Yamaha TT-R230Z Owner'S Manual Download

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TABLE OF CONTENTS

LOCATION OF IMPORTANT
LABELS

.............................................1-1

SAFETY INFORMATION

..................2-1

DESCRIPTION

..................................3-1

Left view ..........................................3-1
Right view ........................................3-2
Controls and instruments.................3-3

INSTRUMENT AND CONTROL
FUNCTIONS

.......................................4-1

assembly .....................................4-7

Sidestand ........................................4-8
Starting circuit cut-off system .........4-8

FOR YOUR SAFETY –
PRE-OPERATION CHECKS

............. 5-1

OPERATION AND IMPORTANT
RIDING POINTS

................................. 6-1

Starting and warming up a cold

engine ......................................... 6-1

Starting a warm engine .................. 6-2
Shifting ........................................... 6-2
Engine break-in .............................. 6-3
Parking ........................................... 6-3

PERIODIC MAINTENANCE AND
ADJUSTMENT

................................... 7-1

Periodic maintenance chart for the

emission control system ............. 7-2

General maintenance and

lubrication chart .......................... 7-4

Removing and installing the

panel ........................................... 7-7

Checking the spark plug ................. 7-7
Engine oil and oil filter element  ...... 7-8
Cleaning the air filter element  ...... 7-11
Adjusting the carburetor  ............... 7-13
Adjusting the engine idling

speed ........................................ 7-13

Checking the throttle cable free

play ........................................... 7-14

Valve clearance ............................ 7-14
Tires ............................................. 7-15
Spoke wheels ............................... 7-16

Adjusting the clutch lever free

play ........................................... 7-17

Checking the front brake lever

free play .................................... 7-18

Adjusting the brake pedal

position and free play ............... 7-18

Checking the front brake pads

and rear brake shoes ............... 7-19

Checking the front brake fluid

level .......................................... 7-20

Changing the brake fluid .............. 7-21
Drive chain slack .......................... 7-21
Cleaning and lubricating the

drive chain ................................ 7-23

Checking and lubricating the

cables ....................................... 7-23

Checking and lubricating the

throttle grip and cable ............... 7-24

Checking and lubricating the

brake and clutch levers ............ 7-24

Checking and lubricating the

brake pedal ............................... 7-24

Checking and lubricating the

sidestand .................................. 7-25

Checking the front fork ................. 7-25
Checking the steering  .................. 7-26
Checking the wheel bearings ....... 7-26
Battery ......................................... 7-26
Replacing the fuse  ....................... 7-28
Supporting the motorcycle  ........... 7-28
Front wheel  .................................. 7-29

U1C625E0.book Page 1 Thursday, July 30, 2009 9:58 AM

ProCarManuals.com

Summary of Contents for TT-R230Z

Page 1: ...PRINTED IN BRAZIL 05 2008 E YAMAHA MOTOR DA AMAZÔNIA LTDA Read this manual carefully before operating this vehicle TT R230Z TT R230Z 1C6 F8199 25 ProCarManuals com ...

Page 2: ...EAU46090 Read this manual carefully before operating this vehicle This manual should stay with this vehicle if it is sold U1C625E0 book Page 1 Thursday July 30 2009 9 58 AM ProCarManuals com ...

Page 3: ...tion the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent product...

Page 4: ...fety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING NOTICE TIP U1C625E0 book Page 1 Thursday J...

Page 5: ...a Motor da Amazônia Ltda 1st edition july 2009 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor da Amazônia Ltda is expressly prohibited Printed in Brazil U1C625E0 book Page 2 Thursday July 30 2009 9 58 AM ProCarManuals com ...

Page 6: ...e spark plug 7 7 Engine oil and oil filter element 7 8 Cleaning the air filter element 7 11 Adjusting the carburetor 7 13 Adjusting the engine idling speed 7 13 Checking the throttle cable free play 7 14 Valve clearance 7 14 Tires 7 15 Spoke wheels 7 16 Adjusting the clutch lever free play 7 17 Checking the front brake lever free play 7 18 Adjusting the brake pedal position and free play 7 18 Chec...

Page 7: ...ubleshooting 7 31 Troubleshooting chart 7 33 MOTORCYCLE CARE AND STORAGE 8 1 Care 8 1 Storage 8 3 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 U1C625E0 book Page 2 Thursday July 30 2009 9 58 AM ProCarManuals com ...

