Yamaha TT-R230 2020 Owner'S Manual Download Page 3 | Manualshive

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Intro

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uction

EAU10084

Congratulations on your purchase of the Yamaha TT-R230. This model is the result of Yamaha’s vast experience in the pro-
duction of fine sporting, touring, and pacesetting racing machines. It represents the high degree of craftsmanship and re-
liability that have made Yamaha a leader in these fields.
This manual will give you an understanding of the operation, inspection, and basic maintenance of this motorcycle. If you
have any questions concerning the operation or maintenance of your motorcycle, please consult a Yamaha dealer.
The design and manufacture of this Yamaha motorcycle fully comply with the emissions standards for clean air applicable
at the date of manufacture. Yamaha has met these standards without reducing the performance or economy of operation
of the motorcycle. To maintain these high standards, it is important that you and your Yamaha dealer pay close attention
to the recommended maintenance schedules and operating instructions contained within this manual.
Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most cur-
rent product information available at the time of printing, there may be minor discrepancies between your motorcycle and
this manual. If there is any question concerning this manual, please consult a Yamaha dealer.

WARNING

EWA10012

Please rea

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this manual an

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the “YOU AND YOUR MOTORCYCLE: RIDING TIPS”

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ooklet carefully

b

efore operatin

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this motorcycle. Do not attempt to operate this motorcycle until you have attaine

d

a

d

equate knowle

dg

e of its con-

trols an

d

operatin

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features. Re

g

ular inspections an

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careful maintenance, alon

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with

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oo

d

operatin

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techniques,

will help ensure that you safely enjoy the capa

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ilities an

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relia

b

ility of this motorcycle.

UB6816E0.book Page 1 Thursday, April 2, 2020 9:26 AM

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Summary of Contents for TT-R230 2020

Page 1: ...PRINTED IN BRAZIL 2020 04 JC E TT R230 B68 F8199 16 LIT 11626 34 47 ...

Page 2: ...er reproductive harm To minimize exposure avoid breathing exhaust do not idle the engine except as necessary service your vehicle in a well ventilated area and wear gloves or wash your hands frequently when servicing your vehicle For more information go to www P65Warnings ca gov passenger vehicle Read this manual carefully before operating the vehicle This manual should stay with the vehicle if it...

Page 3: ...intain these high standards it is important that you and your Yamaha dealer pay close attention to the recommended maintenance schedules and operating instructions contained within this manual Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent product information available at the time of printing there may be minor discrepanci...

Page 4: ...ntial personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING N...

Page 5: ...otor Corporation U S A 1st edition April 2020 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Corporation U S A is expressly prohibited Printed in Brazil P N LIT 11626 34 47 UB6816E0 book Page 2 Thursday April 2 2020 9 26 AM ...

Page 6: ...Checking the spark plug 7 6 Engine oil 7 7 Why Yamalube 7 10 Cleaning the air filter element 7 11 Cleaning the spark arrester 7 12 Adjusting the carburetor 7 13 Adjusting the engine idling speed 7 14 Checking the throttle grip free play 7 14 Valve clearance 7 15 Tires 7 15 Spoke wheels 7 17 Adjusting the clutch lever free play 7 17 Checking the brake lever free play 7 18 Adjusting the brake pedal ...

Page 7: ... 8 1 Storage 8 3 Specifications 9 1 Consumer information 10 1 Identification numbers 10 1 Motorcycle noise regulation 10 2 Maintenance record 10 3 YAMAHA MOTOR CORPORATION U S A 2020 AND LATER MODEL OFF ROAD MOTORCYCLE LIMITED WARRANTY 10 4 YAMAHA EXTENDED SERVICE Y E S 10 6 Index 11 1 UB6816E0 book Page 2 Thursday April 2 2020 9 26 AM ...

Page 8: ... vehicle They contain important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from your Yamaha dealer 4 UB6816E0 book Page 1 Thursday April 2 2020 9 26 AM ...

