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Yamaha TT-R110EA, Owner'S Manual

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Yamaha TT-R110EA Owner'S Manual Download Page 70

PERIODIC MAINTENANCE AND ADJUSTMENT

7-29

7

4. Lift the front wheel off the ground

according to the procedure on
page 7-28.

5. Remove the axle nut and washer.
6. Pull the wheel axle out.

7. Remove the brake shoe assembly

from the wheel hub by pulling it
out.

8. Remove the wheel.

EAU41693

To install the front wheel

1. Install the brake shoe assembly

into the wheel hub.

2. Lift the wheel up between the fork

legs.

TIP

Make sure that the slot in the brake
shoe plate fits over the retainer on the
fork leg.

3. Insert the wheel axle from the

right-hand side, and then install
the washer and the axle nut.

4. Lower the front wheel so that it is

on the ground, and then put the
sidestand down.

5. Tighten the axle nut to the speci-

fied torque.

6. Adjust the brake lever free play.

(See page 7-18.)

1. Axle nut
2. Washer

1. Wheel axle

1. Brake shoe assembly

1

1. Slot
2. Retainer

Tightening torque:

Axle nut:

35 Nm (3.5 m·kgf, 25 ft·lbf)

2

1

U5B683E0.book  Page 29  Monday, May 17, 2010  8:50 AM

ProCarManuals.com

Summary of Contents for TT-R110EA

Page 1: ...DIENUNGSANLEITUNG Il convient de lire attentivement ce manuel avant la pre mi re utilisation du v hicule Bitte lesen Sie diese Bedienungsanleitung sorgf ltig durch bevor Sie das Fahrzeug in Betrieb ne...

Page 2: ...PRINTED ON RECYCLED PAPER IMPRIM SUR PAPIER RECYCL AUF RECYCLINGPAPIER GEDRUCKT YAMAHA MOTOR CO LTD PRINTED IN JAPAN 2010 05 0 6 1 CR E F G DIC183 ProCarManuals com...

Page 3: ...Read this manual carefully before operating this vehicle OWNER S MANUAL TT R110E TT R110EA 5B6 28199 83 E0 U5B683E0 book Page 1 Monday May 17 2010 8 50 AM ProCarManuals com...

Page 4: ...ts of Directive 2006 42 EC If applicable and to the other relevant Directives of EEC If applicable To effect correct application of the essential health and safety requirements stated in the Directive...

Page 5: ...contained within this manual Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur rent product information available at the time of pri...

Page 6: ...mine that the child has the ability to operate the motorcycle safely Motorcycles are single track vehicles Their safe use and operation are dependent upon the use of proper riding techniques as well a...

Page 7: ...afety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates speci...

Page 8: ...AL 2010 by Yamaha Motor Co Ltd 1st edition April 2010 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Ja...

Page 9: ...7 Checking the spark plug 7 8 Engine oil 7 9 Cleaning the air filter element 7 11 Cleaning the spark arrester 7 13 Adjusting the carburetor 7 14 Adjusting the engine idling speed 7 14 Checking the th...

Page 10: ...oubleshooting chart 7 33 MOTORCYCLE CARE AND STORAGE 8 1 Matte color caution 8 1 Care 8 1 Storage 8 3 SPECIFICATIONS 9 1 CONSUMER INFORMATION 10 1 Identification numbers 10 1 U5B683E0 book Page 2 Mond...

Page 11: ...important information for safe and proper operation of your vehicle Never remove any labels from your vehicle If a label becomes difficult to read or comes off a replacement label is available from y...

Page 12: ...as follows FRONT 100kPa 1 00kgf cm2 15psi REAR 100kPa 1 00kgf cm2 15psi 3RV 21668 A0 TIRE INFORMATION La pression des pneus froid doit normalement tre r gl e comme suit AVANT 100kPa 1 00kgf cm2 15psi...

Page 13: ...r tincelle de v hicule respecte toutes les exigences du R glement sur le mat riel brouilleur du Canada THIS VEHICLE IS A RESTRICTED USE MOTORCYCLE AND IS NOT INTENDED FOR USE ON PUBLIC HIGHWAYS CE V H...

Page 14: ...LOCATION OF IMPORTANT LABELS 1 4 1 For Europe 4 1 2 3 U5B683E0 book Page 4 Monday May 17 2010 8 50 AM ProCarManuals com...

