Yamaha TT-R0EX Owner'S Manual Download Page 52 | Manualshive

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PERIODIC MAINTENANCE AND MINOR REPAIR

6-15

6

WARNING

EWA10650

If proper adjustment cannot be ob-
tained as described, have a Yamaha
dealer make this adjustment.

EAU39811

Adjusting the brake pedal free
play

The brake pedal free play should mea-
sure 10.0–20.0 mm (0.39–0.79 in) at
the brake pedal end as shown. Period-
ically check the brake pedal free play
and, if necessary, adjust it as follows.
To increase the brake pedal free play,
turn the adjusting nut at the brake rod in
direction (a). To decrease the brake
pedal free play, turn the adjusting nut in
direction (b).

1. Brake lever free play adjusting nut

1

(a)

(b)

1. Brake pedal free play

1

1. Brake pedal free play adjusting nut

(b)

(a)

1

U1P681E0.book Page 15 Tuesday, April 18, 2006 2:38 PM

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Summary of Contents for TT-R0EX

Page 1: ...1P6 F8199 81 TT R50E TT R50EW OWNER S MANUAL MANUEL DU PROPRIÉTAIRE BEDIENUNGSANLEITUNG ...

Page 2: ...YAMAHA MOTOR CO LTD PRINTED IN CHINA 2006 04 0 3 1 CR E F G ...

Page 3: ...OWNER S MANUAL TT R50E TT R50EW 1P6 F8199 81 E0 U1P681E0 book Page 1 Tuesday April 18 2006 2 38 PM ...

Page 4: ...U1P681E0 book Page 2 Tuesday April 18 2006 2 38 PM ...

Page 5: ... SURE YOU UNDER STAND ALL INSTRUCTIONS PAY CLOSE ATTENTION TO THE WARNING AND CAUTION LABELS ON THE MOTORCYCLE NEVER OPERATE A MOTORCYCLE WITHOUT PROPER TRAINING OR INSTRUCTION WEIGHT OF THE RIDER SHOULD NOT EXCEED 40 kg 88 lb AN IMPORTANT NOTE TO PARENTS This motorcycle is not a toy Before you let your child ride this motorcycle you should understand the instructions and warn ings in this Owner s...

Page 6: ...IDING THIS MOTORCYCLE HE OR SHE SHOULD OBTAIN THOROUGH INSTRUCTIONS FROM A COMPETENT SOURCE ON ALL ASPECTS OF MOTORCYCLE OPERATION OBSERVE THE WARNINGS AND MAINTENANCE REQUIREMENTS IN THE OWNER S MANUAL OBTAIN QUALIFIED TRAINING IN SAFE AND PROPER RIDING TECHNIQUES OBTAIN PROFESSIONAL TECHNICAL SERVICE AS INDICATED BY THE OWNER S MANUAL AND OR WHEN MADE NECESSARY BY MECHANICAL CONDITIONS U1P681E0 ...

Page 7: ... your motorcycle and this manual If you have any questions concerning this manual please consult your Yamaha dealer WARNING EWA10030 PLEASE READ THIS MANUAL CAREFULLY AND COMPLETELY BEFORE OPERATING THIS MOTORCYCLE The Safety Alert Symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED Failure to follow WARNING instructions could result in severe injury or death to the motorcycle operator a b...

Page 8: ...IC STREET ROAD OR HIGHWAY SUCH USE IS PROHIBITED BY LAW THIS MOTORCYCLE COMPLIES WITH ALMOST ALL STATE OFF HIGHWAY NOISE LEVEL AND SPARK ARRESTER LAWS AND REGULATIONS PLEASE CHECK YOUR LOCAL RIDING LAWS AND REGULATIONS BEFORE OPERAT ING THIS MOTORCYCLE Product and specifications are subject to change without notice U1P681E0 book Page 2 Tuesday April 18 2006 2 38 PM ...