Page 9: ...Location of important labels 1 2 1 UB6816E0 book Page 2 Thursday April 2 2020 9 26 AM ...

Page 10: ...on Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 5 1 for a list of pre operation checks This motorcycle is designed for off road use only therefore it is il legal to operate it on public streets roads or highways even a dirt or gravel one Off road use on public lands may be illegal Please check local regulations be fore r...

Page 11: ...ts are the result of head in juries The use of a safety helmet is the single most critical factor in the pre vention or reduction of head injuries Always wear an approved helmet Wear a face shield or goggles Wind in your unprotected eyes could contribute to an impairment of vision that could delay seeing a hazard The use of a jacket heavy boots trousers gloves etc is effective in preventing or red...

Page 12: ...genuine Yamaha accessories recog nize that some aftermarket accesso ries or modifications are not suitable because of potential safety hazards to you or others Installing aftermarket products or having other modifications performed to your vehicle that change any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsib...

Page 13: ...nstruc tions before transporting the motorcy cle in another vehicle Remove all loose items from the motorcycle Check that the fuel cock if equipped is in the OFF position and that there are no fuel leaks Point the front wheel straight ahead on the trailer or in the truck bed and choke it in a rail to pre vent movement Shift the transmission in gear for models with a manual transmis sion Secure the...

Page 14: ...Description 3 1 3 EAU10411 Left view 1 Fuel cock page 4 5 2 Starter choke knob page 4 6 3 Air filter element page 7 11 4 Shift pedal page 4 2 UB6816E0 book Page 1 Thursday April 2 2020 9 26 AM ...

Page 15: ...21 Right view 1 Fuse page 7 28 2 Battery page 7 27 3 Shock absorber assembly spring preload adjusting nut page 4 7 4 Engine oil filter element page 7 7 5 Brake pedal page 4 3 UB6816E0 book Page 2 Thursday April 2 2020 9 26 AM ...

Page 16: ... Controls and instruments 1 Clutch lever page 4 2 2 Engine stop button page 4 1 3 Start switch page 4 1 4 Brake lever page 4 2 5 Throttle grip page 7 14 6 Fuel tank cap page 4 3 UB6816E0 book Page 3 Thursday April 2 2020 9 26 AM ...

Page 17: ...systems are off EAU1234R Handlebar switches Left Right EAU12672 Engine stop button ENGINE STOP Hold this button pushed until the en gine stops in case of an emergency such as when the vehicle overturns or when the throttle cable is stuck EAU12713 Start switch Push this switch to crank the engine with the starter See page 6 2 for start ing instructions prior to starting the en gine 1 Engine stop bu...

Page 18: ...tch switch which is part of the start ing circuit cut off system See page 4 8 EAU12876 Shift pedal The shift pedal is located on the left side of the motorcycle To shift the transmission to a higher gear move the shift pedal up To shift the trans mission to a lower gear move the shift pedal down See page 6 3 EAU12892 Brake lever The brake lever is located on the right side of the handlebar To appl...

Page 19: ...he tank WARNING EWA10882 Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling follow these instructions 1 Before refueling turn off the en gine and be sure that no one is sit ting on the vehicle Never refuel while smoking or while in the vi cinity of sparks open flames or other sources of ignition such as the pilot light...

Page 20: ...soline or inhale a lot of gas oline vapor or get some gasoline in your eyes see your doctor immedi ately If gasoline spills on your skin wash with soap and water If gaso line spills on your clothing change your clothes EAU13414 Fuel tank breather hose Before operating the motorcycle Check the fuel tank breather hose connection Check the fuel tank breather hose for cracks or damage and replace it i...

Page 21: ...he engine is not run ning ON With the lever in this position fuel flows to the carburetor s Normal riding is done with the lever in this position RES This indicates reserve If you run out of fuel while riding move the lever to this position Fill the tank at the first oppor tunity Be sure to set the lever back to ON after refueling 1 Arrow mark positioned over OFF 1 Arrow mark positioned over ON 1 ...