Page 15: ...PG 2816R 00 100 kPa 1 00 kgf cm 15 psi 100 kPa 1 00 kgf cm 15 psi 4AA 22259 40 8AC 2817L 00 YAMAHAMOTORCO LTD 2500SHINGAI IWATA JAPAN 2010 5B6 2156A 10 TT R110E 5 4 kW 72 kg 1 2 4 3 U5B683E0 book Page...

Page 16: ...gas Mishandling can cause an explosion Do not incinerate puncture or open Turn off the main switch after riding to avoid draining the battery Use unleaded gasoline only Measure the tire pressure when...

Page 17: ...PORTANT LABELS 1 7 1 kW kg 1 2 3 YAMAHAMOTORCO LTD 2500SHINGAI IWATA JAPAN 1 1 2 3 Model Name Max Power Mass In Running Order 1 Year of construction U5B683E0 book Page 7 Monday May 17 2010 8 50 AM Pro...

Page 18: ...LOCATION OF IMPORTANT LABELS 1 8 1 For Oceania and South Africa 1 3 2 U5B683E0 book Page 8 Monday May 17 2010 8 50 AM ProCarManuals com...

Page 19: ...outh Africa TIRE INFORMATION Cold tire normal pressure should be set as follows FRONT 100kPa 1 00kgf cm2 15psi REAR 100kPa 1 00kgf cm2 15psi 3RV 21668 A0 4AA 22259 40 3PT 2118K A1 1 2 3 U5B683E0 book...

Page 20: ...fore it is illegal to operate it on public streets roads or highways even a dirt or gravel one Off road use on public lands may be illegal Please check local regulations before riding This motorcycle...

Page 21: ...is effective in preventing or reducing abrasions or lacerations Never wear loose fitting clothes otherwise they could catch on the control levers footrests or wheels and cause injury or an accident A...

Page 22: ...h any large or heavy items to the handlebar front fork or front fender Genuine Yamaha Accessories Choosing accessories for your vehicle is an important decision Genuine Yamaha accessories which are av...

Page 23: ...ne power Aftermarket Tires and Rims The tires and rims that came with your motorcycle were designed to match the performance capabilities and to provide the best combination of handling brak ing and c...

Page 24: ...page 4 5 2 Starter choke lever page 4 6 3 Fuse page 7 27 4 Battery page 7 26 5 Clutch adjusting screw page 7 17 6 Engine oil drain bolt page 7 9 7 Shift pedal page 4 2 8 Throttle stop screw page 7 14...

Page 25: ...k arrester page 7 13 2 Seat page 4 7 3 Fuel tank page 4 3 4 Air filter element page 7 11 5 Spark plug cap page 7 8 6 Engine oil filler cap page 7 9 7 Brake pedal page 4 3 8 Kickstarter page 4 6 U5B683...

Page 26: ...instruments 1 2 3 4 5 6 1 Engine stop switch page 4 1 2 Main switch page 4 1 3 Start switch page 4 1 4 Brake lever page 4 2 5 Throttle grip page 7 15 6 Fuel tank cap page 4 3 U5B683E0 book Page 3 Mond...

Page 27: ...an be started The key cannot be removed EAU45751 OFF All electrical systems are off The key can be removed WARNING EWA10072 Never turn the key to OFF while the vehicle is moving otherwise the electric...

Page 28: ...the starter See page 6 1 for start ing instructions prior to starting the en gine EAU39851 Shift pedal This motorcycle is equipped with a con stant mesh 4 speed transmission The shift pedal is located...

Page 29: ...ARNING EWA10881 Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling follow these instructions 1 Before refueling turn off...

Page 30: ...our Yamaha engine has been de signed to use regular unleaded gaso line with a pump octane number R M 2 of 86 or higher or a research octane number of 91 or higher If knocking or pinging occurs use a g...

Page 31: ...supplies fuel from the tank to the carburetor while filtering it al so The fuel cock has three positions OFF With the lever in this position fuel will not flow Always return the lever to this positio...

Page 32: ...by the starter choke Move the lever in direction a to turn on the starter choke Move the lever in direction b to turn off the starter choke EAU37650 Kickstarter If the engine fails to start by pushin...

Page 33: ...ly pressurized nitrogen gas Read and understand the fol lowing information before handling the shock absorber assembly Do not tamper with or attempt to open the cylinder assembly Do not subject the sh...

