PERIODIC MAINTENANCE
3-31
3. Install:
•
Fuel tank
Refer to “FUEL TANK” on page 7-1.
•
Footboard
•
Side cover
•
Fuel tank cover assembly
•
Center cover
Refer to “GENERAL CHASSIS (2)” on page
4-11.
•
Bottom center cowling
•
Side panel
•
Bottom side cowling
Refer to “GENERAL CHASSIS (1)” on page
4-1.
EAS30813
CHANGING THE COOLANT
1. Remove:
•
Bottom side cowling
•
Side panel
•
Bottom center cowling
Refer to “GENERAL CHASSIS (1)” on page
4-1.
•
Center cover
•
Fuel tank cover assembly
•
Side cover
•
Footboard
Refer to “GENERAL CHASSIS (2)” on page
4-11.
2. Disconnect:
•
Coolant reservoir hose “1”
3. Drain:
•
Coolant
(from the coolant reservoir)
4. Remove:
•
Radiator cap “1”
WARNING
EWA13030
A hot radiator is under pressure. Therefore,
do not remove the radiator cap when the en-
gine is hot. Scalding hot fluid and steam may
be blown out, which could cause serious in-
jury. When the engine has cooled, open the
radiator cap as follows:
Place a thick rag or a towel over the radiator
cap and slowly turn the radiator cap counter-
clockwise toward the detent to allow any re-
sidual pressure to escape. When the hissing
sound has stopped, press down on the radi-
ator cap and turn it counterclockwise to re-
move.
TIP
When removing the radiator cap, hold the radia-
tor filler pipe “2”.
5. Remove:
•
Coolant drain bolt “1”
(along with the O-ring)
9
10
12
11
13
3
4
2
1
5
8
6
7
1
2
1
Summary of Contents for TMAX XP530E-A 2017
Page 1: ...2017 SERVICE MANUAL XP530E A XP530 A XP530D A BV1 28197 E0...
Page 2: ......
Page 8: ......
Page 46: ...SPECIAL TOOLS 1 37...
Page 66: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 19 EAS30021 LUBRICATION DIAGRAMS...
Page 68: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 21...
Page 70: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 23...
Page 71: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 24 1 Oil strainer 2 Intake camshaft 3 Exhaust camshaft...
Page 72: ...LUBRICATION SYSTEM CHART AND DIAGRAMS 2 25...
Page 74: ...COOLING SYSTEM DIAGRAMS 2 27 EAS20020 COOLING SYSTEM DIAGRAMS...
Page 76: ...COOLING SYSTEM DIAGRAMS 2 29...
Page 78: ...CABLE ROUTING 2 31 EAS20021 CABLE ROUTING Headlight stay front view...
Page 80: ...CABLE ROUTING 2 33 Front cowling assembly rear view...
Page 82: ...CABLE ROUTING 2 35 Frame right side view...
Page 84: ...CABLE ROUTING 2 37 Frame right side view...
Page 86: ...CABLE ROUTING 2 39 Frame left side view...
Page 88: ...CABLE ROUTING 2 41 Rear frame left side view...
Page 90: ...CABLE ROUTING 2 43 Frame left side view...
Page 92: ...CABLE ROUTING 2 45 Frame top view...
Page 94: ...CABLE ROUTING 2 47 Frame top view...
Page 96: ...CABLE ROUTING 2 49 Handlebar top and left side view for XP530E A XP530 A...
Page 98: ...CABLE ROUTING 2 51 Handlebar front view for XP530E A XP530 A...
Page 100: ...CABLE ROUTING 2 53 Handlebar top and left side view for XP530D A...
Page 102: ...CABLE ROUTING 2 55 Handlebar front view for XP530D A...
Page 104: ...CABLE ROUTING 2 57 Front brake front left side and right side view...
Page 106: ...CABLE ROUTING 2 59 Frame right side view...
Page 108: ...CABLE ROUTING 2 61 Rear brake right side view...
Page 110: ...CABLE ROUTING 2 63 Fuel tank right side view...
Page 112: ...CABLE ROUTING 2 65 Fuel tank left side view...
Page 114: ...CABLE ROUTING 2 67 Fuel tank top view...
Page 116: ...CABLE ROUTING 2 69 Air filter case and throttle body left side view...
Page 118: ...CABLE ROUTING 2 71 Radiator right side view...
Page 120: ...CABLE ROUTING 2 73 Radiator left side view...
Page 122: ...CABLE ROUTING 2 75 Radiator top view...
Page 124: ...CABLE ROUTING 2 77 Hydraulic unit assembly top and front view...
Page 126: ...CABLE ROUTING 2 79...