Page 22: ... b to turn off the starter choke EAU13962 Seat To remove the seat Remove the bolts and then pull the seat off To install the seat 1 Insert the projections on the front of the seat into the seat holders as shown 2 Place the seat in the original posi tion and then tighten the bolts TIP Make sure that the seat is properly se cured before riding 1 Starter choke knob 1 Bolt 1 Projection 2 Seat holder U...

Page 23: ...ci fied torque NOTICE Always tighten the locknut against the adjusting nut and then tighten the locknut to the specified torque ECA10122 WARNING EWA10222 This shock absorber assembly con tains highly pressurized nitrogen gas Read and understand the fol lowing information before handling the shock absorber assembly Do not tamper with or attempt to open the cylinder assembly Do not subject the shock...

Page 24: ...ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control EAUW0803 Starting circuit cut off system This system prevents in gear engine starts unless the clutch lever is pulled Periodically check the system via the following procedure TIP This ...

Page 25: ...Instrument and control functions 4 9 4 UB6816E0 book Page 9 Thursday April 2 2020 9 26 AM ...

Page 26: ... Yamaha dealer Before using this vehicle check the following points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage 4 3 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 7 7 Front brake Check operation If soft or spongy have Yamaha dealer bleed hydraulic system Check lever free ...

Page 27: ...n condition Lubricate if necessary 7 22 7 23 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 7 15 7 17 Brake and shift pedals Make sure that operation is smooth Lubricate pedal pivoting points if necessary 7 25 Brake and clutch levers Make sure that operation is smooth Lubricate lever pivoting points if necessary 7 25 Sidestand Make su...

Page 28: ...esult in engine overheating must be avoided Howev er momentary full throttle operation under load i e two to three seconds maximum does not harm the engine Each full throttle acceleration should be followed with a substantial rest pe riod for the engine To allow the engine to cool down from the temporary build up of heat cruise at a lower engine speed 0 10 hours Avoid prolonged operation above 1 2...

Page 29: ...e start switch If the engine fails to start release the start switch wait a few sec onds and then try again Each starting attempt should be as short as possible to preserve the battery Do not crank the engine more than 10 seconds on any one attempt 6 After starting the engine move the starter choke back halfway 7 When the engine is warm turn the starter choke off TIP The engine is warm when it res...

Page 30: ...4540 To start out and accelerate 1 Pull the clutch lever to disengage the clutch 2 Shift the transmission into first gear 3 Open the throttle gradually and at the same time release the clutch lever slowly 4 At the recommended shift points shown in the following table close the throttle and at the same time quickly pull the clutch lever in 5 Shift the transmission into second gear Make sure not to ...

Page 31: ...rive train dam age EAU64150 Recommended shift points The recommended shift points during acceleration and deceleration are shown in the table below EAUW0604 Parking When parking the vehicle stop the en gine push the ignition switch to set it to OFF and then turn the fuel cock lever to OFF WARNING EWA10312 Since the engine and exhaust system can become very hot park in a place where pedestri ans or...

Page 32: ...km 3000 mi or 12 months or 150 hours 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plug Check condition Adjust gap and clean 3 Valve clearance Check and adjust valve clearance when engine is cold 4 Air filter element Clean with solvent Replace if necessary 5 Crankcase breather sys tem Check ventilation hose for cracks or damage and drain any deposits Replace if nec...

Page 33: ...ean Check engine oil level and for leakage No ITEM CHECKS AND MAINTENANCE JOBS INITIAL ODOMETER READINGS 1000 km 600 mi or 1 month or 30 hours 3000 km 1800 mi or 6 months or 90 hours 5000 km 3000 mi or 12 months or 150 hours UB6816E0 book Page 2 Thursday April 2 2020 9 26 AM ...