Page 34: ...up or does not stay up otherwise the sidestand could contact the ground and distract the operator resulting in a possible loss of control EAU41611 Starting circuit cut off system The starting circuit...

Page 35: ...ctly The motorcycle should not be ridden until checked by a Yamaha dealer 6 Shift the transmission into the neutral position 7 Push the start switch Does the engine start The neutral switch may not be...

Page 36: ...owing points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check the fuel tank breather overflow hose for obstructions cracks or damage and check...

Page 37: ...Make sure that operation is smooth Correct if necessary 7 19 Brake pedal Make sure that operation is smooth Lubricate pedal pivoting point if necessary 7 23 Brake lever Make sure that operation is sm...

Page 38: ...stop switch is set to 3 Shift the transmission into the neu tral position WARNING EWA14410 Be sure to shift the transmis sion into neutral before starting the engine Never ride with the sidestand dow...

Page 39: ...Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated o...

Page 40: ...the first 5 hours of operation The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition tha...

Page 41: ...ngine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle ma...

Page 42: ...ing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser v...

Page 43: ...to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If yo...

Page 44: ...i or 12 months or 150 hours 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plug Check condition Adjust gap and clean 3 Valve clearance Check and adjust valve clearance...

Page 45: ...months or 150 hours 1 Clutch Check operation Adjust if necessary 2 Front brake Check operation Adjust brake lever free play and replace brake shoes if necessary 3 Rear brake Check operation Adjust bra...

Page 46: ...rease lightly 13 Sidestand pivot Check operation Apply lithium soap based grease lightly 14 Front fork Check operation and for oil leakage Replace if necessary 15 Shock absorber assem bly Check operat...

Page 47: ...C MAINTENANCE AND ADJUSTMENT 7 6 7 EAU40000 TIP The air filter needs more frequent service if you are riding in unusually wet or dusty areas U5B683E0 book Page 6 Monday May 17 2010 8 50 AM ProCarManua...

Page 48: ...e the seat See page 4 7 2 Remove the bolts and the quick fastener screws and then take the panel off To install the panel 1 Place the panel in the original posi tion and then install the bolts and the...

Page 49: ...ondition of the engine To remove the spark plug 1 Remove the spark plug cap 2 Remove the spark plug as shown with the spark plug wrench includ ed in the owner s tool kit To check the spark plug 1 Chec...

Page 50: ...he spark plug cap EAU39844 Engine oil The engine oil level should be checked before each ride In addition the oil must be changed at the intervals spec ified in the periodic maintenance and lubricatio...

Page 51: ...NOTICE ECA11620 In order to prevent clutch slip page since the engine oil also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a...

Page 52: ...a dedicated parts cleaning solvent To avoid the risk of fire or explosion do not use gasoline or solvents with a low flash point EWA10431 NOTICE To avoid damaging the foam material handle it gently a...

Page 53: ...TIP Make sure that the spark plug lead is in serted into the guide as shown 9 Install the panel To clean the air filter check hose 1 Check the hoses at the bottom of the air filter case for accumulate...

Page 54: ...s to clean the spark arrester 1 Remove the tailpipe by removing the bolts and then pulling it out of the muffler 2 Tap the tailpipe lightly and then use a wire brush to remove any carbon deposits from...

Page 55: ...e checked and if necessary adjusted as follows at the intervals specified in the periodic maintenance and lubrication chart TIP A diagnostic tachometer is needed to make this adjustment 1 Attach the t...

Page 56: ...odic maintenance and lubrication chart EAU39824 Tires To maximize the performance durabil ity and safe operation of your motorcy cle note the following points regarding the specified tires Tire air pr...

Page 57: ...otorcycle with exces sively worn tires decreases riding stability and can lead to loss of control The replacement of all wheel and brake related parts includ ing the tires should be left to a Yamaha d...

Page 58: ...enever either the tire or wheel has been changed or replaced An unbalanced wheel can result in poor performance adverse han dling characteristics and a short ened tire life EAU44663 Adjusting the clut...

Page 59: ...play could be obtained as de scribed above 4 Fully turn the adjusting bolt at the brake lever in direction a to loos en the brake cable 5 Loosen the locknut at the brake shoe plate 6 To increase the b...

Page 60: ...e pedal free play turn the adjusting nut in direction b WARNING EWA14820 After adjusting the drive chain slack or removing and installing the rear wheel always check the brake pedal free play If prope...