Page 8: ... They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer U1C625E0 book Page 1 Thursday July 30 2009 9 58 AM ProCarManuals com ...

Page 9: ...LOCATION OF IMPORTANT LABELS 1 2 1 U1C625E0 book Page 2 Thursday July 30 2009 9 58 AM ProCarManuals com ...

Page 10: ...fore it is illegal to operate it on public streets roads or highways even a dirt or gravel one Off road use on public lands may be illegal Please check local regulations before riding This motorcycle is designed to car ry the operator only No passen gers The failure of motorists to detect and recognize motorcycles in traf fic is the predominating cause of automobile motorcycle accidents Many accid...

Page 11: ...injury or an accident Always wear protective clothing that covers your legs ankles and feet The engine or exhaust sys tem become very hot during or af ter operation and can cause burns Avoid Carbon Monoxide Poisoning All engine exhaust contains carbon monoxide a deadly gas Breathing car bon monoxide can cause headaches dizziness drowsiness nausea confu sion and eventually death Carbon Monoxide is ...

Page 12: ...ble han dling or a slow steering re sponse Genuine Yamaha Accessories Choosing accessories for your vehicle is an important decision Genuine Yamaha accessories which are avail able only from a Yamaha dealer have been designed tested and approved by Yamaha for use on your vehicle Many companies with no connection to Yamaha manufacture parts and acces sories or offer other modifications for Yamaha v...

Page 13: ...he motorcycle may become un stable in cross winds Certain accessories can dis place the operator from his or her normal riding position This improper position limits the free dom of movement of the opera tor and may limit control ability therefore such accessories are not recommended Use caution when adding electri cal accessories If electrical acces sories exceed the capacity of the motorcycle s ...

Page 14: ...RIPTION 3 1 3 EAU10410 Left view 1 Fuel cock page 4 5 2 Starter choke knob page 4 6 3 Air filter element page 7 11 4 Shift pedal page 4 2 U1C625E0 book Page 1 Thursday July 30 2009 9 58 AM ProCarManuals com ...

Page 15: ...view 1 Fuse page 7 28 2 Battery page 7 26 3 Shock absorber assembly spring preload adjusting nut page 4 7 4 Engine oil filter element page 7 8 5 Brake pedal page 4 3 U1C625E0 book Page 2 Thursday July 30 2009 9 58 AM ProCarManuals com ...

Page 16: ... and instruments 1 Clutch lever page 4 2 2 Engine stop button page 4 1 3 Start switch page 4 1 4 Brake lever page 4 2 5 Throttle grip page 7 14 6 Fuel tank cap page 4 3 U1C625E0 book Page 3 Thursday July 30 2009 9 58 AM ProCarManuals com ...

Page 17: ...al systems are off EAU12348 Handlebar switches Left Right EAU12670 ENGINE STOP button Hold this button pushed until the engine stops in case of an emergency such as when the vehicle overturns or when the throttle cable is stuck EAU12711 Start switch Push this switch to crank the engine with the starter See page 6 1 for start ing instructions prior to starting the en gine 1 Engine stop switch 1 Sta...

Page 18: ...itch which is part of the start ing circuit cut off system See page 4 8 EAU12870 Shift pedal The shift pedal is located on the left side of the engine and is used in com bination with the clutch lever when shifting the gears of the 6 speed con stant mesh transmission equipped on this motorcycle EAU12890 Brake lever The brake lever is located at the right handlebar grip To apply the front brake pul...

Page 19: ...NG EWA10881 Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling follow these instructions 1 Before refueling turn off the en gine and be sure that no one is sit ting on the vehicle Never refuel while smoking or while in the vi cinity of sparks open flames or other sources of ignition such as the pilot lights of water he...

Page 20: ...age to internal engine parts such as the valves and piston rings as well as to the exhaust system Your Yamaha engine has been de signed to use regular unleaded gaso line with a research octane number of 91 or higher If knocking or pinging oc curs use a gasoline of a different brand or premium unleaded fuel Use of un leaded fuel will extend spark plug life and reduce maintenance costs EAU13412 Fuel...