Page 34: ...hours 5000 km 3000 mi or 12 months or 150 hours 1 Clutch Check operation Adjust if necessary 2 Front brake Check operation fluid level and for fluid leakage Replace brake pads Whenever worn to the limit 3 Rear brake Check operation Adjust brake pedal free play and replace brake shoes if necessary 4 Brake hoses Check for cracks or damage Check for correct routing and clamping Replace Every 4 years ...

Page 35: ...t if necessary 13 Brake lever pivot shaft Apply silicone grease lightly 14 Brake pedal pivot shaft Apply lithium soap based grease lightly 15 Clutch lever pivot shaft Apply lithium soap based grease all purpose grease lightly 16 Shift pedal pivot shaft Apply lithium soap based grease all purpose grease lightly 17 Sidestand pivot Check operation Apply lithium soap based grease lightly 18 Front fork...

Page 36: ... every four years and if cracked or damaged 20 Rear suspension link piv ots Check operation Lubricate with lithium soap based grease 21 Control cables Apply Yamaha cable lubricant or other suitable cable lu bricant thoroughly 22 Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip housing No ITEM CHECKS AND MAINTENANCE JOBS INITIAL ODOMETER R...

Page 37: ...deposits will cause any spark plug to slowly erode it should be removed and checked in accordance with the periodic mainte nance and lubrication chart In addi tion the condition of the spark plug can reveal the condition of the engine The porcelain insulator around the center electrode of the spark plug should be a medium to light tan the ideal color when the vehicle is ridden normally If the spar...

Page 38: ... larly In addition the oil must be changed and the filter element cleaned at the intervals specified in the periodic maintenance chart NOTICE ECA11621 In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a high er quality than specified In addition do not use oils labeled...

Page 39: ...r cap and add oil 5 Check the engine oil filler cap O ring Replace if damaged 6 Install the engine oil filler cap To change the engine oil and clean the filter 1 Start the engine warm it up brief ly and then turn it off 2 Place an oil pan under the engine 3 Remove the engine oil filler cap and then the engine oil drain bolt to drain the oil from the crankcase NOTICE When removing the engine oil dr...

Page 40: ...operly seat ed 9 Install the oil filter element cover and bolts Tighten the bolts to the specified torque 10 Install the engine oil drain bolt Tighten the bolt to the specified torque 11 Install the engine oil filter element drain bolt and then tighten the bolt to the specified torque 1 Engine oil drain bolt 2 O ring 3 Compression spring 4 Oil strainer 1 Oil filter element cover 2 Oil filter eleme...

Page 41: ...e and exhaust system have cooled down EAU85450 Why Yamalube YAMALUBE oil is a Genuine YAMAHA Part born of the engineers passion and belief that engine oil is an impor tant liquid engine component We form teams of specialists in the fields of me chanical engineering chemistry elec tronics and track testing and have them develop the engine together with the oil it will use Yamalube oils take full ad...

Page 42: ...er element out of the air filter case 3 Remove the wing nut and washer from the air filter element 4 Remove the sponge material from the air filter element frame 5 Clean the sponge material with solvent and then squeeze the re maining solvent out WARNING To avoid the risk of fire or explo sion do not use gasoline or sol vents with a low flash point EWAW0022 NOTICE To avoid dam aging the foam mater...

Page 43: ...the air filter element in stalled otherwise the piston s and or cylinder s may become excessively worn ECA10482 9 Install the air filter case cover and screws EAU40422 Cleaning the spark arrester The spark arrester should be cleaned at the intervals specified in the periodic maintenance and lubrication chart WARNING EWA10981 Always let the exhaust system cool prior to touching exhaust components D...

Page 44: ...rburetor The carburetor is an important part of the engine and requires very sophisti cated adjustment Therefore most carburetor adjustments should be left to a Yamaha dealer who has the nec essary professional knowledge and ex perience The adjustment described in the following section however may be serviced by the owner as part of rou tine maintenance NOTICE ECA10551 The carburetor has been set ...

