Yamaha TRACER MT09 TRA Owner'S Manual Download Page 50 | Manualshive

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Instrument an

d

control functions

3-35

3



Align the appropriate notch in the
adjusting ring with the position in-
dicator on the shock absorber.



Use the special wrench and the
extension bar included in the own-
er’s tool kit to make the adjust-
ment.

Re

b

oun

d

d

ampin

g

force

To increase the rebound damping for-
ce and thereby harden the rebound
damping, turn the adjusting screw in
direction (a). To decrease the rebound
damping force and thereby soften the
rebound damping, turn the adjusting
screw in direction (b).

TIP

To obtain a precise adjustment, it is
advisable to check the actual total
number of turns of the damping force
adjusting mechanism. This adjustment
range may not exactly match the spec-
ifications listed due to small differenc-
es in production.

WARNING

EWA10222

This shock a

b

sor

b

er assem

b

ly con-

tains hi

g

hly pressurize

d

nitro

g

en

g

as. Rea

d

an

d

un

d

erstan

d

the fol-

lowin

g

information

b

efore han

d

lin

g

the shock a

b

sor

b

er assem

b

ly.



Do not tamper with or attempt
to open the cylin

d

er assem

b

ly.



Do not su

b

ject the shock a

b

-

sor

b

er assem

b

ly to an open

flame or other hi

g

h heat source.

This may cause the unit to ex-
plo

d

e

d

ue to excessive

g

as

pressure.



Do not

d

eform or

d

ama

g

e the

cylin

d

er in any way. Cylin

d

er

d

ama

g

e will result in poor

d

ampin

g

performance.

1. Spring preload adjusting ring
2. Special wrench
3. Extension bar
4. Position indicator

Sprin

g

preloa

d

settin

g

:

Minimum (soft):

1

Standard:

4

Maximum (hard):

7

7 6 5

4 3 2

1

1

(b)

(a)

4

2

3

1. Rebound damping force adjusting screw

Re

b

oun

d

d

ampin

g

settin

g

:

Minimum (soft):

3 turn(s) in direction (b)*

Standard:

1 1/2 turn(s) in direction (b)*

Maximum (hard):

Adjusting screw fully turned in di-
rection (a)

* With the adjusting screw fully

turned in direction (a)

1 (a)

(b)

U2PPE2E0.book Page 35 Tuesday, June 9, 2015 1:57 PM

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Summary of Contents for TRACER MT09 TRA

Page 1: ...DIC183 MT09TRA OWNER S MANUAL Read this manual carefully before operating this vehicle 2PP 28199 ES English E ...

Page 2: ...N 300 330 2 V1 5 1 2010 Technical Construction File held by YAMAHA MOTOR ELECTRONICS CO LTD 1450 6 Mori Mori machi Shuchi gun Shizuoka 437 0292 Japan R TTE Directive Article 3 1 a Safety R TTE Directive Article 3 1 b EMC R TTE Directive Article 3 2 Spectrum DECLARATION of CONFORMITY For YAMAHA MOTOR ELECTRONICS CO LTD 1450 6 Mori Mori machi Shuchi gun Shizuoka ken 437 0292 Japan Standard used for ...

Page 3: ...y In addition the many tips given in this manual will help keep your motorcycle in the best possible condition If you have any further questions do not hesitate to contact your Yamaha dealer The Yamaha team wishes you many safe and pleasant rides So remember to put safety first Yamaha continually seeks advancements in product design and quality Therefore while this manual contains the most cur ren...

Page 4: ...ential personal injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death A WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A NOTICE indicates special precautions that must be taken to avoid damage to the vehicle or other property A TIP provides key information to make procedures easier or clearer WARNING ...

Page 5: ...MANUAL 2015 by Yamaha Motor Co Ltd 1st edition July 2015 All rights reserved Any reprinting or unauthorized use without the written permission of Yamaha Motor Co Ltd is expressly prohibited Printed in Japan U2PPESE0 book Page 2 Monday July 20 2015 10 20 AM ...

Page 6: ... 5 2 Tips for reducing fuel consumption 5 4 Engine break in 5 4 Parking 5 5 Periodic maintenance and adjustment 6 1 Owner s tool kit 6 2 Periodic maintenance chart for the emission control system 6 3 General maintenance and lubrication chart 6 4 Removing and installing the panel 6 8 Checking the spark plugs 6 9 Engine oil and oil filter cartridge 6 10 Coolant 6 12 Air filter element 6 15 Checking ...

Page 7: ...ts 6 34 Auxiliary lights 6 34 Brake tail light 6 34 Replacing a turn signal light bulb 6 35 Replacing the license plate light bulb 6 35 Troubleshooting 6 36 Troubleshooting charts 6 37 Motorcycle care and storage 7 1 Matte color caution 7 1 Care 7 1 Storage 7 4 Specifications 8 1 Consumer information 9 1 Identification numbers 9 1 Index 10 1 U2PPE2E0 book Page 2 Tuesday June 9 2015 1 57 PM ...

Page 8: ...you Safe Riding Perform the pre operation checks each time you use the vehicle to make sure it is in safe operating condition Failure to inspect or maintain the vehi cle properly increases the possibility of an accident or equipment damage See page 4 1 for a list of pre operation checks This motorcycle is designed to carry the operator and a passen ger The failure of motorists to detect and recogn...

Page 9: ...to main tain control of the motorcycle The passenger should always hold onto the operator the seat strap or grab bar if equipped with both hands and keep both feet on the passenger footrests Never carry a passenger unless he or she can firmly place both feet on the passenger footrests Never ride under the influence of alcohol or other drugs This motorcycle is designed for on road use only It is no...