Page 9: ... S MANUAL 2006 by Yamaha Motor Co Ltd 1st edition April 2006 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in China U1P681E0 book Page 3 Tuesday April 18 2006 2 38 PM ...

Page 10: ... 5 Engine oil 6 6 Cleaning the air filter element 6 8 Cleaning the spark arrester 6 9 Adjusting the carburetor 6 10 Adjusting the engine idling speed 6 11 Adjusting the throttle cable free play 6 11 Valve clearance 6 12 Tires 6 12 Spoke wheels 6 14 Accessories and replacement parts 6 14 Adjusting the brake lever free play 6 14 Adjusting the brake pedal free play 6 15 Checking the front and rear br...

Page 11: ...TABLE OF CONTENTS MOTORCYCLE CARE AND STORAGE 7 1 Care 7 1 Storage 7 3 SPECIFICATIONS 8 1 CONSUMER INFORMATION 9 1 Identification numbers 9 1 U1P681E0 book Page 2 Tuesday April 18 2006 2 38 PM ...

Page 12: ...the handlebar and both feet on the operator footrests during operation to maintain control of the motor cycle Never ride under the influence of alcohol or other drugs Be sure the transmission is in neu tral before starting the engine Protective apparel The majority of fatalities from motor cycle accidents are the result of head injuries The use of a safety helmet is the single most critical factor...

Page 13: ...ories Use extreme caution when selecting and installing any ac cessories Keep these guidelines in mind for mounting accessories in addition to those provided under Loading Never install accessories or that would impair the performance of your motorcycle Carefully inspect the accessory before using it to make sure that it does not in any way reduce ground clearance or cornering clearance limit susp...

Page 14: ...e s muffler s may be hot therefore park the motorcycle in a place where pedestrians or children are not likely to touch these hot areas Do not park the motorcycle on a slope or soft ground otherwise it may fall over Do not park the motorcycle near a flammable source e g a ker osene heater or near an open flame otherwise it could catch fire When transporting the motorcycle in another vehicle make s...

Page 15: ...ETY INFORMATION 1 4 1 EAU41370 Location of important labels Please read the following important labels carefully before operating this vehicle For Canada U1P681E0 book Page 4 Tuesday April 18 2006 2 38 PM ...

Page 16: ...SAFETY INFORMATION 1 5 1 For Canada U1P681E0 book Page 5 Tuesday April 18 2006 2 38 PM ...

Page 17: ...SAFETY INFORMATION 1 6 1 Except for Canada U1P681E0 book Page 6 Tuesday April 18 2006 2 38 PM ...

Page 18: ...SAFETY INFORMATION 1 7 1 Except for Canada U1P681E0 book Page 7 Tuesday April 18 2006 2 38 PM ...

Page 19: ... 2 3 4 5 7 6 1 Fuel cock page 3 5 2 Throttle stop screw page 6 11 3 Air filter element page 6 8 4 Fuse page 6 24 5 Battery page 6 22 6 Engine oil drain bolt page 6 6 7 Shift pedal page 3 2 U1P681E0 book Page 1 Tuesday April 18 2006 2 38 PM ...

Page 20: ...N 2 2 2 EAU10420 Right view 4 5 3 2 1 1 Seat page 3 7 2 Fuel tank cap page 3 3 3 Spark plug cap page 6 5 4 Brake pedal page 3 3 5 Engine oil filler cap page 6 6 U1P681E0 book Page 2 Tuesday April 18 2006 2 38 PM ...

Page 21: ...nstruments 1 4 5 2 6 3 1 Left handlebar switch page 3 1 2 Starter choke lever page 3 6 3 Main switch page 3 1 4 Brake lever page 3 3 5 Throttle grip page 6 11 6 Right handlebar switch page 3 1 U1P681E0 book Page 3 Tuesday April 18 2006 2 38 PM ...

Page 22: ...key can be removed EAU12346 Handlebar switches Left Right EAU12660 Engine stop switch Set this switch to before starting the engine Set this switch to to stop the engine in case of an emergen cy such as when the vehicle overturns or when the throttle cable is stuck EAU12710 Start switch Push this switch to crank the engine with the starter CAUTION ECA10050 See page 5 1 for starting instruc tions p...