Page 45: ...rottle 3 Check the engine idling speed and if necessary adjust it to specification by turning the throt tle stop screw To increase the en gine idling speed turn the screw in direction a To decrease the en gine idling speed turn the screw in direction b TIP If the specified idling speed cannot be obtained as described above have a Yamaha dealer make the adjustment EAU21386 Checking the throttle gri...

Page 46: ...he tires in good condition at all times and replace them at the appropriate time with the speci fied tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA10442 Operation of this vehicle with im proper tire pressure may cause se vere injury or death from loss of control The tire air pressure must be checked and adjusted on cold tires ...

Page 47: ...he handling characteristics of the vehicle may be different which could lead to an accident After extensive tests only the tires list ed below have been approved for this model by Yamaha WARNING EWA14391 Have a Yamaha dealer replace excessively worn tires Operat ing the motorcycle with exces sively worn tires decreases riding stability and can lead to loss of control The replacement of all wheel a...

Page 48: ...as shown Periodically check the clutch lever free play and if necessary adjust it as fol lows 1 Slide the rubber cover back at the clutch lever 2 Loosen the locknut 3 To increase the clutch lever free play turn the clutch lever free play adjusting bolt in direction a To decrease the clutch lever free play turn the adjusting bolt in di rection b TIP If the specified clutch lever free play could be ...

Page 49: ... Yamaha dealer inspect the brake system WARNING EWA14212 A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the hydraulic system have a Yamaha dealer bleed the system be fore operating the vehicle Air in the hydraulic system will diminish the braking performance which may re sult in loss of control and an acci dent 1 Front brake ...

Page 50: ...er the brake pedal turn the ad justing bolt in direction b 3 Tighten the locknut WARNING EWA11232 After adjusting the brake pedal height the brake pedal free play must be adjusted Brake pedal free play The brake pedal free play should mea sure 20 0 30 0 mm 0 79 1 18 in as shown Periodically check the brake pedal free play and if necessary ad just it as follows To increase the brake pedal free play...

Page 51: ...ut hav ing to disassemble the brake To check the brake pad wear check the position of the wear indicators while applying the brake If a brake pad has worn to the point that a wear indicator almost touches the brake disc have a Yamaha dealer replace the brake pads as a set EAU22541 Rear brake shoes The rear brake is provided with a wear indicator which allows you to check the brake shoe wear withou...

Page 52: ...ll with the same type of brake fluid Adding a brake fluid other than DOT 4 may result in a harmful chemical reaction Be careful that water does not enter the brake fluid reservoir when refilling Water will signifi cantly lower the boiling point of the fluid and may result in vapor lock NOTICE ECA17641 Brake fluid may damage painted surfaces or plastic parts Always clean up spilled fluid immediatel...

Page 53: ...cycle 2 Shift the transmission into the neutral position 3 Measure the drive chain slack as shown 4 If the drive chain slack is incorrect adjust it as follows NOTICE Im proper drive chain slack will overload the engine as well as other vital parts of the motorcy cle and can lead to chain slip page or breakage To prevent this from occurring keep the drive chain slack within the specified limits ECA...

Page 54: ...ic maintenance and lubrica tion chart otherwise it will quickly wear out especially when riding in dusty or wet areas Service the drive chain as follows NOTICE ECA10584 The drive chain must be lubricated after washing the motorcycle riding in the rain or riding in wet areas 1 Clean the drive chain with kero sene and a small soft brush NOTICE To prevent damaging the O rings do not clean the drive c...

Page 55: ...vent unsafe condi tions EWA10712 EAU23115 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addition the cable should be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance chart The throttle cable is equipped with a rubber cover Make sure that the cover is securely installed Even though t...

Page 56: ... lubricating the sidestand The operation of the sidestand should be checked before each ride and the sidestand pivot and metal to metal contact surfaces should be lubricated if necessary WARNING EWA10732 If the sidestand does not move up and down smoothly have a Yamaha dealer check or repair it Otherwise the sidestand could contact the ground and distract the operator re sulting in a possible loss...