Page 61: ...aha dealer replace the brake shoes as a set EAU22760 Drive chain slack The drive chain slack should be checked before each ride and adjusted if necessary EAU22773 To check the drive chain slack 1 Plac...

Page 62: ...push the rear wheel for ward NOTICE Improper drive chain slack will overload the en gine as well as other vital parts of the motorcycle and can lead to chain slippage or breakage To prevent this from...

Page 63: ...e or a high quality spray type drive chain lubricant on the entire chain making sure that all side plates and rollers have been suffi ciently oiled EAU23093 Checking and lubricating the cables The ope...

Page 64: ...om water entry Therefore use care not to pour water directly onto the boot or cable when washing the vehicle If the cable or boot becomes dirty wipe clean with a moist cloth EAU43622 Checking and lubr...

Page 65: ...ic maintenance and lubrication chart EAU23272 Checking the front fork The condition and operation of the front fork must be checked as follows at the intervals specified in the periodic main tenance a...

Page 66: ...ound See page 7 28 for more information WARNING To avoid injury securely support the vehicle so there is no danger of it falling over EWA10751 2 Hold the lower ends of the front fork legs and try to m...

Page 67: ...in an enclosed space KEEP THIS AND ALL BATTER IES OUT OF THE REACH OF CHILDREN To charge the battery Have a Yamaha dealer charge the bat tery as soon as possible if it seems to have discharged Keep in...

Page 68: ...ts 2 Disconnect the battery coupler 3 Remove the blown fuse and then install a new fuse of the specified amperage WARNING Do not use a fuse of a higher amperage rating than recommended to avoid causin...

Page 69: ...er the frame in front of the rear wheel 2 Raise the front wheel off the ground by using a motorcycle stand To service the rear wheel Raise the rear wheel off the ground by using a motorcycle stand or...

Page 70: ...een the fork legs TIP Make sure that the slot in the brake shoe plate fits over the retainer on the fork leg 3 Insert the wheel axle from the right hand side and then install the washer and the axle n...

Page 71: ...ake torque rod from the brake shoe plate by re moving the cotter pin the nut and the bolt 2 Remove the brake pedal free play adjusting nut and then disconnect the brake rod at the brake cam shaft leve...

Page 72: ...the wheel axle from the right hand side 3 Install the drive chain puller wash er and axle nut 4 Lower the rear wheel so that it is on the ground and then put the sidestand down 5 Install the brake ro...

Page 73: ...y repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation p...

Page 74: ...ark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start Have a...

Page 75: ...ith a plastic bag after the engine has cooled down 2 Make sure that all caps and covers as well as all electrical couplers and connectors including the spark plug cap are tightly in stalled 3 Remove e...

Page 76: ...y with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning...

Page 77: ...nds as they will wear away the paint TIP Consult a Yamaha dealer for advice on what products to use EAU26152 Storage Short term Always store your motorcycle in a cool dry place and if necessary protec...

Page 78: ...th oil WARNING To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10951 e Remove the spark plug cap from the spark plug and then...

Page 79: ...Engine oil Recommended brand YAMALUBE Type SAE 10W 30 10W 40 10W 50 15W 40 20W 40 or 20W 50 Recommended engine oil grade API service SG type or higher JASO standard MA Engine oil quantity Periodic oil...

Page 80: ...Front 100 kPa 1 00 kgf cm 15 psi Rear 100 kPa 1 00 kgf cm 15 psi Front wheel Wheel type Spoke wheel Rim size 14x1 40 Rear wheel Wheel type Spoke wheel Rim size 12x1 60 Front brake Type Drum brake Oper...

Page 81: ...umber is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorc...

Page 82: ...on Control Informa tion label is affixed at the location in the illustration This label shows specifica tions related to exhaust emissions as required by federal law state law and Environment Canada 1...

Page 83: ...tenance emission control system 7 3 Matte color caution 8 1 Model label 10 1 P Panels removing and installing 7 7 Parking 6 4 Part locations 3 1 S Safety information 2 1 Seat 4 7 Shifting 6 2 Shift pe...

Page 84: ...YAMAHA MOTOR CO LTD PRINTED ON RECYCLED PAPER PRINTED IN JAPAN 2010 05 0 6 1 CR E U5B683E0 book Page 1 Monday May 17 2010 8 50 AM ProCarManuals com...

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