Page 23: ...n the locknut WARNING EWA14400 Improper adjustment of the speed limiter and throttle could cause throttle cable damage or improper throttle operation You could lose control have an accident or be in jured Do not turn the adjusting screw out more than 25 mm 0 98 in or the throttle cable could be dam aged Always make sure the throttle cable free play is adjusted to 3 0 5 0 mm 0 12 0 20 in See page 6...

Page 24: ...of the motorcycle To apply the rear brake press down on the brake pedal EAU13180 Fuel tank cap To remove the fuel tank cap turn it counterclockwise and then pull it off To install the fuel tank cap insert it into the tank opening and then turn it clock wise WARNING EWA11090 Make sure that the fuel tank cap is properly closed before riding 1 Brake lever 1 1 Brake pedal 1 1 Fuel tank cap 1 U1P681E0 ...

Page 25: ... octane number of 91 or higher If knocking or pinging occurs use a gasoline of a different brand or premi um unleaded fuel Use of unleaded fuel will extend spark plug life and reduce maintenance cost Gasohol There are two types of gasohol gaso hol containing ethanol and that contain ing methanol Gasohol containing ethanol can be used if ethanol content does not exceed 10 Gasohol con taining methan...

Page 26: ... and reduce maintenance costs EAU13411 Fuel tank breather hose Before operating the motorcycle Check the fuel tank breather hose connection Check the fuel tank breather hose for cracks or damage and replace it if damaged Make sure that the end of the fuel tank breather hose is not blocked and clean it if necessary EAU13561 Fuel cock The fuel cock supplies fuel from the tank to the carburetor while...

Page 27: ... at the first oppor tunity Be sure to set the lever back to ON after refueling EAU13590 Starter choke lever Starting a cold engine requires a richer air fuel mixture which is supplied by the starter choke Move the lever in direction a to turn on the starter choke Move the lever in direction b to turn off the starter choke 1 Arrow mark positioned over ON 1 Arrow mark positioned over RES 1 Starter c...

Page 28: ...perly se cured before riding EAU37490 Sidestand The sidestand is located on the left side of the frame Raise the sidestand or lower it with your foot while holding the vehicle upright WARNING EWA14190 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operator ...

Page 29: ...stem pre vents starting when the transmission is in gear Periodically check the operation of the starting circuit cut off system according to the following procedure WARNING EWA10250 If a malfunction is noted have a Yamaha dealer check the system be fore riding U1P681E0 book Page 8 Tuesday April 18 2006 2 38 PM ...

Page 30: ...itch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer 6 Shift the transmission into the neutral position 7 Push the start switch Does the engine start The neutral switch may be defective The motorcycle should not be ridden until checked by a Yamaha dealer YES NOTE a warmed up engine NO The system is OK The motorcycle can be ridden YES NO This check is most reli...

Page 31: ...quences Therefore it is very important in addition to a thorough visual inspec tion to check the following points before each ride NOTE Pre operation checks should be made each time the vehicle is used Such an inspection can be accomplished in a very short time and the added safety it assures is more than worth the time involved WARNING EWA11150 If any item in the Pre operation check list is not w...

Page 32: ...ree play Adjust if necessary 6 15 6 16 Throttle grip Make sure that operation is smooth Check cable free play If necessary have Yamaha dealer adjust cable free play and lubricate cable and grip housing 6 11 6 19 Control cables Make sure that operation is smooth Lubricate if necessary 6 19 Drive chain Check chain slack Adjust if necessary Check chain condition Lubricate if necessary 6 16 6 18 Wheel...

Page 33: ...ration is smooth Lubricate lever pivoting point if necessary 6 20 Sidestand Make sure that operation is smooth Lubricate pivot if necessary 6 20 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened Tighten if necessary Engine stop switch Check operation 3 1 ITEM CHECKS PAGE U1P681E0 book Page 3 Tuesday April 18 2006 2 38 PM ...