Page 10: ...rcycle is changed To avoid the possibility of an accident use extreme caution when adding cargo or accessories to your motorcycle Use extra care when riding a motorcycle that has added cargo or accessories Here along with the information about accessories below are some general guidelines to follow if loading cargo to your motorcycle The total weight of the operator pas senger accessories and carg...

Page 11: ... change any of the vehicle s design or operation characteristics can put you and others at greater risk of serious injury or death You are responsible for injuries related to changes in the vehicle Keep the following guidelines in mind as well as those provided under Load ing when mounting accessories Never install accessories or carry cargo that would impair the per formance of your motorcycle Ca...

Page 12: ...instruc tions before transporting the motorcy cle in another vehicle Remove all loose items from the motorcycle Check that the fuel cock if equipped is in the OFF position and that there are no fuel leaks Point the front wheel straight ahead on the trailer or in the truck bed and choke it in a rail to pre vent movement Shift the transmission in gear for models with a manual transmis sion Secure th...

Page 13: ...0 4 Fuse box 1 page 6 31 5 Main fuse page 6 31 6 Fuel injection system fuse page 6 31 7 Storage compartment page 3 32 8 Owner s tool kit page 6 2 9 Seat lock page 3 28 10 Shock absorber assembly spring preload adjusting ring page 3 34 11 Shift pedal page 3 21 12 Engine oil drain bolt page 6 10 13 Engine oil filter cartridge page 6 10 14 Coolant drain bolt page 6 13 U2PPESE0 book Page 1 Monday July...

Page 14: ... force adjusting screw page 3 33 4 Front fork spring preload adjusting bolt page 3 33 5 Headlight page 6 34 6 Fuse box 2 page 6 31 7 Fuse box 3 page 6 31 8 Radiator cap page 6 12 9 Coolant reservoir page 6 12 10 Engine oil level check window page 6 10 11 Engine oil filler cap page 6 10 12 Brake pedal page 3 22 U2PPE2E0 book Page 2 Tuesday June 9 2015 1 57 PM ...

Page 15: ...ndlebar switches page 3 19 3 Auxiliary DC jack page 3 39 4 Multi function meter unit page 3 6 5 Front brake fluid reservoir page 6 22 6 Right handlebar switches page 3 19 7 Brake lever page 3 21 8 Throttle grip page 6 16 9 Main switch steering lock page 3 2 U2PPE2E0 book Page 3 Tuesday June 9 2015 1 57 PM ...

Page 16: ...EDIATELY IF IT IS LOST If the code re reg istering key is lost registering new codes in the standard keys is impossible The standard keys can still be used to start the vehicle however if code re registering is required i e if a new standard key is made or all keys are lost the entire immobi lizer system must be replaced Therefore it is highly recom mended to use either standard key and keep the c...

Page 17: ...ce and only use it for code re registering EAU10551 ON All electrical circuits are supplied with power the meter lighting taillight li cense plate light and auxiliary lights come on and the engine can be start ed The key cannot be removed TIP The headlights come on automatically when the engine is started and stay on until the key is turned to OFF even if the engine stalls EAU10662 OFF All electri...

Page 18: ...rs back to the right slight ly To unlock the steering 1 Insert the key 2 With the key in the LOCK posi tion push the key in and turn it to OFF EAU59680 Parking The hazard lights and turn signal lights can be turned on but all other electri cal systems are off The key can be re moved The steering must be locked before the key can be turned to NOTICE ECA20760 Using the hazard or turn signal lights f...

Page 19: ...slope or during sudden acceleration or deceleration but this is not a malfunction This model is equipped with a self diagnosis device for the oil level detection circuit If a problem is detected in the oil level detection circuit the oil level warning light will flash repeatedly If this occurs have a Yamaha dealer check the vehicle EAU46443 Engine trouble warning light This warning light comes on ...

Page 20: ...ding the brake system re verts to conventional braking If ei ther of the above occurs or if the warning light does not come on at all use extra caution to avoid possi ble wheel lock during emergency braking Have a Yamaha dealer check the brake system and electri cal circuits as soon as possible TIP The ABS warning light will also come on while the start switch is pushed but this does not indicate ...

Page 21: ...n of the self diagnosis device EAU63143 Multi function meter unit The multi function meter unit is equipped with the following speedometer tachometer clock fuel meter eco indicator transmission gear display drive mode display information display setting mode display WARNING EWA12423 Be sure to stop the vehicle before making any setting changes to the multi function meter unit Changing settings whi...

Page 22: ...e key is turned to ON the ta chometer will sweep across the r min range and then return to zero in order to test the electrical circuit NOTICE ECAM1150 Do not operate the engine in the ta chometer high rpm zone High rpm zone 11250 r min and above Clock The clock displays time in 12 hour for mat when the key is turned to ON To set the clock see page 3 12 1 Menu switch MENU 2 Select switch 1 Speedom...

Page 23: ...Yamaha dealer check the vehicle Eco indicator The eco indicator comes on when the vehicle is being operated in an environ mentally friendly fuel efficient manner The indicator goes off when the vehicle is stopped TIP Consider the following tips to reduce fuel consumption Avoid high engine speeds during acceleration Travel at a constant speed Select the transmission gear that is appropriate for the...

