every 24 000 km ts bolts and screws are properly for oil leakage shock absorber for oil leakage operation speed ehicle for oil leakage MAINTENANCE JOB ODOMETER READING 1 000 km ANNUAL CHECK 1 6 12 18 24 ...

Page 36: ...sually wet or dusty areas the brake fluid level onents of the brake master cylinder and caliper and change the brake fluid and if cracked or damaged d free play able free play if necessary e grip housing and cable am MAINTENANCE JOB ODOMETER READING 1 000 km ANNUAL CHECK 1 6 12 18 24 ...

Page 37: ... the screw and then pull the off as shown ll the cowling he cowling in the original posi d then install the screw EAU32451 A ove the panel e the screws and then pull the ut at the area shown To install the panel Place the panel in the original position and then install the screws Panel B To remove the panel Pull the panel off as shown 1 Panel A 2 Screw 2 2 1 ...

Page 38: ...ug cap move the spark plug as shown h the spark plug wrench includ in the owner s tool kit To check the spark plug 1 Check that the porcelain insulator around the center electrode of the spark plug is a medium to light tan the ideal color when the vehicle is ridden normally NOTE If the spark plug shows a distinctly dif ferent color the engine could be defec tive Do not attempt to diagnose such pro...

Page 39: ...il must be changed and the oil filter ele ment cleaned at the intervals specified in the periodic maintenance and lubri cation chart To check the engine oil level 1 Place the vehicle on a level sur face and hold it in an upright posi tion NOTE Make sure that the vehicle is positioned straight up when checking the oil level A slight tilt to the side can result in a false reading 2 Start the engine ...

Page 40: ... move the engine oil filler cap d drain bolt to drain the oil from e crankcase CAUTION ECA11000 When removing the engine oil drain bolt the O ring compression spring and oil strainer will fall out Take care not to lose these parts ne oil filler cap 1 1 Engine oil drain bolt 1 ...

Page 41: ...filter element cover by installing the bolts and the drain bolt then tightening them to the specified torques NOTE Make sure that the O rings are properly seated 10 Clean the oil strainer with solvent and then check it for damage and replace it if necessary 11 Install the oil strainer compression spring O ring and engine oil drain er element cover er element drain bolt er element 1 3 2 1 2 Tighten...

Page 42: ...level and correct it if cessary EAU20830 Cleaning the air filter element and check hose The air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrication chart Clean the air filter element more fre quently if you are riding in unusually wet or dusty areas In addition the air filter check hose must be frequently checked and cleaned if necessary To clean...

Page 43: ...ed in the filter case e engine should never be op ted without the air filter ele nt installed otherwise the ton s and or cylinder s may come excessively worn tall the air filter case cover by in ling the screws tall the panel To clean the air filter check hose 1 Check the hose at the bottom of the air filter case for accumulated dirt or water 2 If dirt or water is visible remove the hose clean it ...

Page 44: ...ral minutes at 000 2 000 r min while occa onally revving it to 000 5 000 r min gine is warm when it quickly re to the throttle eck the engine idling speed d if necessary adjust it to spec ation by turning the throttle stop rew To increase the engine ng speed turn the screw in di rection a To decrease the en gine idling speed turn the screw in direction b NOTE If the specified idling speed cannot b...

Page 45: ...ty and safe operation of your motorcy cle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA10500 The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature The tire air pressure must be ad justed in accorda...

Page 46: ...s does not exceed the maxi oad of the motorcycle Opera f an overloaded motorcycle cause tire damage an acci r even injury Tire inspection The tires must be checked before each ride If the tire shows crosswise lines minimum tread depth if the tire has a nail or glass fragments in it or if the sidewall is cracked have a Yamaha dealer replace the tire immediately NOTE The tire tread depth limits may ...

Page 47: ...rake related parts includ the tires should be left to a maha dealer who has the cessary professional knowl ge and experience s not recommended to patch punctured tube If unavoid e however patch the tube very carefully and replace it as soon as possible with a high quality product t tire e 130 80 18M C 66P nufacturer model BRIDGESTONE TW31 tire e 180 80 14M C 78P nufacturer model BRIDGESTONE TW34 ...

Page 48: ...justing lt in direction b 3 If the specified clutch lever free play could be obtained as de scribed above tighten the locknut and skip the rest of the procedure otherwise proceed as follows 4 Fully turn the adjusting bolt at the clutch lever in direction a to loos en the clutch cable 5 Loosen the locknut at the crank case 6 To increase the clutch lever free play turn the adjusting nut in direc tio...

Page 49: ...t in direction b 3 Tighten the locknut WARNING EWA10630 After adjusting the brake lever free play check the free play and make sure that the brake is working properly A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the hy draulic system have a Yamaha dealer bleed the system before operating the motorcycle Air in the hydraulic ...