Page 34: ...r resulting in a possible loss of control EAU40090 Starting and warming up a cold engine 1 Turn the fuel cock lever to ON 2 Turn the key to ON and make sure that the engine stop switch is set to 3 Shift the transmission into the neu tral position WARNING EWA14410 Be sure to shift the transmis sion into neutral before starting the engine Never ride with the sidestand down 4 Turn the starter choke o...

Page 35: ...edal down repeatedly until it reaches the end of its travel CAUTION ECA15441 Even with the transmission in the neutral position do not coast for long periods of time with the engine off and do not tow the motorcycle for long dis tances The transmission is properly lubricated only when the engine is running Inade quate lubrication may damage the transmission Always release the throttle grip before ...

Page 36: ... Since the engine is brand new do not put an excessive load on it for the first 5 hours of operation The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must be avoided However momentary full throttle operation under load i e two to three seconds...

Page 37: ...witch and then turn the fuel cock lever to OFF WARNING EWA10310 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them Do not park on a slope or on soft ground otherwise the vehicle may overturn U1P681E0 book Page 4 Tuesday April 18 2006 2 38 PM ...

Page 38: ...INTENANCE PROPER PERIODIC MAINTENANCE OF YOUR VEHICLE IS IMPORTANT IN ORDER TO ENJOY LONG PLEA SURABLE SERVICE ESPECIALLY IMPORTANT ARE THE MAINTE NANCE SERVICES RELATED TO EMISSIONS CONTROL THESE CONTROLS NOT ONLY FUNCTION TO ENSURE CLEANER AIR BUT ARE ALSO VITAL TO PROPER EN GINE OPERATION AND MAXIMUM PERFORMANCE IN THE FOLLOW ING PERIODIC MAINTENANCE CHARTS THE SERVICES RELATED TO EMISSIONS CON...

Page 39: ...0 hours 5000 km 3000 mi or 12 months or 150 hours 1 Fuel line Check fuel hoses for cracks or damage Replace if necessary 2 Spark plug Check condition Adjust gap and clean 3 Valve clearance Check and adjust valve clearance when engine is cold 4 Air filter element Clean with solvent Replace if necessary 5 Crankcase breather sys tem Check ventilation hose for cracks or damage and drain any deposits R...

Page 40: ...rake shoes if necessary 4 Wheels Check runout spoke tightness and for damage Tighten spokes if necessary 5 Tires Check tread depth and for damage Replace if necessary Check air pressure Correct if necessary 6 Wheel bearings Check bearings for smooth operation Replace if necessary 7 Swingarm pivot bearings Check bearing assemblies for looseness Moderately repack with lithium soap based grease 8 Dri...

Page 41: ...rpose grease lightly 14 Spark arrester Clean 15 Front fork Check operation and for grease leakage Replace if necessary 16 Shock absorber assem bly Check operation and for oil leakage Replace if necessary 17 Control cables Apply Yamaha chain and cable lube or engine oil 10W 30 thoroughly 18 Throttle grip housing and cable Check operation and free play Adjust the throttle cable free play if necessar...

Page 42: ...heck that the porcelain insulator around the center electrode of the spark plug is a medium to light tan the ideal color when the vehicle is ridden normally NOTE If the spark plug shows a distinctly dif ferent color the engine could be oper ating improperly Do not attempt to diagnose such problems yourself In stead have a Yamaha dealer check the vehicle 2 Check the spark plug for electrode erosion...

Page 43: ...rcycle on a level surface and hold it in an upright po sition NOTE Make sure that the motorcycle is posi tioned straight up when checking the oil level A slight tilt to the side can result in a false reading 2 Start the engine warm it up for several minutes and then turn it off 3 Wait a few minutes until the oil set tles remove the oil filler cap wipe the dipstick clean insert it back into the oil...