Page 21: ...e is not running ON With the lever in this position fuel flows to the carburetor Normal riding is done with the lever in this position RES This indicates reserve If you run out of fuel while riding move the lever to this position Fill the tank at the first oppor tunity Be sure to set the lever back to ON after refueling 1 Arrow mark positioned over OFF 1 Arrow mark positioned over ON 1 Arrow mark ...

Page 22: ...n off the starter choke EAU13960 Seat To remove the seat Remove the bolts and then pull the seat off To install the seat 1 Insert the projections on the front of the seat into the seat holders as shown 2 Place the seat in the original posi tion and then tighten the bolts TIP Make sure that the seat is properly se cured before riding 1 Starter choke knob 1 Bolt 1 Projection 2 Seat holder U1C625E0 b...

Page 23: ...preload Use the special wrench and exten sion bar included in the owner s tool kit to make the adjustment 3 Tighten the locknut to the specified torque NOTICE Always tighten the locknut against the adjust ing nut and then tighten the locknut to the specified torque ECA10121 WARNING EWA10221 This shock absorber assembly con tains highly pressurized nitrogen gas Read and understand the fol lowing in...

Page 24: ...den with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control EAUW0801 Starting circuit cut off system The starting circuit cut off system com prising the clutch switch and the neutral switch prevents starting when the transmission is in gear and the...

Page 25: ...INSTRUMENT AND CONTROL FUNCTIONS 4 9 4 U1C625E0 book Page 9 Thursday July 30 2009 9 58 AM ProCarManuals com ...

Page 26: ...aler Before using this vehicle check the following points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage 4 3 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 8 Front brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check lever free play Adjus...

Page 27: ...cate if necessary 7 21 7 23 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 7 15 7 16 Brake and shift pedals Make sure that operation is smooth Lubricate pedal pivoting points if necessary 7 24 Brake and clutch levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 7 24 Sidestand Make sure that operation...

Page 28: ...fuel cock lever to ON 2 Push the ignition switch to set it to ON 3 Shift the transmission into the neu tral position 4 Turn the starter choke on and completely close the throttle See page 4 6 5 Start the engine by pushing the start switch If the engine fails to start release the start switch wait a few sec onds and then try again Each starting attempt should be as short as possible to preserve the...

Page 29: ...the shift pedal down repeatedly until it reaches the end of its travel and then slightly raise it NOTICE ECA10260 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is running Inade quate lubrication may damage the transmission Alw...

Page 30: ...tle After every hour of operation stop the engine and then let it cool for five to ten minutes Vary the engine speed from time to time Do not operate the engine at one set throttle position 10 20 hours Avoid prolonged operation above 3 4 throttle Rev the engine freely through the gears but do not use full throttle at any time After break in Avoid prolonged full throttle operation Vary the engine s...

Page 31: ...rrectly may increase your risk of injury or death during service or while using the vehicle If you are not familiar with vehicle ser vice have a Yamaha dealer perform service WARNING EWA15121 Turn off the engine when performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Runnin...

Page 32: ...i or 12 months or 150 hours 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plug Check condition Adjust gap and clean 3 Valve clearance Check and adjust valve clearance when engine is cold 4 Air filter element Clean with solvent Replace if necessary 5 Crankcase breather sys tem Check ventilation hose for cracks or damage and drain any deposits Replace if necessary 6 ...

Page 33: ... engine oil level and for leakage No ITEM CHECKS AND MAINTENANCE JOBS INITIAL ODOMETER READINGS 1000 km 600 mi or 1 month or 30 hours 3000 km 1800 mi or 6 months or 90 hours 5000 km 3000 mi or 12 months or 150 hours U1C625E0 book Page 3 Thursday July 30 2009 9 58 AM ProCarManuals com ...

Page 34: ... km 3000 mi or 12 months or 150 hours 1 Clutch Check operation Adjust if necessary 2 Front brake Check operation fluid level and for fluid leakage Replace brake pads Whenever worn to the limit 3 Rear brake Check operation Adjust brake pedal free play and replace brake shoes if necessary 4 Brake hoses Check for cracks or damage Replace Every 4 years 5 Wheels Check runout spoke tightness and for dam...