Page 50: ...ake pedal free play must usted Brake pedal free play The brake pedal free play should mea sure 20 0 30 0 mm 0 79 1 18 in as shown Periodically check the brake pedal free play and if necessary adjust it as follows To increase the brake pedal free play turn the adjusting nut at the brake rod in direction a To decrease the brake pedal free play turn the adjusting nut in direction b nut ting bolt e pe...

Page 51: ...b EAU22380 Checking the front brake pads and rear brake shoes The front brake pads and the rear brake shoes must be checked for wear at the intervals specified in the periodic main tenance and lubrication chart EAU22430 Front brake pads Each front brake pad is provided with wear indicator grooves which allow you to check the brake pad wear with out having to disassemble the brake To check the brak...

Page 52: ...vel by turning the handlebars Use only the recommended quality brake fluid otherwise the rubber seals may deteriorate causing leakage and poor braking perfor mance Refill with the same type of brake fluid Mixing fluids may result in a harmful chemical reaction and lead to poor braking performance Be careful that water does not en ter the master cylinder when refill ing Water will significantly low...

Page 53: ...k The drive chain slack should be checked before each ride and adjusted if necessary EAU22770 To check the drive chain slack 1 Place the motorcycle on a level surface and hold it in an upright po sition NOTE When checking and adjusting the drive chain slack the motorcycle should be positioned straight up and there should be no weight on it 2 Shift the transmission into the neu tral position 3 Move...

Page 54: ...ment CAUTION ECA10570 Improper drive chain slack will over load the engine as well as other vital parts of the motorcycle and can lead to chain slippage or breakage To prevent this from occurring keep the drive chain slack within the specified limits 4 Tighten the axle nut to the speci fied torque 5 Adjust the brake pedal free play See page 6 18 WARNING EWA10660 After adjusting the brake pedal fre...

Page 55: ... ca bles and cable ends should be lubricat ed if necessary If a cable is damaged or does not move smoothly have a Yamaha dealer check or replace it WARNING EWA10720 Damage to the outer sheath may in terfere with proper cable operation and will cause the inner cable to rust Replace a damaged cable as soon as possible to prevent unsafe conditions Recommended lubricant Engine oil ...

Page 56: ...e pedal pivots should be lu d if necessary EAU23140 Checking and lubricating the brake and clutch levers The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary ecommended lubricant Lithium soap based grease all purpose grease Recommended lubricant Lithium soap based grease all purpose grease ...

Page 57: ...in tenance and lubrication chart To check the condition WARNING EWA10750 Securely support the vehicle so that there is no danger of it falling over Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion 2 While applying the front brake push down hard on the handlebars several times to c...

Page 58: ...d as fol the intervals specified in the pe maintenance and lubrication ace a stand under the engine to se the front wheel off the ound ARNING EWA10750 ely support the vehicle so that s no danger of it falling over ld the lower ends of the front k legs and try to move them for rd and backward If any free ay can be felt have a Yamaha aler check or repair the steering ...

Page 59: ...age 3 8 connect the negative battery d from the battery connect the positive battery d and the battery breather hose m the battery hook the battery band and then the battery out of the battery mpartment 5 Place the battery on a level sur face and then check the electro lyte level in the battery NOTE The electrolyte should be between the minimum and maximum level marks 1 Battery 2 Negative battery ...

Page 60: ... flames cigarettes etc way from the battery and pro de sufficient ventilation when arging it in an enclosed ace EEP THIS AND ALL BATTER S OUT OF THE REACH OF HILDREN ION ECA10610 ly distilled water as tap water ns minerals that are harmful battery ace the battery in the battery mpartment and then hook the battery band onto the holder 8 Connect the breather hose to the battery and make sure that it...

Page 61: ...xternal dam EAU23500 Replacing the fuse The fuse holder is located behind panel B See page 6 5 If the fuse is blown replace it as fol lows 1 Turn the key to OFF and turn off all electrical circuits 2 Remove the blown fuse and then install a new fuse of the specified amperage 1 Fuse 2 Spare fuse Specified fuse 20 0 A 1 2 ...

Page 62: ... the headlight bulb ut replace it as follows move cowling A See ge 6 5 move the headlight unit by re oving the bolts sconnect the headlight coupler d then remove the headlight lb cover 4 Remove the headlight bulb holder by turning it counterclockwise and then remove the defective bulb 1 Headlight coupler 2 Headlight bulb cover 1 2 ...

Page 63: ...the headlight ing a cloth moistened with al r thinner tall the bulb cover and then nnect the coupler tall the headlight unit by install the bolts 8 Install the cowling 9 Have a Yamaha dealer adjust the headlight beam if necessary t touch the glass part of the bulb 1 ...