Page 44: ...also lubricates the clutch do not mix any chemical additives Do not use oils with a diesel speci fication of CD or oils of a high er quality than specified In addition do not use oils labeled ENERGY CONSERVING II or higher Make sure that no foreign mate rial enters the crankcase 6 Start the engine and then let it idle for several minutes while checking it for oil leakage If oil is leaking im media...

Page 45: ...the mesh with solvent and then wipe the solvent off 4 Clean the sponge material with solvent and then squeeze the re maining solvent out WARNING EWA10430 Use only a dedicated parts cleaning solvent To avoid the risk of fire or explosion do not use gasoline or solvents with a low flash point CAUTION ECA10510 To avoid damaging the foam materi al handle it gently and carefully and do not twist or wri...

Page 46: ... the air filter case for accumulated dirt or water 2 If dirt or water is visible remove the hose clean it and then install it EAU40420 Cleaning the spark arrester The spark arrester should be cleaned at the intervals specified in the periodic maintenance and lubrication chart WARNING EWA10980 Always let the exhaust system cool prior to touching exhaust components Do not start the engine when clean...

Page 47: ...t part of the engine and requires very sophisti cated adjustment Therefore most car buretor adjustments should be left to a Yamaha dealer who has the neces sary professional knowledge and expe rience The adjustment described in the following section however may be ser viced by the owner as part of routine maintenance CAUTION ECA10550 The carburetor has been set and ex tensively tested at the Yamah...

Page 48: ...spec ification by turning the throttle stop screw To increase the engine idling speed turn the screw in di rection a To decrease the en gine idling speed turn the screw in direction b NOTE If the specified idling speed cannot be obtained as described above have a Yamaha dealer make the adjustment EAU21370 Adjusting the throttle cable free play The throttle cable free play should mea sure 3 0 5 0 m...

Page 49: ... Tires To maximize the performance durabil ity and safe operation of your motor cycle note the following points regarding the specified tires Tire air pressure The tire air pressure should be checked and if necessary adjusted before each ride WARNING EWA14380 The tire air pressure must be checked and adjusted on cold tires i e when the temperature of the tires equals the ambient temperature The ti...

Page 50: ...Yamaha Motor Co Ltd WARNING EWA14390 Have a Yamaha dealer replace excessively worn tires Operat ing the motorcycle with exces sively worn tires decreases riding stability and can lead to loss of control The replacement of all wheel and brake related parts includ ing the tires should be left to a Yamaha dealer who has the necessary professional knowl edge and experience It is not recommended to pat...

Page 51: ...for your vehicle should be designed specifically for this model and they must be se curely mounted to maintain the in herent stability of the original design Genuine Yamaha Parts and Accessories are designed and test ed to be compatible with your vehi cle Yamaha recommends the use of Genuine Yamaha Parts and Acces sories before making a purchase Use of non Yamaha approved ac cessories or replaceme...

Page 52: ...39 0 79 in at the brake pedal end as shown Period ically check the brake pedal free play and if necessary adjust it as follows To increase the brake pedal free play turn the adjusting nut at the brake rod in direction a To decrease the brake pedal free play turn the adjusting nut in direction b 1 Brake lever free play adjusting nut 1 a b 1 Brake pedal free play 1 1 Brake pedal free play adjusting ...

Page 53: ...ave a Yamaha dealer replace the brake shoes as a set EAU22760 Drive chain slack The drive chain slack should be checked before each ride and adjusted if necessary EAU22771 To check the drive chain slack 1 Place the motorcycle on the side stand NOTE When checking and adjusting the drive chain slack there should be no weight on the motorcycle 2 Shift the transmission into the neu tral position 3 Mov...

Page 54: ...lignment marks on each side of the swingarm make sure that both adjusting nuts are in the same po sition for proper wheel alignment CAUTION ECA10570 Improper drive chain slack will over load the engine as well as other vital parts of the motorcycle and can lead to chain slippage or breakage To prevent this from occurring keep the drive chain slack within the specified limits 3 Tighten both locknut...