Page 35: ...lithium soap based grease lightly 14 Clutch lever pivot shaft Apply lithium soap based grease all purpose grease lightly 15 Shift pedal pivot shaft Apply lithium soap based grease all purpose grease lightly 16 Sidestand pivot Check operation Apply lithium soap based grease lightly 17 Front fork Check operation and for oil leakage Replace if necessary 18 Shock absorber assem bly Check operation and...

Page 36: ...Replace the brake hoses every four years and if cracked or damaged 20 Control cables Apply Yamaha chain and cable lube or engine oil thor oughly 21 Throttle grip housing and cable Check operation and free play Adjust the throttle cable free play if necessary Lubricate the throttle grip housing and cable No ITEM CHECKS AND MAINTENANCE JOBS INITIAL ODOMETER READINGS 1000 km 600 mi or 1 month or 30 h...

Page 37: ...will cause any spark plug to slowly erode it should be removed and checked in ac cordance with the periodic mainte nance and lubrication chart In addition the condition of the spark plug can re veal the condition of the engine The porcelain insulator around the cen ter electrode of the spark plug should be a medium to light tan the ideal color when the vehicle is ridden normally If the spark plug ...

Page 38: ...checked before each ride In addition the oil must be changed and the oil filter ele ment cleaned at the intervals specified in the periodic maintenance and lubri cation chart To check the engine oil level 1 Place the vehicle on a level sur face and hold it in an upright posi tion A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn...

Page 39: ...d drain bolt to drain the oil from the crankcase NOTICE When removing the engine oil drain bolt the O ring compression spring and oil strainer will fall out Take care not to lose these parts ECA11001 5 Remove the oil filter element drain bolt to drain the oil from the oil filter element TIP Skip steps 5 9 if the oil filter element is not being cleaned 6 Remove the oil filter element cover by remov...

Page 40: ...ller bolt TIP Be sure to wipe off spilled oil on any parts after the engine and exhaust sys tem have cooled down NOTICE ECA11620 In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a high er quality than specified In addition do not use oils labeled ENERGY CONSERVING II ...

Page 41: ... engine off immediately so it will not seize If this occurs have a Yamaha dealer repair the vehicle After checking the oil pressure tighten the bleed bolt to the specified torque EAUW0633 Cleaning the air filter element The air filter element should be cleaned at the intervals specified in the periodic maintenance and lubrication chart Clean the air filter element more fre quently if you are ridin...

Page 42: ...st or wring it ECA10511 6 Apply oil of the recommended type to the entire surface of the sponge material and then squeeze the ex cess oil out TIP The sponge material should be wet but not dripping 7 Pull the sponge material over the air filter element frame 8 Install the washer and wing nut and then insert the air filter ele ment into the air filter case NOTICE Make sure that the air filter elemen...

Page 43: ...d ex tensively tested at the Yamaha fac tory Changing these settings without sufficient technical knowl edge may result in poor perfor mance of or damage to the engine EAU21362 Adjusting the engine idling speed The engine idling speed must be checked and if necessary adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart TIP A diagnostic tachometer is need...

Page 44: ...t the throttle grip Periodically check the throttle cable free play and if neces sary have a Yamaha dealer adjust it EAU21401 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication char...

Page 45: ...e total weight of rider cargo and ac cessories approved for this model WARNING EWA10511 Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident Tire inspection The tires must be checked before each ride If a tire tread depth reaches the specified limit if the tire has a nail or glass fragments in it or if the sidewall is cracked have a Yamaha dealer re place the tir...

Page 46: ... as soon as possible with a high quality product EAU21941 Spoke wheels WARNING EWA10610 The wheels on this model are not de signed for use with tubeless tires Do not attempt to use tubeless tires on this model To maximize the performance durabil ity and safe operation of your motorcy cle note the following points regarding the specified wheels The wheel rims should be checked for cracks bends or w...

Page 47: ...e clutch lever free play turn the adjusting bolt in direction b TIP If the specified clutch lever free play could be obtained as described above skip steps 4 7 4 Fully turn the adjusting bolt in di rection a to loosen the clutch ca ble 5 Loosen the locknut further down the clutch cable 6 To increase the clutch lever free play turn the clutch lever free play adjusting nut in direction a To decrease...

Page 48: ...he hydraulic system will diminish the braking performance which may re sult in loss of control and an acci dent EAUW0650 Adjusting the brake pedal po sition and free play WARNING EWA10670 It is advisable to have a Yamaha dealer make these adjustments Brake pedal position The top of the brake pedal should be positioned approximately 3 0 mm 0 12 in below the top of the footrest Period ically check t...