Page 57: ...l times to check if the front fork compresses and re bounds smoothly NOTICE ECA10591 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU23285 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the periodic maintenance and ...

Page 58: ... is poisonous and dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician EYES Flush with water for 15 minutes...

Page 59: ...ill be stored for more than two months check it at least once a month and fully charge it if necessary 3 Fully charge the battery before in stallation NOTICE When install ing the battery be sure to turn the main switch off then con nect the positive lead before connecting the negative lead ECA16842 4 After installation make sure that the battery leads are properly con nected to the battery termina...

Page 60: ...maintenance A strong wooden box can be placed un der the engine for added stability To service the front wheel 1 Stabilize the rear of the motorcy cle by using a motorcycle stand or if an additional motorcycle stand is not available by placing a jack under the frame in front of the rear wheel 2 Raise the front wheel off the ground by using a motorcycle stand To service the rear wheel Raise the rea...

Page 61: ...front wheel 1 Lift the wheel up between the fork legs TIP Make sure that there is enough space between the brake pads before insert ing the brake disc into the caliper 2 Insert the wheel axle and then in stall the washer and axle nut 3 Lower the front wheel so that it is on the ground 4 Tighten the axle nut to the speci fied torque 5 Push down hard on the handlebar several times to check for prope...

Page 62: ... To install the rear wheel 1 Insert the wheel axle from the left hand side TIP Make sure that the drive chain adjust ing plates are installed with the punched sides facing to the outside and that the slot in the brake shoe plate fits over the retainer on the swingarm 2 Install the drive chain onto the rear sprocket and then install the axle nut 3 Adjust the drive chain slack See page 7 22 4 Lower ...

Page 63: ...quire any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferior have a shorter service life and can lead to expensive repair bills WARNING EWA15142 When checking the fuel system do not smoke and m...

Page 64: ...lug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug s Have a Yamaha dealer check the vehicle Have a Yamaha dealer check the vehicle The engine does not start Check the compression The engine does not start Check the ignition Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The ba...

Page 65: ...e vices Avoid high pressure detergent applications such as those available in coin operated car washers harsh chemicals including strong acidic wheel cleaners especially on spoke or magne sium wheels harsh chemicals abrasive cleaning compounds or wax on matte finished parts Brushes can scratch and damage the matte finish use soft sponge or towel only towels sponges or brushes contaminated with abr...

Page 66: ...parts After washing 1 Dry the vehicle with a chamois or absorbent towel preferably mi crofiber terrycloth 2 For drive chain equipped models dry and then lubricate it to prevent rust 3 Use a chrome polish to shine chrome aluminum and stainless steel parts Often the thermally in duced discoloring of stainless steel exhaust systems can be re moved through polishing 4 Apply a corrosion protection spra...

Page 67: ...oorly ventilated room or covering it with a tarp while it is still wet will allow water and humidity to seep in and cause rust To prevent corrosion avoid damp cellars stables because of the presence of ammonia and areas where strong chemi cals are stored Long term storage Before storing the vehicle long term 60 days or more 1 Make all necessary repairs and perform any outstanding mainte nance 2 Fo...

Page 68: ...ug and then install the spark plug and the spark plug cap 8 Lubricate all control cables piv ots levers and pedals as well as the sidestand and centerstand if equipped 9 Check and correct the tire air pressure and then lift the vehicle so that all wheels are off the ground If maintenance stands are not available turn the wheels a lit tle once a month in order to pre vent the tires from becoming de...

Page 69: ...brand SAE viscosity grades 10W 40 Recommended engine oil grade API service SG type or higher JASO standard MA Engine oil quantity Oil change 1 00 L 1 06 US qt 0 88 Imp qt With oil filter removal 1 10 L 1 16 US qt 0 97 Imp qt Fuel Recommended fuel Unleaded gasoline E10 acceptable Octane number RON 90 Fuel tank capacity 8 0 L 2 1 US gal 1 8 Imp gal Fuel reserve amount 1 8 L 0 48 US gal 0 40 Imp gal ...