Page 55: ...1 The drive chain must be lubricated after washing the motorcycle and riding in the rain 1 Remove all dirt and mud from the drive chain with a brush or cloth NOTE For a thorough cleaning have a Yamaha dealer remove the drive chain and soak it in solvent 2 Spray Yamaha Chain and Cable Lube or a high quality spray type drive chain lubricant on both sides and on the middle of the chain making sure th...

Page 56: ...d ca bles as soon as possible to prevent unsafe conditions EAU23111 Checking and lubricating the throttle grip and cable The operation of the throttle grip should be checked before each ride In addi tion the cable should be lubricated at the intervals specified in the periodic maintenance chart EAU23131 Checking and lubricating the brake and shift pedals The operation of the brake and shift pedals...

Page 57: ...l to metal contact surfaces should be lubricated if necessary WARNING EWA10730 If the sidestand does not move up and down smoothly have a Yamaha dealer check or repair it EAUM1650 Lubricating the swingarm piv ots The swingarm pivots must be lubricat ed at the intervals specified in the peri odic maintenance and lubrication chart Recommended lubricant Lithium soap based grease all pur pose grease R...

Page 58: ... the front fork compresses and rebounds smoothly CAUTION ECA10590 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU23280 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the pe riodic maintenance and lubrication chart ...

Page 59: ...ed to check the electrolyte or to add distilled water WARNING EWA10760 Electrolyte is poisonous and dangerous since it contains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of wa...

Page 60: ... possible if it seems to have discharged Keep in mind that the battery tends to discharge more quickly if the vehicle is equipped with optional electrical accessories To store the battery 1 If the vehicle will not be used for more than one month remove the battery fully charge it and then place it in a cool dry place 2 If the battery will be stored for more than two months check it at least once a...

Page 61: ...emove the blown fuse and then install a new fuse of the specified amperage CAUTION ECA10640 Do not use a fuse of a higher amper age rating than recommended to avoid causing extensive damage to the electrical system and possibly a fire 4 Connect the battery coupler 5 Turn the key to ON and turn on the electrical circuits to check if the devices operate 6 If the fuse immediately blows again have a Y...

Page 62: ...frame in front of the rear wheel 2 Raise the front wheel off the ground by using a motorcycle stand To service the rear wheel Raise the rear wheel off the ground by using a motorcycle stand or if a motor cycle stand is not available by placing a jack either under each side of the frame in front of the rear wheel or under each side of the swingarm EAU24360 Front wheel EAU39791 To remove the front w...

Page 63: ...sure that the slot in the brake shoe plate fits over the retainer on the fork leg 3 Lower the front wheel so that it is on the ground 4 Install the washer and axle nut and then tighten the axle nut to the specified torque 5 Connect the brake cable to the brake camshaft lever and then in stall the brake cable free play ad justing nut on the brake cable 6 Adjust the brake lever free play See page 6 ...

Page 64: ...ere is no danger of it falling over 1 Loosen the axle nut 2 Remove the brake pedal free play adjusting nut and then disconnect the brake rod from the brake cam shaft lever 3 Loosen the locknut and drive chain adjusting nut on each end of the swingarm 4 Lift the rear wheel off the ground according to the procedure on page 6 25 5 Remove the axle nut and washer then pull the wheel axle out 1 Axle nut...

Page 65: ...nd side NOTE Make sure that the slot in the brake shoe plate fits over the retainer on the swingarm 2 Connect the brake rod to the brake camshaft lever and then install the brake pedal free play adjusting nut onto the brake rod 3 Adjust the drive chain slack See page 6 16 4 Install the washer and axle nut and then lower the rear wheel so that it is on the ground 5 Tighten the axle nut to the speci...

Page 66: ...troubleshooting chart represents a quick and easy procedure for checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often infer...