Page 49: ...030 After adjusting the drive chain slack or removing and installing the rear wheel always check the brake pedal free play If proper adjustment cannot be obtained as described have a Yamaha dealer make this ad justment EAU22380 Checking the front brake pads and rear brake shoes The front brake pads and the rear brake shoes must be checked for wear at the intervals specified in the periodic main te...

Page 50: ...enish if necessary A low brake fluid level may indicate worn brake pads and or brake system leakage If the brake fluid level is low be sure to check the brake pads for wear and the brake system for leakage Observe these precautions When checking the fluid level make sure that the top of the mas ter cylinder is level by turning the handlebars Use only the recommended quality brake fluid otherwise t...

Page 51: ...ll as the brake hose replaced at the intervals listed be low or whenever they are damaged or leaking Oil seals Replace every two years Brake hose Replace every four years EAU22760 Drive chain slack The drive chain slack should be checked before each ride and adjusted if necessary EAU22773 To check the drive chain slack 1 Place the motorcycle on the side stand TIP When checking and adjusting the dr...

Page 52: ...he rear wheel forward NOTICE Improper drive chain slack will overload the en gine as well as other vital parts of the motorcycle and can lead to chain slippage or breakage To prevent this from occurring keep the drive chain slack with in the specified limits ECA10571 TIP Make sure that both adjusting plates are in the same position for proper wheel alignment 4 Tighten the axle nut to the speci fie...

Page 53: ...11121 2 Wipe the drive chain dry 3 Thoroughly lubricate the drive chain with a special O ring chain lubricant NOTICE Do not use engine oil or any other lubri cants for the drive chain as they may contain substances that could damage the O rings ECA11111 EAU23101 Checking and lubricating the cables The operation of all control cables and the condition of the cables should be checked before each rid...

Page 54: ...and clutch levers Brake lever The operation of the brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary EAU23182 Checking and lubricating the brake pedal The operation of the brake pedal should be checked before each ride and the pedal pivot should be lubricat ed if necessary Recommended lubricants Brake lever Silicone grease Clutch lev...

Page 55: ...ked as follows at the intervals specified in the periodic main tenance and lubrication chart To check the condition Check the inner tubes for scratches damage and excessive oil leakage To check the operation 1 Place the vehicle on a level sur face and hold it in an upright posi tion WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10751 2 While apply...

Page 56: ... Yamaha dealer check or repair the steering EAU23291 Checking the wheel bearings The front and rear wheel bearings must be checked at the intervals specified in the periodic maintenance and lubrica tion chart If there is play in the wheel hub or if the wheel does not turn smoothly have a Yamaha dealer check the wheel bearings EAU23385 Battery The battery is located behind panel A See page 7 7 This...

Page 57: ...uickly if the vehicle is equipped with optional electrical accessories NOTICE ECA16520 To charge a VRLA Valve Regulated Lead Acid battery a special con stant voltage battery charger is re quired Using a conventional battery charger will damage the battery If you do not have access to a con stant voltage battery charger have a Yamaha dealer charge your battery To store the battery 1 If the vehicle ...

Page 58: ...ith a centerstand follow these precautions when removing the front and rear wheel or performing other maintenance requiring the motorcycle to stand up right Check that the motorcycle is in a stable and level position before starting any maintenance A strong wooden box can be placed under the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcycle by using a mot...

Page 59: ... wheel axle out and then remove the wheel NOTICE Do not apply the brake after the wheel has been removed to gether with the brake disc oth erwise the brake pads will be forced shut ECA11071 EAUW0560 To install the front wheel 1 Lift the wheel up between the fork legs TIP Make sure that there is enough space between the brake pads before insert ing the brake disc into the caliper 2 Insert the wheel...

Page 60: ...ke rod from the brake cam shaft lever 3 Turn the drive chain adjusting plate on each side of the swingarm fully in direction a 4 Lift the rear wheel off the ground according to the procedure on page 7 28 5 Remove the axle nut and then pull the wheel axle out 6 Push the wheel forward and then remove the drive chain from the rear sprocket TIP The drive chain does not need to be disassembled in order...