Page 164: ...PERIODIC MAINTENANCE 3 36...
Page 355: ...CRANKSHAFT 5 76 2 1 2 4 3...
Page 358: ...TRANSMISSION 5 79...
Page 363: ...RADIATOR 6 4 pressure c Measure the indicated pressure with the gauge...
Page 387: ...THROTTLE BODY 7 14 2 2...
Page 388: ...THROTTLE BODY 7 15...
Page 392: ...IGNITION SYSTEM 8 1 EAS20072 IGNITION SYSTEM EAS30490 CIRCUIT DIAGRAM XP530E A...
Page 394: ...IGNITION SYSTEM 8 3 XP530 A...
Page 396: ...IGNITION SYSTEM 8 5 XP530D A...
Page 402: ...ELECTRIC STARTING SYSTEM 8 11 XP530 A...
Page 404: ...ELECTRIC STARTING SYSTEM 8 13 XP530D A...
Page 410: ...CHARGING SYSTEM 8 19 EAS20074 CHARGING SYSTEM EAS30496 CIRCUIT DIAGRAM XP530E A...
Page 412: ...CHARGING SYSTEM 8 21 XP530 A...
Page 414: ...CHARGING SYSTEM 8 23 XP530D A...
Page 417: ...CHARGING SYSTEM 8 26...
Page 418: ...LIGHTING SYSTEM 8 27 EAS20075 LIGHTING SYSTEM EAS30498 CIRCUIT DIAGRAM XP530E A...
Page 420: ...LIGHTING SYSTEM 8 29 XP530 A...
Page 422: ...LIGHTING SYSTEM 8 31 XP530D A...
Page 426: ...SIGNALING SYSTEM 8 35 EAS20076 SIGNALING SYSTEM EAS30500 CIRCUIT DIAGRAM XP530E A...
Page 428: ...SIGNALING SYSTEM 8 37 XP530 A...
Page 430: ...SIGNALING SYSTEM 8 39 XP530D A...
Page 437: ...SIGNALING SYSTEM 8 46...
Page 438: ...COOLING SYSTEM 8 47 EAS20077 COOLING SYSTEM EAS30502 CIRCUIT DIAGRAM XP530E A...
Page 440: ...COOLING SYSTEM 8 49 XP530 A...
Page 442: ...COOLING SYSTEM 8 51 XP530D A...
Page 445: ...COOLING SYSTEM 8 54...
Page 446: ...FUEL INJECTION SYSTEM 8 55 EAS20078 FUEL INJECTION SYSTEM EAS30504 CIRCUIT DIAGRAM XP530E A...
Page 448: ...FUEL INJECTION SYSTEM 8 57 XP530 A...
Page 450: ...FUEL INJECTION SYSTEM 8 59 XP530D A...
Page 507: ...FUEL INJECTION SYSTEM 8 116...
Page 525: ...CRUISE CONTROL SYSTEM for XP530D A 8 134...
Page 526: ...FUEL PUMP SYSTEM 8 135 EAS20081 FUEL PUMP SYSTEM EAS30513 CIRCUIT DIAGRAM XP530E A...
Page 528: ...FUEL PUMP SYSTEM 8 137 XP530 A...
Page 530: ...FUEL PUMP SYSTEM 8 139 XP530D A...
Page 533: ...FUEL PUMP SYSTEM 8 142...
Page 547: ...SEAT HEATER SYSTEM for XP530D A 8 156...
Page 550: ...ABS Anti lock Brake System 8 159 XP530 A...
Page 552: ...ABS Anti lock Brake System 8 161 XP530D A...
Page 554: ...ABS Anti lock Brake System 8 163 EAS30525 ABS COMPONENTS CHART 5 6 7 2 8 10 9 1 4 4 3...
Page 583: ...ABS Anti lock Brake System 8 192...
Page 584: ...SMART KEY SYSTEM 8 193 EAS20201 SMART KEY SYSTEM EAS31452 CIRCUIT DIAGRAM XP530E A...
Page 586: ...SMART KEY SYSTEM 8 195 XP530 A...
Page 588: ...SMART KEY SYSTEM 8 197 XP530D A...
Page 605: ...SMART KEY SYSTEM 8 214...
Page 608: ...ELECTRICAL COMPONENTS 8 217 1 2 3 4 5 6 7 8 9 10 11 13 12...
Page 610: ...ELECTRICAL COMPONENTS 8 219 22 3 4 6 5 7 8 9 10 11 12 13 14 15 16 17 20 21 19 2 18 1...
Page 664: ...EVENT CODE TABLE 9 21...
Page 669: ......
Page 670: ......