Page 24: ...uel consumption instantaneous fuel consumption TIP You can select which items are shown in each information dis play See Setting mode on page 3 12 When an error is detected the in formation display will change to self diagnosis mode See Self di agnosis mode on page 3 17 for more information Odometer and tripmeters The odometer shows the total distance traveled by the vehicle 1 Drive mode display 1...

Page 25: ...distance traveled from that point In this case push the select switch to switch the display in the following or der TRIP F Display 1 Display 2 Display 3 TRIP F After refueling you can manually reset the fuel reserve tripmeter immediately or allow it to reset automatically after traveling 5 km 3 mi When the fuel re serve tripmeter is reset it will disap pear from the display Elapsed time This timer...

Page 26: ...y of the vehicle since it was last reset The av erage fuel consumption display can be set to km L or L 100km or for the UK when miles is selected MPG will be displayed The km L display shows the av erage distance that can be trav eled on 1 0 L of fuel The L 100km display shows the average amount of fuel necessary to travel 100 km The MPG display shows the av erage distance that can be trav eled on...

Page 27: ...4 If there is a malfunction will be continuously displayed Have a Yamaha dealer check the vehicle Setting mode This mode allows you to set select or reset the items shown in the informa tion display TIP The transmission must be in neu tral and the vehicle must be stopped to change settings in this mode Shifting the transmission into gear or turning the key to OFF will exit the setting mode and all...

Page 28: ...eset The maximum time that can be shown is 99 59 When the time trips reach 100 hours they automati cally reset to 0 00 and continue counting This function allows you to switch the fuel consump tion units between L 100km and km L For the UK This function allows you to switch the display units between kilo meters and miles When kilometers are selected the fuel consumption units can be switched betwe...

Page 29: ... tween km or mile and then push the menu switch to confirm the selection TIP When kilometers are selected L 100km or km L can be set as the fuel consumption display units Continue with step 4 When miles are selected the fuel consumption display units will be set to MPG Skip to step 6 4 Use the select switch to move from km or mile to km L or L 100km 5 Push the menu switch then use the select switc...

Page 30: ...and then push the menu switch 4 Use the select switch to select the item you want to display and then push the menu switch 5 When you are finished changing the settings use the select switch to highlight and then push the menu switch to return to the previ ous display Unit km or mile km km L or L 100km km L MENU Maintenance Time Trip Unit Display Brightness Clock All Reset Display Display 1 Displa...

Page 31: ...witch to highlight Clock 2 Push the menu switch 3 When the hour digits start flash ing use the select switch to set the hours 4 Push the menu switch and the mi nute digits start flashing 5 Use the select switch to set the minutes 6 Push the menu switch to return to the setting mode menu Resetting all of the display items 1 Use the select switch to highlight All Reset Display Display 1 Display 2 Di...

Page 32: ...s function also de tects problems with the immobilizer system If a problem is detected in the immobilizer system the immobilizer system indicator light will flash and the information display will indicate an er ror code TIP If the display indicates error code 52 this could be caused by transponder interference Try the following 1 Make sure there are no other im mobilizer keys close to the main swi...

Page 33: ...e switch TIP Before using D mode make sure you understand its operation along with the operation of the drive mode switch Mode STD Mode STD is suitable for various rid ing conditions This mode allows the rider to enjoy smooth and sporty drivability from the low speed range to the high speed range Mode A Mode A offers a sportier engine re sponse in the low to mid speed range compared to mode STD Mo...

Page 34: ...h Press this switch to sound the horn EAU54212 Stop Run Start switch To crank the engine with the starter set this switch to and then push the switch down towards See page 5 1 for starting instructions prior to starting the engine Set this switch to to stop the en gine in case of an emergency such as when the vehicle overturns or when the throttle cable is stuck EAU42342 The engine trouble warning...

Page 35: ...ulti function meter unit on page 3 6 for detailed information EAU59000 Select switch This switch is used to perform selec tions in the information display and setting mode display of the multi func tion meter unit See Multi function meter unit on page 3 6 for detailed information EAU47496 Drive mode switch MODE WARNING EWA15341 Do not change the D mode while the vehicle is moving Using this switch...

Page 36: ... shifting the gears of the 6 speed con stant mesh transmission equipped on this motorcycle EAU26825 Brake lever The brake lever is located on the right side of the handlebar To apply the front brake pull the lever toward the throttle grip The brake lever is equipped with a brake lever position adjusting dial To adjust the distance between the brake lever and the throttle grip turn the ad justing d...

Page 37: ...gh or gravel roads the brak ing distance may be longer with the ABS than without The ABS is monitored by an ECU which will revert the system to conven tional braking if a malfunction occurs TIP The ABS performs a self diagno sis test each time the vehicle first starts off after the key is turned to ON and the vehicle has traveled at a speed of 10 km h 6 mi h or higher During this test a click ing ...

Page 38: ...f traction due to excessive speed when entering turns when accelerating hard at a sharp lean angle or while braking and cannot prevent front wheel slip ping As with any motorcycle ap proach surfaces that may be slippery with caution and avoid es pecially slippery surfaces When the key is turned to ON the traction control system automatically turns on The traction control system can be turned on or...

Page 39: ... down and the key in the ON position Either the front wheel or rear wheel comes off the ground while riding Excessive rear wheel spinning If the traction control system has been disabled both the TCS indica tor warning light and the engine trou ble warning light come on To reset the traction control system Turn the key to OFF Wait at least 1 second then turn the key back to ON The TCS indicator wa...