Page 64: ... screws oth the lens may break EAU24210 Replacing a turn signal light bulb 1 Remove the turn signal lens by re moving the screws 2 Remove the defective bulb by pushing it in and turning it counter clockwise 3 Insert a new bulb into the socket push it in and then turn it clock wise until it stops 4 Install the lens by installing the screws rake light bulb 1 1 Screw 2 Bulb 3 Turn signal light lens 3...

Page 65: ...en be placed under the engine for tability ice the front wheel bilize the rear of the motorcycle using a motorcycle stand or if additional motorcycle stand is available by placing a jack un the frame in front of the rear eel se the front wheel off the und by using a motorcycle nd ice the rear wheel he rear wheel off the ground by motorcycle stand or if a motor and is not available by placing eithe...

Page 66: ... the wheel hub so that the pro tions mesh with the slots t the wheel up between the fork gs ure that there is enough space n the brake pads before insert brake disc and that the slot in edometer gear unit fits over the r on the fork leg 3 Insert the wheel axle and then in stall the axle nut 4 Lower the front wheel so that it is on the ground 5 Tighten the axle nut to the speci fied torque 6 Connec...

Page 67: ... in order to remove and he wheel move the wheel EAU25761 all the rear wheel ert the wheel axle from the hand side ure that the drive chain adjust ates are installed with the punched sides facing to the outside and that the slot in the brake shoe plate fits over the retainer on the swingarm 2 Install the drive chain onto the rear sprocket and then adjust the drive chain slack See page 6 21 3 Instal...

Page 68: ...e can cause poor starting and power ollowing troubleshooting chart ents a quick and easy procedure cking these vital systems your owever should your motorcycle any repair take it to a Yamaha whose skilled technicians have cessary tools experience and ow to service the motorcycle y nly genuine Yamaha replace arts Imitation parts may look like a parts but they are often inferi e a shorter service li...

Page 69: ...e ignition Have a Yamaha dealer check the vehicle dry cloth and correct the or replace the spark plug dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Open the throttle halfway and operate the electric starter The battery is good Check fluid recharge check connections ...

Page 70: ...ic o not use any harsh chemical oducts on plastic parts Be re to avoid using cloths or sponges which have been in contact with strong or abrasive cleaning products solvent or thinner fuel gasoline rust re movers or inhibitors brake flu id antifreeze or electrolyte Do not use high pressure wash ers or steam jet cleaners since they cause water seepage and deterioration in the following ar eas seals ...

Page 71: ...ved through polishing prevent corrosion it is recom nded to apply a corrosion pro tection spray on all metal including chrome and nickel plat ed surfaces 5 Use spray oil as a universal clean er to remove any remaining dirt 6 Touch up minor paint damage caused by stones etc 7 Wax all painted surfaces 8 Let the motorcycle dry completely before storing or covering it WARNING EWA10930 Make sure that t...

Page 72: ...uel cock lever to FF 3 Drain the carburetor float chamber by loosening the drain bolt this will prevent fuel deposits from building up Pour the drained fuel into the fuel tank 4 Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating 5 Perform the following steps to pro tect the cylinder piston rings etc from corrosion a Remo...

Page 73: ...nd charge it once a month not store the battery in an ex sively cold or warm place ss than 0 C 30 F or more n 30 C 90 F For more in mation on storing the battery e page 6 27 any necessary repairs before he motorcycle ...

Page 74: ...5 US gal 0 37 Imp gal Carburetor Manufacturer TEIKEI Type x quantity MV28 x 1 Spark plug s Manufacturer model NGK DR8EA Manufacturer model DENSO X24ESR U Spark plug gap 0 6 0 7 mm 0 024 0 028 in Clutch Clutch type Wet multiple disc Transmission Primary reduction system Spur gear Primary reduction ratio 73 22 3 318 Secondary reduction system Chain drive Secondary reduction ratio 50 14 3 571 Transmi...

Page 75: ... 50 rake le disc brake Operation Right hand operation Recommended fluid Dot 4 Rear brake Type Drum brake Operation Right foot operation Front suspension Type Telescopic fork Spring shock absorber type Coil spring oil damper Wheel travel 160 0 mm 6 30 in Rear suspension Type Swingarm monocross Spring shock absorber type Coil spring gas oil damper Wheel travel 150 0 mm 5 91 in Electrical system Igni...

Page 76: ...SPECIFICATIONS 8 3 2 3 4 5 6 7 8 9 ...

Page 77: ...ehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided NOTE The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area entification number 1 1 Vehicle identification number 1 ...

Page 78: ...CONSUMER INFORMATION 9 2 2 3 4 5 6 7 8 9 ...

Page 79: ......

Page 80: ...PRINTED ON RECYCLED PAPER YAMAHA MOTOR CO LTD PRINTED IN JAPAN 2003 6 0 1 1 E 5FY 9 E1_hyoushi 6 4 03 9 28 AM Page 1 ...

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