Page 70: ...Front brake Type Hydraulic single disc brake Rear brake Type Mechanical leading trailing drum brake Front suspension Type Telescopic fork Rear suspension Type Swingarm link suspension Electrical system System voltage 12 V Battery Model YTX5L BS Voltage capacity 12 V 4 0 Ah 10 HR UB6816E0 book Page 2 Thursday April 2 2020 9 26 AM ...

Page 71: ...le identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU26461 Model label The model label is affixed to the loca tion shown Record the information on this label in the space provided Thi...

Page 72: ...icle for the purpose of noise control prior to its sale or delivery to the ultimate purchaser or while it is in use or 2 the use of the vehicle after such device or element of design has been removed or rendered inoperative by any person AMONG THOSE ACTS PRESUMED TO CONSTITUTE TAMPERING ARE THE ACTS LISTED BELOW These acts include tampering with the following systems i e modification removal etc E...

Page 73: ...6652 Maintenance record Have a Yamaha dealer complete this record when the motorcycle is serviced Maintenance interval Date of service Mileage Servicing dealer name and address Remarks UB6816E0 book Page 3 Thursday April 2 2020 9 26 AM ...

Page 74: ...e available at that time for inspection and repairs at such dealer s place of business 2 EMISSION CONTROL SYSTEM WARRANTY Yamaha Motor Corporation U S A also warrants to the ultimate purchaser and each subsequent purchaser of each applicable model Yamaha motorcycle covered by this warranty that the vehicle is designed built and equipped so as to conform at the time of sale with all U S emissions s...

Page 75: ... oil oil filters air filters spark plugs and brake shoes Q Is the warranty transferable to second owners A Yes The remainder of the existing warranty can be transferred upon request The unit has to be inspected and re registered by an authorized Yamaha Motorcycle dealer for the policy to remain effective Q What responsibility does my dealer have under this warranty A Each Yamaha Motorcycle dealer ...

Page 76: ...overed repairs There s no deductible to pay and repairs aren t pro rated You don t have any out of pocket expenses for covered repairs In addition Travel and Recreation Interruption Protection TRIP is included at no extra cost TRIP gives you up to 250 reimbursement per occurrence for any reasonable expenses you incur because your Yamaha needs covered service replacement vehicle rental emergency to...

Page 77: ...ed protection even after your Yamaha Limited Warranty expires A special note If visiting your dealer isn t convenient contact Yamaha with your VIN number and we ll be happy to help you get the Y E S coverage you need Yamaha Service Marketing P O Box 6555 Cypress CA 90630 1 866 YES EXTD 1 866 937 3983 YAMAHA EXTENDED SERVICE UB6816E0 book Page 7 Thursday April 2 2020 9 26 AM ...

Page 78: ... switch 4 1 L Labels location 1 1 M Maintenance and lubrication periodic 7 3 Maintenance emission control system 7 1 Maintenance record 10 3 Model label 10 1 N Noise regulation 10 2 P Panel removing and installing 7 6 Parking 6 4 Part locations 3 1 S Safety information 2 1 Seat 4 6 Shifting 6 3 Shift pedal 4 2 Shock absorber assembly adjusting 4 7 Sidestand 4 8 Sidestand checking and lubricating 7...

Page 79: ...m right right out of the box Yamalube Take care of your Yamaha with legendary Yamalube oils lubricants and care products They re formulated and approved by the toughest judges we know the Yamaha engineering teams that know your Yamaha from the inside out Genuine Yamaha Service Manuals Get the same factory manual for your vehicle that the technicians at your authorized Yamaha dealer use Service man...

Page 80: ...PRINTED IN BRAZIL 2020 04 JC E TT R230 B68 F8199 16 LIT 11626 34 47 ...

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