Page 40: ... fuel is a fire hazard EAU13222 Fuel Make sure there is sufficient gasoline in the tank WARNING EWA10882 Gasoline and gasoline vapors are extremely flammable To avoid fires and explosions and to reduce the risk of injury when refueling follow these instructions 1 Before refueling turn off the en gine and be sure that no one is sit ting on the vehicle Never refuel while smoking or while in the vi c...

Page 41: ... to internal engine parts such as the valves and piston rings as well as to the exhaust system Your Yamaha engine has been de signed to use premium unleaded gas oline with a research octane number of 95 or higher If knocking or pinging occurs use a gasoline of a different brand Use of unleaded fuel will extend spark plug life and reduce mainte nance costs Gasohol There are two types of gasohol gas...

Page 42: ...s hot after op eration To prevent a fire hazard or burns Do not park the vehicle near possible fire hazards such as grass or other materials that easily burn Park the vehicle in a place where pedestrians or children are not likely to touch the hot exhaust system Make sure that the exhaust sys tem has cooled down before doing any maintenance work Do not allow the engine to idle more than a few minu...

Page 43: ...it in place 2 Remove the key Rider seat To remove the rider seat 1 Remove the passenger seat 2 Remove the cap then push the rider seat lock lever located under the back of the rider seat to the left as shown and then pull the seat off To install the rider seat 1 Install the cap with the arrow mark facing forward 2 Insert the projection on the front of the rider seat into the seat holder as shown a...

Page 44: ...der seat height was adjusted to the lower position at delivery To change the rider seat height to the high position 1 Remove the passenger seat and rider seat See page 3 28 2 Remove the rider seat height posi tion adjuster by pulling it upward 3 Install the rider seat height posi tion adjuster by inserting the front projections into the grommets 1 Projection 2 Seat holder 2 1 1 Low position 2 High...

Page 45: ... the passenger seat and rider seat See page 3 28 2 Remove the rider seat height posi tion adjuster by pulling it upward 3 Install the rider seat height posi tion adjuster by inserting the rear projections into the grommets 4 Insert the projection on the front of the rider seat into seat holder A as shown 1 Projection 2 Seat holder B for high position 2 1 2 1 Projection 2 H position slot 1 2 1 Ride...

Page 46: ...e the passenger seat See page 3 28 2 Pass the helmet holding cable through the buckle on the helmet strap as shown and then hook the cable loops over the helmet hold er 3 Place the helmet on the right side of the vehicle and then install the seat WARNING Never ride with a helmet attached to the helmet holder since the helmet may hit objects causing loss of control and possibly an accident EWA10162...

Page 47: ... not exceed the maximum load of 180 kg 397 lb for the ve hicle EAU63070 Windshield To suit the rider s preference the wind shield can be changed to one of three positions To adjust the windshield height 1 Loosen the windshield height po sition adjusting knob on each side of the windshield until resistance is felt NOTICE Do not continue turning the knob after resis tance is felt Otherwise the knob ...

Page 48: ... To avoid damaging the mechanism do not attempt to turn beyond the maximum or minimum settings Spring preload To increase the spring preload and thereby harden the suspension turn the adjusting bolt on each fork leg in di rection a To decrease the spring pre load and thereby soften the suspension turn the adjusting bolt on each fork leg in direction b The spring preload setting is deter mined by m...

Page 49: ...specifications as necessary EAU57940 Adjusting the shock absorber assembly This shock absorber assembly is equipped with a spring preload adjust ing ring and a rebound damping force adjusting screw NOTICE ECA10102 To avoid damaging the mechanism do not attempt to turn beyond the maximum or minimum settings Spring preload To increase the spring preload and thereby harden the suspension turn the adj...

Page 50: ...22 This shock absorber assembly con tains highly pressurized nitrogen gas Read and understand the fol lowing information before handling the shock absorber assembly Do not tamper with or attempt to open the cylinder assembly Do not subject the shock ab sorber assembly to an open flame or other high heat source This may cause the unit to ex plode due to excessive gas pressure Do not deform or damag...

Page 51: ... switch is part of the ignition circuit cut off system which cuts the ignition in certain situa tions See the following section for an explanation of the ignition circuit cut off system WARNING EWA10242 The vehicle must not be ridden with the sidestand down or if the side stand cannot be properly moved up or does not stay up otherwise the sidestand could contact the ground and distract the operato...

Page 52: ...unctions It prevents starting when the transmission is in gear and the sidestand is up but the clutch le ver is not pulled It prevents starting when the transmission is in gear and the clutch lever is pulled but the side stand is still down It cuts the running engine when the transmission is in gear and the sidestand is moved down Periodically check the operation of the ignition circuit cut off sy...

Page 53: ...the clutch lever pulled 12 Push the side of the start engine stop switch Does the engine start The system is OK The motorcycle can be ridden YES NO YES NO YES NO The neutral switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The clutch switch may not be working correctly The motorcycle should not be ridden until checked by a Yamaha dealer The s...

Page 54: ...y blow or the battery may discharge This vehicle is equipped with an auxil iary DC jack A 12 V accessory connected to the auxiliary DC jack can be used when the key is in the ON position and should only be used when the engine is run ning To use the auxiliary DC jack 1 Turn the key to OFF 2 Remove the auxiliary DC jack cap 3 Turn the accessory off 4 Insert the accessory plug into the auxiliary DC ...

Page 55: ...points ITEM CHECKS PAGE Fuel Check fuel level in fuel tank Refuel if necessary Check fuel line for leakage Check fuel tank breather hose and overflow hose for obstructions cracks or damage and check hose connections 3 25 3 27 Engine oil Check oil level in engine If necessary add recommended oil to specified level Check vehicle for oil leakage 6 10 Coolant Check coolant level in reservoir If necess...