Page 61: ...25851 Troubleshooting Although Yamaha motorcycles receive a thorough inspection before shipment from the factory trouble may occur dur ing operation Any problem in the fuel compression or ignition systems for example can cause poor starting and loss of power The following troubleshooting chart represents a quick and easy procedure for checking these vital systems your self However should your moto...

Page 62: ...INTENANCE AND ADJUSTMENT 7 32 7 heaters or furnaces Gasoline or gasoline vapors can ignite or ex plode causing severe injury or property damage U1C625E0 book Page 32 Thursday July 30 2009 9 58 AM ProCarManuals com ...

Page 63: ...rk plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over quickly The engine turns over slowly The battery is good Check t...

Page 64: ...af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a cor rosion protection spray Improper cleaning can damage plastic parts such as cowlings panels windshields headlight lenses meter lenses etc and the mufflers Use only a soft clean cloth or sponge with wa ter to clean plastic However if the plastic parts cannot be thor oughl...

Page 65: ...oth 2 Immediately dry the drive chain and lubricate it to prevent it from rusting 3 Use a chrome polish to shine chrome aluminum and stainless steel parts including the exhaust system 4 To prevent corrosion it is recom mended to apply a corrosion pro tection spray on all metal including chrome and nickel plat ed surfaces 5 Use spray oil as a universal clean er to remove any remaining dirt 6 Touch ...

Page 66: ...on Turn the fuel cock lever to OFF 3 Drain the carburetor float chamber by loosening the drain bolt this will prevent fuel deposits from building up Pour the drained fuel into the fuel tank 4 Fill up the fuel tank and add fuel stabilizer if available to prevent the fuel tank from rusting and the fuel from deteriorating 5 Perform the following steps to pro tect the cylinder piston rings etc from co...

Page 67: ... its wheels are off the ground Alterna tively turn the wheels a little every month in order to prevent the tires from becoming degraded in one spot 8 Cover the muffler outlet with a plastic bag to prevent moisture from entering it 9 Remove the battery and fully charge it Store it in a cool dry place and charge it once a month Do not store the battery in an ex cessively cold or warm place less than...

Page 68: ...cement 1 00 L 1 06 US qt 0 88 Imp qt With oil filter element replacement 1 10 L 1 16 US qt 0 97 Imp qt Air filter Air filter element Wet element Fuel Recommended fuel Regular unleaded gasoline only ZAF Unleaded gasoline only AUS NZL Fuel tank capacity 8 0 L 2 11 US gal 1 76 Imp gal Fuel reserve amount 1 8 L 0 48 US gal 0 40 Imp gal Carburetor Type quantity Y26P x 1 Spark plug s Manufacturer model ...

Page 69: ... 1 00 kgf cm 15 psi ZAF Rear 100 kPa 1 00 kgf cm 15 psi ZAF Front wheel Wheel type Spoke wheel Rim size 21x1 60 Rear wheel Wheel type Spoke wheel Rim size 18x1 85 Front brake Type Single disc brake Operation Right hand operation Recommended fluid DOT 4 Rear brake Type Drum brake Operation Right foot operation Front suspension Type Telescopic fork Spring shock absorber type Coil spring oil damper W...

Page 70: ...fication number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU26460 Model label The model label is affixed to the loca tion shown Record the information on this label in the space provided This in form...

Page 71: ...ng 7 28 H Handlebar switches 4 1 I Identification numbers 10 1 Ignition switch 4 1 L Labels location 1 1 M Maintenance and lubrication periodic 7 4 Maintenance emission control system 7 2 Model label 10 1 P Panel removing and installing 7 7 Parking 6 3 Part locations 3 1 S Safety information 2 1 Seat 4 6 Shifting 6 2 Shift pedal 4 2 Shock absorber assembly adjusting 4 7 Sidestand 4 8 Sidestand che...

Page 72: ...A5 yoko_Blank fm Page 1 Tuesday April 8 2003 11 43 AM ProCarManuals com ...

Page 73: ...A5 yoko_Blank fm Page 1 Tuesday April 8 2003 11 43 AM ProCarManuals com ...

Page 74: ...PRINTED IN BRAZIL 07 2009 E YAMAHA MOTOR DA AMAZÔNIA LTDA Read this manual carefully before operating this vehicle ProCarManuals com ...

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