Page 67: ...gnition Have a Yamaha dealer check the vehicle Remove the spark plug and check the electrodes 3 Ignition Wipe off with a dry cloth and correct the spark plug gap or replace the spark plug Have a Yamaha dealer check the vehicle The engine does not start Have a Yamaha dealer check the vehicle The engine does not start Check the battery Operate the electric starter 4 Battery The engine turns over qui...

Page 68: ...dirt do not leave the cleaner on the af fected area any longer than in structed Also thoroughly rinse the area off with water immedi ately dry it and then apply a cor rosion protection spray Improper cleaning can damage windshields cowlings panels and other plastic parts Use only a soft clean cloth or sponge with mild detergent and water to clean plastic Do not use any harsh chemical products on p...

Page 69: ...hrome polish to shine chrome aluminum and stainless steel parts including the exhaust system Even the thermally in duced discoloring of stainless steel exhaust systems can be re moved through polishing 4 To prevent corrosion it is recom mended to apply a corrosion pro tection spray on all metal including chrome and nickel plat ed surfaces 5 Use spray oil as a universal clean er to remove any remai...

Page 70: ...plug cap and spark plug b Pour a teaspoonful of engine oil into the spark plug bore c Install the spark plug cap onto the spark plug and then place the spark plug on the cylinder head so that the electrodes are grounded This will limit spark ing during the next step d Turn the engine over several times with the starter This will coat the cylinder wall with oil e Remove the spark plug cap from the ...

Page 71: ...CYCLE CARE AND STORAGE 7 4 7 C 90 F For more information on storing the battery see page 6 22 NOTE Make any necessary repairs before storing the motorcycle U1P681E0 book Page 4 Tuesday April 18 2006 2 38 PM ...

Page 72: ...Recommended engine oil grade API service SE SF SG type or higher Engine oil quantity Periodic oil change 0 80 L 0 85 US qt 0 70 Imp qt Air filter Air filter element Wet element Fuel Recommended fuel Regular unleaded gasoline only AUT BEL CAN CHE DEU DNK ESP FIN FRA GBR GRC IRL NLD NOR PRT SWE ZAF Unleaded gasoline only AUS NZL Fuel tank capacity 3 1 L 0 82 US gal 0 68 Imp gal Fuel reserve amount 0...

Page 73: ...d on cold tires Front 100 kPa 15 psi 1 00 kgf cm Rear 100 kPa 15 psi 1 00 kgf cm Front wheel Wheel type Spoke wheel Rim size 10x1 40 Rear wheel Wheel type Spoke wheel Rim size 10x1 40 Front brake Type Drum brake Operation Right hand operation Rear brake Type Drum brake Operation Right foot operation Front suspension Type Telescopic fork Spring shock absorber type Coil spring Wheel travel 96 0 mm 3...

Page 74: ...ntification number The key identification number is stamped into the key Record this num ber in the space provided and use it for reference when ordering a new key EAU26400 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided NOTE The vehicle identification number is used to identify your motorcycle and may...

Page 75: ...abel is affixed to the frame under the seat See page 3 7 Record the information on this label in the space provided This information will be needed when ordering spare parts from a Yamaha dealer 1 Model label 1 U1P681E0 book Page 2 Tuesday April 18 2006 2 38 PM ...

Page 76: ...ls location of 1 4 M Main switch 3 1 Maintenance and lubrication periodic 6 3 Maintenance emission control system 6 2 Maintenance periodic 6 1 Model label 9 2 P Parking 5 4 Part locations 2 1 Pre operation check list 4 2 S Safety information 1 1 Seat 3 7 Shifting 5 2 Shift pedal 3 2 Sidestand 3 7 Sidestand checking and lubricating 6 20 Spark arrester cleaning 6 9 Spark plug checking 6 5 Specificat...

Page 77: ...U1P681E0 book Page 2 Tuesday April 18 2006 2 38 PM ...

Page 78: ...YAMAHA MOTOR CO LTD PRINTED IN CHINA 2006 04 0 3 1 CR E U1P681E0 book Page 1 Tuesday April 18 2006 2 38 PM ...

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