Page 56: ...rip free play and lubricate ca ble and grip housing 6 16 6 26 Control cables Make sure that operation is smooth Lubricate if necessary 6 26 Drive chain Check chain slack Adjust if necessary Check chain condition Lubricate if necessary 6 23 6 25 Wheels and tires Check for damage Check tire condition and tread depth Check air pressure Correct if necessary 6 17 6 19 Brake and shift pedals Make sure t...

Page 57: ... tightened Tighten if necessary Instruments lights signals and switches Check operation Correct if necessary Sidestand switch Check operation of ignition circuit cut off system If system is not working correctly have Yamaha dealer check vehicle 3 36 ITEM CHECKS PAGE U2PPE2E0 book Page 3 Tuesday June 9 2015 1 57 PM ...

Page 58: ...p system The engine stops automatically if left idling for 20 minutes If the engine stops simply push the start switch to restart the engine EAU63090 Starting the engine In order for the ignition circuit cut off system to enable starting one of the following conditions must be met The transmission is in the neutral position The transmission is in gear with the clutch lever pulled and the sidestand...

Page 59: ...side of the start engine stop switch If the engine fails to start release the start engine stop switch wait a few seconds and then try again Each starting attempt should be as short as possible to preserve the battery Do not crank the en gine more than 10 seconds on any one attempt NOTICE ECA11043 For maximum engine life never ac celerate hard when the engine is cold EAU16673 Shifting Shifting gea...

Page 60: ...he clutch lever 7 Follow the same procedure when shifting to the next higher gear TIP When shifting gears in normal operat ing conditions use the recommended shift points EAU58270 To decelerate 1 Release the throttle and apply both the front and the rear brakes smoothly to slow the motorcycle 2 At the recommended shift points shown in the following table shift to a lower gear 3 When the motorcycle...

Page 61: ...etween 0 and 1600 km 1000 mi For this reason you should read the fol lowing material carefully Since the engine is brand new do not put an excessive load on it for the first 1600 km 1000 mi The various parts in the engine wear and polish themselves to the correct operating clearances During this period prolonged full throt tle operation or any condition that might result in engine overheating must...

Page 62: ...hi cle EAU17214 Parking When parking stop the engine and then remove the key from the main switch WARNING EWA10312 Since the engine and exhaust system can become very hot park in a place where pedestri ans or children are not likely to touch them and be burned Do not park on a slope or on soft ground otherwise the vehicle may overturn increasing the risk of a fuel leak and fire Do not park near gr...

Page 63: ... performing maintenance unless otherwise specified A running engine has moving parts that can catch on body parts or clothing and electrical parts that can cause shocks or fires Running the engine while ser vicing can lead to eye injury burns fire or carbon monoxide poisoning possibly leading to death See page 1 3 for more in formation about carbon monox ide WARNING EWA15461 Brake discs calipers d...

Page 64: ...anual and the tools provided in the owner s tool kit are intended to assist you in the performance of preventive maintenance and minor repairs How ever additional tools such as a torque wrench may be necessary to perform certain maintenance work correctly TIP If you do not have the tools or experi ence required for a particular job have a Yamaha dealer perform it for you 1 Owner s tool kit 1 1 1 U...

Page 65: ...l skills EAU46911 Periodic maintenance chart for the emission control system NO ITEM CHECK OR MAINTENANCE JOB ODOMETER READING ANNUAL CHECK 1000 km 600 mi 10000 km 6000 mi 20000 km 12000 mi 30000 km 18000 mi 40000 km 24000 mi 1 Fuel line Check fuel hoses for cracks or damage 2 Spark plugs Check condition Clean and regap Replace 3 Valves Check valve clearance Adjust Every 40000 km 24000 mi 4 Fuel i...

Page 66: ...r fluid leakage Replace brake pads Whenever worn to the limit 4 Rear brake Check operation fluid level and vehicle for fluid leakage Replace brake pads Whenever worn to the limit 5 Brake hoses Check for cracks or damage Check for correct routing and clamping Replace Every 4 years 6 Brake fluid Change Every 2 years 7 Wheels Check runout and for damage 8 Tires Check tread depth and for dam age Repla...

Page 67: ...ase Every 20000 km 12000 mi 13 Chassis fasteners Make sure that all nuts bolts and screws are properly tightened 14 Brake lever pivot shaft Lubricate with silicone grease 15 Brake pedal pivot shaft Lubricate with lithium soap based grease 16 Clutch lever pivot shaft Lubricate with lithium soap based grease 17 Shift pedal pivot shaft Lubricate with lithium soap based grease 18 Sidestand center stan...

Page 68: ...oling system Check coolant level and vehicle for coolant leakage Change coolant Every 3 years 26 Front and rear brake switches Check operation 27 Moving parts and cables Lubricate 28 Throttle grip Check operation Check throttle grip free play and adjust if necessary Lubricate cable and grip housing 29 Lights signals and switches Check operation Adjust headlight beam NO ITEM CHECK OR MAINTENANCE JO...

Page 69: ...ir filter element needs to be replaced more frequently when riding in unusually wet or dusty areas Hydraulic brake service Regularly check and if necessary correct the brake fluid level Every two years replace the internal components of the brake master cylinders and calipers and change the brake fluid Replace the brake hoses every four years and if cracked or damaged U2PPE2E0 book Page 7 Tuesday ...

Page 70: ... A To remove the panel 1 Remove the quick fastener screws and then pull the panel outward and slide it downward as shown 2 Disconnect the turn signal light lead coupler To install the panel 1 Connect the turn signal light lead coupler 2 Place the panel in the original po sition and then install the quick fastener screws 1 Panel A 1 1 Quick fastener screw 1 Panel A 2 Quick fastener screw 1 1 2 1 Tu...

Page 71: ...d excessive carbon or other deposits it should be replaced Before installing a spark plug the spark plug gap should be measured with a wire thickness gauge and if necessary adjusted to specification Clean the surface of the spark plug gasket and its mating surface and then wipe off any grime from the spark plug threads TIP If a torque wrench is not available when installing a spark plug a good est...

Page 72: ...gine oil should be between the minimum and maximum level marks 4 If the engine oil is below the mini mum level mark add sufficient oil of the recommended type to raise it to the correct level To change the engine oil with or without oil filter cartridge replace ment 1 Place the vehicle on a level surfa ce 2 Start the engine warm it up for several minutes and then turn it off 3 Place an oil pan und...

Page 73: ...t to the specified torque with a torque wrench 8 Install the engine oil drain bolt and its new gasket and then tighten the bolt to the specified torque 9 Refill with the specified amount of the recommended engine oil and then install and tighten the oil filler cap 1 Oil filter wrench 2 Oil filter cartridge 2 1 1 O ring 1 Torque wrench Tightening torque Oil filter cartridge 17 Nm 1 7 m kgf 12 ft lb...

Page 74: ...ven if the oil level is correct immediately turn the engine off and have a Yamaha dealer check the vehicle 11 Turn the engine off wait a few mi nutes until the oil settles and then check the oil level and correct it if necessary EAU20071 Coolant The coolant level should be checked before each ride In addition the cool ant must be changed at the intervals specified in the periodic maintenance and l...

Page 75: ...he cooling system will not be protected against frost and corrosion If water has been added to the coolant have a Yamaha dealer check the anti freeze content of the coolant as soon as possible otherwise the effectiveness of the coolant will be reduced ECA10473 EAU63111 To change the coolant 1 Place the vehicle on the center stand 2 Remove panel A See page 6 8 3 Place a container under the en gine ...

Page 76: ...he cooling sys tem 10 After the coolant is completely drained thoroughly flush the cool ing system with clean tap water 11 Install the coolant drain bolt and its new gasket and then tighten the bolt to the specified torque 12 Pour the specified amount of the recommended coolant into the ra diator and reservoir 1 Radiator cap 2 Radiator cap retaining bolt 3 Radiator cap retainer 1 Bolt 2 Coolant re...

Page 77: ... install the cap 18 Start the engine and then check the vehicle for coolant leakage If coolant is leaking have a Yamaha dealer check the cooling system 19 Turn off the engine and then in stall the panel EAU36765 Air filter element The air filter element must be replaced at the intervals specified in the periodic maintenance and lubrication chart Have a Yamaha dealer replace the air filter element ...

Page 78: ...throttle grip Periodi cally check the throttle grip free play and if necessary have a Yamaha deal er adjust it EAU21402 Valve clearance The valve clearance changes with use resulting in improper air fuel mixture and or engine noise To prevent this from occurring the valve clearance must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Engi...

Page 79: ...d with the total weight of rider passenger car go and accessories approved for this model WARNING EWA10512 Never overload your vehicle Opera tion of an overloaded vehicle could cause an accident Tire inspection The tires must be checked before each ride If the center tread depth reaches the specified limit if the tire has a nail or glass fragments in it or if the side wall is cracked have a Yamaha...

Page 80: ...ubber sometimes accompanied by carcass deformation is an evidence of ageing Old and aged tires shall be checked by tire specialists to ascertain their suitability for further use WARNING EWA10902 The front and rear tires should be of the same make and de sign otherwise the handling characteristics of the motorcy cle may be different which could lead to an accident Always make sure that the valve c...

Page 81: ...ding the specified wheels The wheel rims should be checked for cracks bends warp age or other damage before each ride If any damage is found have a Yamaha dealer replace the wheel Do not attempt even the smallest repair to the wheel A de formed or cracked wheel must be replaced The wheel should be balanced whenever either the tire or wheel has been changed or replaced An unbalanced wheel can resul...

Page 82: ...lever end If there is free play have a Yamaha dealer inspect the brake system WARNING EWA14212 A soft or spongy feeling in the brake lever can indicate the presence of air in the hydraulic system If there is air in the hydraulic system have a Yamaha dealer bleed the system be fore operating the vehicle Air in the hydraulic system will diminish the braking performance which may re sult in loss of c...

Page 83: ...r without hav ing to disassemble the brake To check the brake pad wear check the position of the wear indicators while applying the brake If a brake pad has worn to the point that a wear indicator almost touches the brake disc have a Yamaha dealer replace the brake pads as a set EAU46292 Rear brake pads Each rear brake pad is provided with wear indicator grooves which allow you to check the brake ...

Page 84: ...leak age Refill with the same type of brake fluid Adding a brake fluid other than DOT 4 may result in a harmful chemical reaction Be careful that water or dust does not enter the brake fluid reservoir when refilling Water will significantly lower the boil ing point of the fluid and may re sult in vapor lock and dirt may clog the ABS hydraulic unit valves NOTICE ECA17641 Brake fluid may damage pain...

Page 85: ...the intervals listed below or whenever they are damaged or leaking Oil seals Replace every two years Brake hoses Replace every four years EAU22762 Drive chain slack The drive chain slack should be checked before each ride and adjusted if necessary EAU22797 To check the drive chain slack 1 Place the motorcycle on the cen terstand 2 Shift the transmission into the neutral position 3 Measure the driv...

Page 86: ...l over load the engine as well as other vital parts of the motorcycle and can lead to chain slippage or breakage If the drive chain slack is more than 25 0 mm 0 98 in the chain can damage the frame swingarm and other parts To prevent this from oc curring keep the drive chain slack within the specified limits ECA17791 TIP Using the alignment marks on the drive chain pullers and the notch on each si...

Page 87: ...e chain must be lubricated after washing the motorcycle riding in the rain or riding in wet areas 1 Clean the drive chain with kero sene and a small soft brush NOTICE To prevent damaging the O rings do not clean the drive chain with steam cleaners high pressure washers or inap propriate solvents ECA11122 2 Wipe the drive chain dry 3 Thoroughly lubricate the drive chain with a special O ring chain ...

Page 88: ...checked before each ride In addition the cable should be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance chart The throttle cable is equipped with a rubber cover Make sure that the cover is securely installed Even though the cover is installed correctly it does not completely protect the cable from wa ter entry Therefore use care not to pour water directly ont...

Page 89: ...brake and clutch levers should be checked before each ride and the lever pivots should be lu bricated if necessary Brake lever Clutch lever Recommended lubricant Lithium soap based grease Recommended lubricants Brake lever Silicone grease Clutch lever Lithium soap based grease U2PPE2E0 book Page 27 Tuesday June 9 2015 1 57 PM ...

Page 90: ...es not move up and down smoothly have a Yamaha dealer check or re pair it Otherwise the centerstand or sidestand could contact the ground and distract the operator resulting in a possible loss of control EAUM1653 Lubricating the swingarm piv ots The swingarm pivots must be lubricat ed by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart Recommended lubric...

Page 91: ...s several times to check if the front fork compresses and re bounds smoothly NOTICE ECA10591 If any damage is found or the front fork does not operate smoothly have a Yamaha dealer check or re pair it EAU45512 Checking the steering Worn or loose steering bearings may cause danger Therefore the operation of the steering must be checked as fol lows at the intervals specified in the periodic maintena...

Page 92: ...tains sul furic acid which causes severe burns Avoid any contact with skin eyes or clothing and al ways shield your eyes when working near batteries In case of contact administer the fol lowing FIRST AID EXTERNAL Flush with plenty of water INTERNAL Drink large quan tities of water or milk and im mediately call a physician EYES Flush with water for 15 minutes and seek prompt medical attention Batte...

Page 93: ... two months check it at least once a month and fully char ge it if necessary 3 Fully charge the battery before installation NOTICE When in stalling the battery be sure the key is turned to OFF then connect the positive lead before connecting the negative lead ECA16841 4 After installation make sure that the battery leads are properly con nected to the battery terminals NOTICE ECA16531 Always keep ...

Page 94: ...e a fuse of a higher amperage rating than recommended to 1 Radiator fan motor fuse 2 Backup fuse for clock and immobilizer sys tem 3 Electronic throttle valve fuse 4 ABS solenoid fuse 5 ABS motor fuse 6 Spare fuse 1 2 3 4 5 6 1 Starter relay cover 2 Fuel injection system fuse 3 Fuel injection system spare fuse 1 Fuse box 2 2 Fuse box 3 3 2 1 1 2 1 Parking lighting fuse 2 Headlight fuse 3 Terminal ...

Page 95: ...eck the electrical system Specified fuses Main fuse 50 0 A Auxiliary fuse 1 2 0 A Auxiliary fuse 2 2 0 A Terminal fuse 1 2 0 A Terminal fuse 2 2 0 A Headlight fuse 7 5 A Signaling system fuse 7 5 A Ignition fuse 15 0 A Parking lighting fuse 7 5 A Radiator fan motor fuse 15 0 A ABS motor fuse 30 0 A Fuel injection system fuse 20 0 A ABS solenoid fuse 15 0 A ABS control unit fuse 7 5 A Backup fuse 7...

Page 96: ...type of tinted film or stickers to the headlight lens EAU54502 Auxiliary lights This model is equipped with LED type auxiliary lights If an auxiliary light does not come on have a Yamaha dealer check it EAU70540 Brake tail light This model is equipped with an LED type brake tail light If the brake tail light does not come on have a Yamaha dealer check it 1 Auxiliary light 1 1 U2PPE2E0 book Page 34...

Page 97: ...g the screw NOTICE Do not over tighten the screw otherwise the lens may break ECA11192 EAU58010 Replacing the license plate light bulb 1 Remove the license plate light unit by removing the nuts and collars and then remove the license plate light bulb socket together with the bulb by pulling it out 2 Remove the burnt out bulb by pulling it out 1 Turn signal light lens 2 Screw 1 2 1 Turn signal ligh...

Page 98: ...or checking these vital systems your self However should your motorcycle require any repair take it to a Yamaha dealer whose skilled technicians have the necessary tools experience and know how to service the motorcycle properly Use only genuine Yamaha replace ment parts Imitation parts may look like Yamaha parts but they are often inferior have a shorter service life and can lead to expensive rep...

Page 99: ... Have a Yamaha dealer check the vehicle Operate the electric starter 4 Compression There is compression There is no compression The engine does not start Have a Yamaha dealer check the vehicle Have a Yamaha dealer check the vehicle The engine does not start Check the compression Operate the electric starter 2 Battery The engine turns over quickly The engine turns over slowly The engine does not st...

Page 100: ... hiss ing sound has stopped press down on the cap while turning it counterclockwise and then remove the cap TIP If coolant is not available tap water can be temporarily used instead provided that it is changed to the recommended cool ant as soon as possible Wait until the engine has cooled Check the coolant level in the reservoir and radiator The coolant level is OK The coolant level is low Check ...

Page 101: ...outlet with a plastic bag after the engine has cooled down 2 Make sure that all caps and cov ers as well as all electrical cou plers and connectors including the spark plug caps are tightly in stalled 3 Remove extremely stubborn dirt like oil burnt onto the crankcase with a degreasing agent and a brush but never apply such prod ucts onto seals gaskets sprock ets the drive chain and wheel axles Alw...

Page 102: ...n rinse thoroughly with clean water Use a toothbrush or bottlebrush for hard to reach areas Stubborn dirt and insects will come off more easily if the area is covered with a wet cloth for a few minutes before cleaning After riding in the rain near the sea or on salt sprayed roads Since sea salt or salt sprayed on roads during winter are extremely corrosive in combination with water carry out the f...

Page 103: ...ycle dry completely before storing or covering it WARNING EWA11132 Contaminants on the brakes or tires can cause loss of control Make sure that there is no oil or wax on the brakes or tires If necessary clean the brake discs and brake linings with a regular brake disc cleaner or acetone and wash the tires with warm water and a mild deter gent Before riding at higher speeds test the motorcycle s br...

Page 104: ... spark plugs and then pla ce the spark plugs on the cylin der head so that the electrodes are grounded This will limit sparking during the next step d Turn the engine over several times with the starter This will coat the cylinder walls with oil WARNING To prevent dam age or injury from sparking make sure to ground the spark plug electrodes while turning the engine over EWA10952 e Remove the spark...

Page 105: ...Motorcycle care and storage 7 5 7 TIP Make any necessary repairs before storing the motorcycle U2PPE2E0 book Page 5 Tuesday June 9 2015 1 57 PM ...

Page 106: ... quantity Oil change 2 40 L 2 54 US qt 2 11 Imp qt With oil filter removal 2 70 L 2 85 US qt 2 38 Imp qt Coolant quantity Coolant reservoir up to the maximum level mark 0 25 L 0 26 US qt 0 22 Imp qt Radiator including all routes 1 93 L 2 04 US qt 1 70 Imp qt Air filter Air filter element Oil coated paper element Fuel Recommended fuel Premium unleaded gasoline Gasohol E10 acceptable Fuel tank capac...

Page 107: ... wheel Rim size 17M C x MT3 50 Rear wheel Wheel type Cast wheel Rim size 17M C x MT5 50 Front brake Type Hydraulic dual disc brake Specified brake fluid DOT 4 Rear brake Type Hydraulic single disc brake Specified brake fluid DOT 4 Front suspension Type Telescopic fork Spring Coil spring Shock absorber Hydraulic damper Wheel travel 137 mm 5 4 in Rear suspension Type Swingarm link suspension Spring ...

Page 108: ...rol system indicator warning light LED Fuse s Main fuse 50 0 A Auxiliary fuse 1 2 0 A Auxiliary fuse 2 2 0 A Terminal fuse 1 2 0 A Terminal fuse 2 2 0 A Headlight fuse 7 5 A Signaling system fuse 7 5 A Ignition fuse 15 0 A Parking lighting fuse 7 5 A Radiator fan motor fuse 15 0 A Fuel injection system fuse 20 0 A ABS control unit fuse 7 5 A ABS motor fuse 30 0 A ABS solenoid fuse 15 0 A Backup fu...

Page 109: ...IAL NUMBER MODEL LABEL INFORMATION EAU26401 Vehicle identification number The vehicle identification number is stamped into the steering head pipe Record this number in the space pro vided TIP The vehicle identification number is used to identify your motorcycle and may be used to register your motorcy cle with the licensing authority in your area EAU26442 Engine serial number The engine serial nu...

Page 110: ...model label is affixed to the loca tion shown Record the information on this label in the space provided This information will be needed when order ing spare parts from a Yamaha dealer U2PPE2E0 book Page 2 Tuesday June 9 2015 1 57 PM ...

Page 111: ... for reducing 5 4 Fuel tank breather hose and overflow hose 3 27 Fuel tank cap 3 25 Fuses replacing 6 31 H Handlebar switches 3 19 Hazard switch 3 20 Headlights 6 34 Helmet holder 3 31 High beam indicator light 3 4 Horn switch 3 19 I Identification numbers 9 1 Ignition circuit cut off system 3 37 Immobilizer system 3 1 Immobilizer system indicator light 3 6 Indicator lights and warning lights 3 4 ...

Page 112: ... Traction control system indicator warning light 3 5 Troubleshooting 6 36 Troubleshooting charts 6 37 Turn signal indicator lights 3 4 Turn signal light bulb replacing 6 35 Turn signal switch 3 19 V Valve clearance 6 16 Vehicle identification number 9 1 W Wheel bearings checking 6 30 Wheels 6 19 Windshield 3 32 U2PPE2E0 book Page 2 Tuesday June 9 2015 1 57 PM ...

Page 113: ...U2PPE2E0 book Page 3 Tuesday June 9 2015 1 57 PM ...

Page 114: ...DIC183 PRINTED ON RECYCLED PAPER Original instructions PRINTED IN JAPAN 2015 08 0 3 1 CR E ...

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